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Last modification : 18/07/17

Switcher Assembly guide

Safety warning

The kits are main powered and use potentially lethal voltages. Under no circumstance should someone undertake the 
realisation of a kit unless he has full knowledge about safely handling main powered devices.

Please read the “DIY guide” before beginning.
Print or open the following documents :
• Switcher2 or Switcher3 Schematics

• Switcher2 or Switcher3 Components layout
• Switcher2 or Switcher3 Parts list

Follow this guide from item number 1 till the end, in this order. The assembly order is based on components height, from 
low to high profile, in order to ease the soldering process : The component you are soldering is always taller than the 
previously assembled ones and it is pressing nicely against the work area foam.

Switcher Assembly guide

1. Soldering

All the PCB holes are metallized. It means the connection between the top and bottom pads is already 

done. The parts must be soldered only from below (unless differently stated).

Use only small diameter solder, 0.5 or 0.7 mm, 1mm maximum. Use the minimum possible amount of 

solder. Bad joints are almost always caused by too much solder.

Here are two excellent introduction to soldering videos:

http://www.eevblog.com/2011/06/19/eevblog-180-soldering-tutorial-part-1-tools/
http://www.eevblog.com/2011/07/02/eevblog-183-soldering-tutorial-part-2/

 

2. Switcher3 vs Switcher2

Switcher-3 is the full version with 3 outputs: +19V, -19V and +55V.
Switcher-2 is almost the same but with 2 outputs only: +19V, -19V. 

This document describes the build of a Switcher-3. To build a switcher-2, simply omit C6 (ceramic), C9, 
C14 (electrolytics), R6, L1 (axial inductor) and D1.

3. PCB split

Split the multiple PCB along the red line on the picture.

This will separate the main PCB from the shielding cover.
Clean up the break line with very thin sand paper. 

Copyright ©2015 to Today SoundSkulptor

Summary of Contents for Switcher

Page 1: ...All the PCB holes are metallized It means the connection between the top and bottom pads is already done The parts must be soldered only from below unless differently stated Use only small diameter solder 0 5 or 0 7 mm 1mm maximum Use the minimum possible amount of solder Bad joints are almost always caused by too much solder Here are two excellent introduction to soldering videos http www eevblog...

Page 2: ...ertically cathode on top Bend the cathode lead marked by a ring on the diode body Warning Make sure to respect the direction of the diodes The cathode side is marked by a K on the PCB 8 Copper shorted turn In order to reduce the transformer radiations we will add a copper foil turn around the outside of the transformer Start by redrawing the dot on the top of the transformer a little further in th...

Page 3: ...the left and cut them off And gently bend pin 1 towards the left This gives us a good enough iron access to each pin 11 Soldering the LM2586 Put a small quantity of solder on the rightmost pad Place the IC and reflow the solder adjusting the position until all the pins are centred on their respective pad Once in position solder the other pins Do not forget that a bad solder joint is almost always ...

Page 4: ...odule Warning Take care not touching the connecting pins with your iron It can be a good idea to protect them with some wire insulating sleeve 16 Shield 1 Split the first 40 pins header into one row of 24 pins and one row of 13 pins Repeat with the other 40 pins header Warning Double check your count before cutting 17 Shield 2 Insert delicately the 24 pins rows into the 3 pins socket on the switch...

Page 5: ...d directly in the final device but it is a good idea to check it alone if you can What you need is a 12V DC source and a voltmeter Connect the 12V source between the 12 and 0V supply pins near transformer and connect the voltmeter between the 0 and pins on the output side After powering you should read 19 to 20Volts on the pin 19 to 20Volts on the pin 55V to 60V on the 48 pin Copyright 2015 to Tod...

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