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SOOSAN HYDRAULIC PULVERIZER
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Page 1: ...2 SOOSAN HYDRAULIC PULVERIZER O OP PE ER RA AT TI IO ON N M MA AN NU UA AL L SOOSAN P P PO O OS S SH H HE E ER R R S SE ER RI IE ES S D511560 ...
Page 2: ...m pin and the other move parts 4 Every time to work Check if bolts are loosened hoses and connection parts are leaked frame and arm are cracked 5 After work Select a level place where there are no mud dust etc and place the pulverizer on the wood blocks 6 Do not allow the pulverizer to drop and strike a material or strike against the side of a material 7 Store the pulverizer with the hydraulic cyl...
Page 3: ...spection and maintenance however the machine fails to display its full capacity resulting in various troubles of machine parts This publication should be carefully read prior to installation and operation in order to prevent any mishandling of hydraulic pulverizer We guarantee that a faithful compliance of the instruction will contribute to the best operation condition Customers are therefore requ...
Page 4: ...tries Co Ltd OPERATION MANUAL 1 STANDARD SPECIFICATIONS AND EXTERNAL DIMENSIONS 5 2 INSTALLING AND REMOVING FROM HYDRAULIC SHOVEL 6 3 INSPECTION BEFORE OPERATING 7 4 PRECAUTIONS FOR PULVERIZER 8 5 MAINTENANCE 13 6 REPLACEMENT OF REINFORCED CUTTER 14 ...
Page 5: ...ng mm in 864 34 1004 39 5 5 Jaw Width mm in 540 21 3 580 22 8 6 Cutter Length mm in 220 8 7 220 8 7 7 Max Operating Pressure kg psi 320 4551 320 4551 8 Oil Flow lpm gpm 150 250 33 55 200 300 44 66 9 Crushing Force ton 70 88 10 Cutting Force ton 200 267 11 Recommended Carrier Weight ton lbs 18 25 39683 55116 25 36 55116 79366 12 Recommended Hydraulic Hose Size mm in 25 1 32 1 1 2 External Dimension...
Page 6: ...he Pulverizer fall down on the ground The fittings and Hoses will be put out of shape 1 2 Remove A Select a level place where there are no mud dust etc and place the pulverizer on wood blocks B Stop the engine and turn OFF the main switch to prime the oil tank C Close the stop valve to prevent the hydraulic oil from flowing out D After disconnecting the oil hoses install the hose plugs to the oil ...
Page 7: ...below Before install on the shovel Lubricate at After install on the shovel protrude the CYL s Rod and Lubricate at Retract the CYL s Rod and Lubricate at D Recommended Lubricants Maker Lubricant Cosmo Grease Dynamax No 2 Mobil Mobil Mobilux 2 Shell Alvania Grease 2 Esso Esso Beacon 2 1 2 Start the engine and check the following points A Move the control pedal to the UP or DOWN position form the n...
Page 8: ...e lubrication points are illustrated P5 2 Don t lift or rotate the hydraulic shovel manipulating the boom Since the entire concrete pulverizer is longer than the bucket see above the picture A B so the force of about 1 5 2 times is directly applied to the bucket cylinder or bucket link swivel bearing Keep in mind above otherwise the bucket cylinder bucket link swivel bearing will be broken B ...
Page 9: ...ide of a material because not only the pulverizer body but also the hydraulic shovel may be damaged or become defective 4 Perform the pulverizing operation by utilizing the pulverizing force Do not move the pulverizer body in all directions with a material gripped with pulverizer arm because an unreasonable force may be applied to each part of body ...
Page 10: ...erizer Soosan Heavy Industries Co Ltd 5 Operating the pulverizer beyond equipment s power causes shorten pulverizer s life also shovel s 6 Beware of electric contact Keep away from the Pulverizer when working in energized area ...
Page 11: ...llapse Demolish the building from the upstairs Consult Soosan for modifications if you have an underwater requirement 8 Pulverizer mainly works under Hard working condition therefore the Teeth are worn out very fast so if the pulverizing parts are worn out Built it up by welding see the table of 11page ...
Page 12: ...12 Soosan Hydraulic Pulverizer Soosan Heavy Industries Co Ltd 9 Don t lift move or load an overweighted material with pulverizer Otherwise Not only the pulverizer but also the shovel will be damaged ...
Page 13: ...use precaution of welding rod Moreover in order not to crack Observe a preheating and post heating of base metal 3 Store the pulverizer with the hydraulic cylinder retracted Also retract the cylinder when the operation has been finished Replace if hydraulic cylinder s seals worn out or the seals are used over one year 4 Check the following points before user the pulverizer A Check the arm and main...
Page 14: ...ts are coated with thread lock cement When loosening each bolt heat it with a burner or the like When installing the socket bolts remove stains from the cutter shim socket bolts and cutter attaching part remove oil with cleaning fluid and then apply thread lock cement on the socket bolts The clearance between the cutters are factory adjusted to 1mm or below When replacing a reinforced cutter check...
Page 15: ... Soosan Heavy Industries Co Ltd 1 2 Proper clearance between Frame and Arm cutters Cutter Shim Cutter Proper Cleranc 0 5 1 mm Shim 1 3 Type of shim No Part No Part Name Q ty REMARK 1 L41 159 shim 1 1 t 1 0 2 L41 160 shim 0 5 1 T 0 5 ...
