Sony ZV-1 Service Manual Download Page 94

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5-2. Exploded Views

Overall Section

No.

Part No.

SP Description

501354301

MIC LID(64500)

501354101

USB LID(64500)

501354201

HDMI LID(64500)

501353101

FPC HOLDER(64500)

#248

441276901

SCREW(M1.4), NEW TRUSTAR, P2

SY Board Section

Rear Section

#248

(M1.4 X 3.5)

(0.12 ± 0.01 N·m)

#248

(M1.4 X 3.5)

(0.12 ± 0.01 N·m)

#248

(M1.4 X 3.5)

(0.12 ± 0.01 N·m)

#248

(M1.4 X 3.5)

(0.12 ± 0.01 N·m)

#248

(M1.4 X 3.5)

(0.12 ± 0.01 N·m)

Sony CONFIDENTIAL

For Authorized Servicer

SYS SET

2020/05/28 23:46:49 (GMT+09:00)

Summary of Contents for ZV-1

Page 1: ...te this information in whole or in part without the prior written permission of the author Notwithstanding foregoing it is permitted to copy and distribute this information to the Permitted users 5 Please notify immediately any leakage loss theft misappropriation or other misuse of this information by e mail to the following address somk gcs tissnexim adm jp sony com 6 In addition to the above the...

Page 2: ...ausgeführt werden Um die Gefahr eines elektrischen Schlages Feuergefahr und Verletzungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretie...

Page 3: ...mmendationer När du kasserar batteriet ska du följa rådande lagar för regionen eller landet PAS PÅ Fare for eksplosion hvis batteriet ikke udskiftes korrekt Udskift kun med et batteri af samme eller tilsvarende type som er anbefalet af fabrikanten Når du bortskaffer batteriet skal du følge lovgivningen i det pågældende område eller land HUOMIO Räjähdysvaara jos akku vaihdetaan virheellisesti Vaihd...

Page 4: ...THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY UNLEADED SOLDER This unit uses unleaded solder Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boa...

Page 5: ...いるかまたサービスした個所の周辺を劣化させてしまったところがないかなどを点検し安全性が確保されていることを確認して下さい 5 チップ部品交換時の注意取外した部品は再使用しないで下さいタンタルコンデンサのマイナス側は熱に弱いため交換時は注意して下さい 6 フレキシブルプリント基板の取扱いについて半田こてのこて先温度は約350 に設定してください同一パターンに何度もコテ先を当てないで下さい 3回以内パターンに力が加わらないよう注意して下さい無鉛半田について本機には無鉛半田が使用されています無鉛半田を使用している基板には無鉛 Lead Free を意味するレッドフリーマークがプリントされています注意基板サイズによっては無鉛半田を使用していてもレッドフリー...

Page 6: ...1 Frequency band 2 4 GHz Rechargeable battery pack NP BX1 Rated voltage 3 6 V Design and specifications are subject to change without notice Recording format File format JPEG DCF Ver 2 0 Exif Ver 2 31 MPF Baseline compliant RAW Sony ARW 2 3 format Movie XAVC S format MPEG 4 AVC H 264 XAVC S ver 1 0 format compliant Video MPEG 4 AVC H 264 Audio LPCM 2ch 48kHz 16bit Movie AVCHD format AVCHD format V...

Page 7: ... 1 使用周波数帯 2 4 GHz帯リチャージャブルバッテリーパック NP BX1 定格 3 6 V 本機や付属品の仕様および外観は改良のため予告なく変更することがありますがご了承ください記録方式静止画記録方式 JPEG DCF Ver 2 0 Exif Ver 2 31 MPF Baseline 準拠 RAW ソニーARW 2 3フォーマット動画記録方式 XAVCS方式 MPEG 4 AVC H 264 XAVC S ver 1 0規格準拠映像 MPEG 4 AVC H 264 音声 LPCM 2ch 48kHz 16bit 動画記録方式 AVCHD方式 AVCHD規格 Ver2 0準拠映像 MPEG 4 AVC H 264 音声 Dolby Digital 2chドルビーデジタルステレオクリエーター搭載ドルビーラボラトリーズからの実施権に基づき製造されています...

Page 8: ...7 P Model Information Model ZV 1 Destination UC2 TW6 KR2 J1 CE3 E32 IN5 CN1 Color system NTSC PAL GPS Wi Fi NFC Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 9: ... 2 6 Precaution on Replacing the SY 1112 Board 12 2 6 1 Angular Velocity Sensor 12 Section 3 Adjustment 13 Section 4 Replacement of Main Parts 23 4 1 Disassembly Flow 23 4 2 Disassembly 24 4 2 1 Overall Section 24 4 2 2 SY Board Section 1 27 4 2 3 SY Board Section 2 31 4 2 4 MS Board Section 37 4 2 5 BT Holder Section 41 4 2 6 Front Section 1 46 4 2 7 Front Section 2 50 4 2 8 Rear Section 55 4 2 9...

Page 10: ...es this manual the following manuals are available Startup Guide Supplied with this unit Help Guide Web manual Refer to Help Guide for in depth instructions on the many functions of the camera Adjust Manual Available on request The adjustment software is necessary for adjustment and various checking of this unit for the service Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 ...

Page 11: ... 4 2 1 Overall Section 24 4 2 2 SY Board Section 1 27 4 2 3 SY Board Section 2 31 4 2 4 MS Board Section 37 4 2 5 BT Holder Section 41 4 2 6 Front Section 1 46 4 2 7 Front Section 2 50 4 2 8 Rear Section 55 4 2 9 LCD Section 62 4 3 Lens Block 67 4 3 1 Ornamental Ring A or Barrier Block Assy Replacing Method 67 4 3 2 Group Frame Block Assy Replacing Method 69 4 3 3 Tube Lubricating Block Assy 80 4 ...

Page 12: ...サービスを前提とした情報を記載しています関連マニュアル本機にはこのサービスマニュアルのほかに下記のマニュアルが用意されていますスタートガイド本機に付属ヘルプガイド Web 取扱説明書 Web 上のマニュアルヘルプガイドもご覧くださいパソコンやスマートフォンでご覧いただけますアジャストマニュアル別途用意本機の調整および各種動作確認を行うのに必要なサービス用の調整ソフトウェアです Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 13: ...13 01 Memory card is unformatted or memory card is broken Format the memory card Insert a new memory card C 32 01 Trouble with hardware Turn power off and turn power on again C 32 60 Difficult to adjust focus Cannot initialize focus Turn power off and turn power on again When this error is not cleared the focus control signal for the lens block may be faulty Check whether this error is due to the ...

Page 14: ...rheating PITCH Check signal line connections from CPU through steadyshot IC to PITCH YAW drive When there is no problem with the connections check whether this error is due to the lens or the board Replace the faulty lens or board E 62 12 Shift lens overheating YAW Check signal line connections from CPU through steadyshot IC to PITCH YAW drive When there is no problem with the connections check wh...

Page 15: ...e proper way to disconnect a connector is to grab the connector instead of the wires If you pull on the wires they might be broken The proper way to connect a connector is to grab the connector instead of the wires If you push on the wires they might be broken Flexible Board Flexible Board Connector Connector Reference line Flexible Board Connector Connector Flexible Board Reference line Connector...

Page 16: ...an ID USB Serial No unique to each unit and an ID Product ID unique to each model have been written These IDs have not been written in a new repairing board Therefore after the board has been replaced be sure to write these IDs to a new repairing board Method of the ID writing Start the Adjust Manual in the Adjust Station and execute the PRODUCT ID USB SERIAL No INPUT on the ADJUST tab 2 2 4 Updat...

Page 17: ... replacing the lens 2 3 1 Selection of Spacer Plate when Mounting the Imager Board 1 Load the Spacer Plate on the QR code reader screen 2 The thickness of the Spacer Plate to be loaded is displayed 3 Select the Spacer Plate according to the instructions on the screen and mount the imager board 2 3 2 Adjustment after Replacing the Lens Perform LOAD from Lens data carry on the ADJUST tab in the Adju...

Page 18: ...the built in three Spacer Plates and store them so as not to lose them When assembling the CD 1009 Flexible Board be sure to install the Spacer Plates to their original locations Be careful not to lose the Spacer Plates If any Spacer Plate is lost or their previous positions are not sure repeatedly take a photo and check that there is no local defocus Selecting appropriate Spacer Plates is needed ...

Page 19: ... Fi interface Procedure 1 Turn on the power of the unit and enable the Wi Fi function Upon completion of the preparation for Wi Fi connection the password for Wi Fi connection is displayed 2 Confirm on the PC or the smartphone that the unit is detected as a connectable wireless network Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 20: ...ity indication must be stored in the repairing board Method of the angular velocity sensor sensitivity writing Start the Adjust Manual in the Adjust Station and execute the Angular velocity sensor sensitivity adj on the ADJUST tab The sensitivity of the angular velocity sensor is indicated only on the repairing board but is not indicated on mass production boards Note Sony CONFIDENTIAL For Authori...

Page 21: ...and the installation manual are attached be sure to confirm the contents of them Adjust Manual It is the software to adjust and check digital cameras and camcorders for service The installer of the Adjust Manual and the installation manual are attached be sure to confirm the contents of them Be sure to install Adjust Station first Note Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 2...

Page 22: ...3 自己診断コード表自己診断コード症状状態対応方法対応者ブロック機能詳細コード C 13 01 フォーマットしていないメモリーカードを入れたまたはメモリーカードが壊れているメモリーカードをフォーマットする新しいメモリーカードに交換する C 32 01 ハードウェアトラブルを検出した電源を入れ直す C 32 60 フォーカスが合いにくいフォーカスの初期化ができない電源を入れ直す復帰しない場合レンズブロックのフォーカス制御系信号の異常が考えられる症状がレンズ基板のどちらに起因するか確認し不具合があるものを交換する E 41 00 ワイヤレス LAN モジュールまたは CPU の異常 CPU ワイヤレス LAN モジュール周辺回路の異常が考えられる上記回路を有する基板を交換する E 61 00 フォーカスが合いにくいフォーカスの初期化が...

Page 23: ...を交換する E 62 10 シフトレンズ初期化異常レンズブロックを交換する 1 エラーが再度発生する場合は手振れ補正回路の異常が考えられる上記回路を有する基板を交換する E 62 11 シフトレンズオーバーヒート PITCH CPU 手振れ補正 IC PITCH YAW ドライブ間の信号線の接続を確認する異常なければ症状がレンズ基板のどちらに起因するか確認し不具合があるものを交換する E 62 12 シフトレンズオーバーヒート YAW CPU 手振れ補正 IC PITCH YAW ドライブ間の信号線の接続を確認する異常なければ症状がレンズ基板のどちらに起因するか確認し不具合があるものを交換する E 62 20 サーミスタの異常 CPU 手振れ補正 IC PITCH YAW ドライブ間の信号線の接続を確認する異常なければ症状がレンズ基板のどちらに起因するか確認 ...

Page 25: ...ルナンバーと機種固有の ID プロダクト ID が基板に書き込まれた後に出荷されています新品の補修用基板にはこれらの ID が書き込まれていないため基板を交換した場合は必ず交換した新品の補修用基板に ID を書き込んでください ID の書き込み方法 Adjust Station から Adjust Manual を起動し ADJUST タブにある PRODUCT ID USB SERIAL No INPUT を実施してください 2 2 4 MACアドレスの更新 Wi Fi 搭載基板を交換した場合またはメイン IC CPU が搭載されている基板を交換した場合は MAC アドレスを更新する必要があります MAC アドレス更新方法下記の操作は全ての作業を実施した後に行ってください 1 Adjust Station から Adjust Manual を起動し ADJUST タ...

Page 26: ...以下の工程において使用しますイメージャ基板取り付け時のあおり板の選択交換終了後の調整時 2 3 1 イメージャ基板取り付け時のあおり板の選択 1 QR コードリーダー画面にて読み込みを実行する 2 組み込むあおり板の厚みが表示される 3 画面の指示に合わせてあおり板を選択しイメージャ基板を取り付ける 2 3 2 交換終了後の調整時 Adjust manual の ADJUST タブにある Lens data carry より LOAD を実施してください QRコード Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 27: ...分解清掃する場合 CD 1009 フレキシブル基板イメージャを交換する場合など組み込まれているあおり板 3 箇所のサイズを確認記録し失くさないように保管する組立時にはあおり板を必ず元通りの位置に取り付けるあおり板を紛失しないように注意してくださいあおり板を紛失してしまったりあおり板の元の位置がわからなくなってしまったときには実写して片ボケがないことの確認を繰り返し適切なあおり板を選択する必要があります 2 レンズを交換する作業の場合 2 3 レンズ交換時の注意を参照しあおり板を選択してから新しいレンズに取り付けるサイズ 0 xx 注意 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 28: ...確認を行ってください用意する機器 Wi Fi 接続の可能なパソコンまたはスマートフォンなど手順 1 本機の電源を入れ Wi Fi 機能を有効にする Wi Fi 接続準備が完了すると Wi Fi 接続のためのパスワードが表示されます 2 パソコンまたはスマートフォン側で接続可能な機器として本機が検出されることを確認する Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 29: ...どに記録してください記録した感度表示は補修用基板に書き込む必要があります角速度センサー感度書き込み方法 Adjust Station から Adjust Manual を起動し ADJUST タブにある Angular velocity sensor sensitivity adj を実施してください角速度センサーの感度表示は補修用基板にのみ表記されています量産用の基板には表記されていません注意 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 30: ...アです Adjust Station のインストーラと一緒にインストレーションマニュアルが付いていますので内容を必ず確認してください Adjust Manual とはデジタルカメラ及びカムコーダのサービス用の調整ソフトウェアで調整及び各種動作確認を行うことが可能です Adjust Manual のインストーラと一緒にインストレーションマニュアルが付いていますので内容を必ず確認してくださいインストールは必ず Adjust Station を先に行なってください注意 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 31: ...Section BT Holder Section 4 2 2 SY Board Section 1 Page 27 4 2 5 BT Holder Section Page 41 4 2 3 SY Board Section 2 Page 31 4 2 4 MS Board Section Page 37 Front Section 4 2 7 Front Section 2 Page 50 4 2 6 Front Section 1 Page 46 4 2 8 Rear Section Page 55 Rear Section 4 2 9 LCD Section Page 62 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 32: ...rear section 11 Claw 1 two screws 248 M1 4 X 3 5 0 12 0 01 N m 2 two screws 248 M1 4 X 3 5 0 12 0 01 N m 3 screw 248 M1 4 X 3 5 0 12 0 01 N m 6 four screws 248 M1 4 X 3 5 0 12 0 01 N m 4 three screws 248 M1 4 X 3 5 0 12 0 01 N m A MIC lid 64500 HDMI lid 64500 USB lid 64500 Tweezers While lifting the A portion of the MIC lid 64500 USB lid 64500 and HDMI lid 64500 slightly with tweezers or the like ...

Page 33: ... stuck Notes on Assembling the FPC Holder 64500 Attach the FPC holder 64500 as shown in figure Assembly order 1 Rear section Notes on Assembling the Rear Section 1 Close the rear section Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 34: ...ere is a gap Notes on Assembling the Rear Section 3 Confirm after installing the rear section Assembly order 3 Notes on Assembling the Rear Section 2 When installing the rear section tighten screws in the order of 1 to 12 Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 35: ...Assembling the Sheets of the SY Heat Sink Block 2 RL 1066 flexible board Refer to Notes on Assembling the RL 1066 Flexible Board 7 Interception sheet 64200 Refer to Notes on Assembling the Interception sheet 64200 8 IMG radiation sheet 64500 Refer to Notes on Assembling the IMG Radiation Sheet 64500 6 Lens cushion under 64500 Refer to Notes on Assembling the Lens Cusion Under 64500 Notes on Assemb...

Page 36: ...t 64200 Attach the interception sheet 64200 as shown in figure 0 to 1 mm 0 to 1 mm Interception sheet 64200 Assembly order 3 Notes on Assembling the Lens Cushion Under 64500 Attach the lens cusion under 64500 as shown in figure 0 to 0 5 mm 0 to 0 5 mm Be careful not to overlap the cushion with the lens block Lens cushion under 64500 Location hole Assembly order 4 Sony CONFIDENTIAL For Authorized S...

Page 37: ...ion Sheet A 64500 2 Attach the flexible board to the SY insulation sheet A 64500 as shown in figure SY insulation sheet A 64500 Attach the flexible board Assembly order 6 Cushion 64210 GND Cushion 64210 GND Cushion 64210 GND OK NG Attaching standard Notes on Assembling the Cushion 64210 GND Attach the cushion 64210 GND as shown in figure Assembly order 7 Sony CONFIDENTIAL For Authorized Servicer S...

Page 38: ...mbling the RL 1066 Flexible Board Connect the RL 1066 flexible board as shown in figure Assembly order 8 Attaching standard BT HNS Guard 88300 Notes on Assembling the BT HNS Guard 88300 Attach the BT HNS guard 88300 as shown in figure Assembly order 9 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 39: ...bling the Light Shield Ring Refer to Notes on Assembling the Lens Block Section 1 2 Refer to Notes on Assembling the SY 1112 Board 1 2 Refer to Notes on Assembling the FPC 2022 Flexible Board 9 Lens cushion upper 63900 Refer to Notes on Assembling the Lens Cusion Upper 63900 10 BT insulating sheet 64210 Refer to Notes on Assembling the BT Insulating Sheet 64210 Hold the Lens Block at the center of...

Page 40: ...p the projection Notes on Assembling the Insulating Sheet ST3 63900 Attach the insulating sheet ST3 63900 as shown in figure Assembly order 1 Attaching standard Notes on Assembling the BT Insulating Sheet 64210 Attach the BT insulating sheet 64210 as shown in figure 0 to 1 0 mm 0 to 1 0 mm BT insulating sheet 64210 Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46...

Page 41: ... 1009 flexible board as shown in figure Fold the LF 2091 flexible board as shown in figure Assembly order 3 Attaching standard Notes on Assembling the Lens Cusion upper 63900 Attach the lens cushion upper 63900 as shown in figure 0 to 0 5 mm 0 0 5 mm Lens cushion upper 63900 Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 42: ...5 Light shield ring Glossy surface Notes on Assembling the Light Shield Ring Attach the light shield ring as shown in figure Assembly order 6 NG OK Flexible board Flexible board Notes on Assembling the Lens Block Section 2 Arrange the flexible board as shown in figure Assembly order 7 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 43: ...Assembly order 8 Projection Push the board The flexible board is not in contact when pussing the SY board NG OK Projection Flexible board SY 1112 Board Notes on Assembling the SY 1112 Board 2 Insert the projection to the hole of the SY 1112 board as shown in figure Assembly order 9 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 44: ...le Board Attach the FPC 2022 flexible board as shown in figure Attach the FPC 2022 flexible board FPC 2022 flexible board 0 to 0 5 mm 0 to 0 5 mm Assembly order 10 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 45: ...rews 217 M1 4 X 2 5 0 12 0 01 N m 8 MS 1041 board 2 Heat sheet U 64200 Refer to Notes on Assembling the SY Spacer 64500 1 SY spacer 64500 Refer to Notes on Assembling the MS Insulating sheet A 7 MS insulating sheet A Refer to Notes on Assembling the FP 2423 Flexible Board 6 FP 2423 flexible board Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 46: ...ssembly order 1 NG OK NG Notes on Assembling the FP 2423 Flexible Board Attach the FP 2423 flexible board as shown in figure Character printed Reinforcing plate Character printed Contact surface Reinforcing plate Character printed FP 2423 flexible board MS 1041 board Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 47: ...order 3 Attaching standard How to remove the release paper OK NG Notes on Assembling the Heat Sheet U 64200 Attach the heat sheet U 64200 as shown in figure 0 to 1 0 mm 0 to 1 0 mm MS 1041 board Heat sheet U 64200 Heat sheet U 64200 Release paper Release paper Heat sheet U 64200 Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 48: ...ing the SY Spacer 64500 Attach the SY spacer 64500 as shown in figure 0 to 1 0 mm 0 to 1 0 mm MS 1041 board SY spacer 64500 Assembly order 5 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 49: ...Assembling the BT Insulating Sheet 64210 Refer to Notes on Assembling the BT Block 1 2 3 Refer to Notes on Assembling the BT 2030 Flexible Board 1 2 8 1 screw 280 M1 4 X 4 5 0 12 0 01 N m 9 screw 248 M1 4 X 3 5 0 12 0 01 N m 11 screw 115 1 4 X 3 5 Tapping 0 12 0 01 N m Refer to Notes on Assembling the MS Radiation Sheet 64500 Note 2 2 Turn the BT block Danger of explosion if battery is incorrectly...

Page 50: ...ld Align the position of the outline Align the position of the outline Notes on Assembling the BT 2030 Flexible Board 1 Fold the BT 2030 flexible board as shown in figure Assembly order 1 0 5mm BT 2030 flexible board Attaching standard BT insulating sheet 64210 Notes on Assembling the BT Insulating Sheet 64210 Attach the BT insulating sheet 64210 as shown in figure Assembly order 2 Sony CONFIDENTI...

Page 51: ...T 2030 flexible board as shown in figure Assembly order 3 BT heat sink 64200 Fix the BT heat sink 64200 to the boss and the hook Fix the BT heat sink 64200 to the hook Notes on Assembling the BT Heat Sink 64200 Attach the BT heat sink 64200 as shown in figure Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 52: ...es on Assembling the Heat Sheet F 64200 Attach the heat sheet F 64200 as shown in figure 0 to 1 0 mm Heat sheet F 64200 Assembly order 6 Attaching standard Notes on Assembling the MS Radiation Sheet 64500 Attach the MS radiation sheet 64500 as shown in figure 0 5 mm 0 5 mm MS radiation sheet 64500 Assembly order 7 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 53: ...ble board BT 2030 flexible board Assembly order 8 OK NG OK NG Notes on Assembling the BT Block 1 Confirm after installing the BT block BT holder There is a gap There is no gap There is a gap There is no gap BT holder Assembly order 9 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 54: ...mbling the MI Shoe Shell Plate 88100 1 2 1 screw 248 M1 4 X 3 5 0 12 0 01 N m 2 screw 115 1 4 X 3 5 Tapping 0 10 0 01 N m 6 screw 280 M1 4 X 4 5 0 12 0 01 N m 4 screw 239 M1 4 X 1 4 0 12 0 01 N m Screw fixing RL 1066 Note 1 5 screw 280 M1 4 X 4 5 0 12 0 01 N m 9 two screws 239 M1 4 X 1 4 0 08 0 02 N m Note 1 11 two screws 373 M1 7 X 3 3 0 20 0 02 N m 12 screw 69 M1 7 X 3 0 0 12 0 02 N m 16 Shoe FP...

Page 55: ...0 to 0 5 mm 0 to 0 5 mm 0 to 0 5 mm 1 2 Shoe FPC guard 64500 MIS 2006 flexible board Assembly order 1 Notes on Assembling the MI Shoe Shell Plate 88100 1 When installing the MI shoe shell plate 88100 apply adhesive bond to screws as shown in figure Adhesive 243 50ML BLU Part No 760004201 Screws Screws 2 0 0 5mm Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 ...

Page 56: ...late 88100 tighten screws in the order of 1 to 5 Assembly order 3 Notes on Assembling the MI Shoe Screw Cover 88100 When installing the MI shoe screw cver 88100 tighten screws in the order of 1 2 Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 57: ... 88100 There is a gap There is a gap There is no gap There is no gap MI shoe spring plate 88100 MI shoe spring plate 88100 Assembly order 5 Notes on Side Spacer 64500 Arrange the lead wires as shown in figure Wire leads Assembly order 6 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 58: ...ling the RL 1065 Board Refer to Notes on Assembling the Front Frame C 64500 Refer to Notes on Assembling the Gascket R 64210 Refer to Notes on Assembling the RL 1066 Flexible Board Refer to Notes on Assembling the MIC Frame 64500 Refer to Notes on Assembling the Grip Front 64500 6 four screws 280 M1 4 X 4 5 0 12 0 01 N m 1 three screws 290 1 4 X 5 0 Tapping 0 12 0 01 N m 3 two screws 284 1 4 X 3 0...

Page 59: ...500 Confirm after installing the grip front 64500 There is a gap There is no gap There is a gap There is no gap The projections are inserted into the holes The projections are not inserted into the holes Grip front 64500 Assembly order 1 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 60: ...n Assembling the Front Frame C 64500 When installing the front frame C 64500 tighten screws in the order of 1 to 4 Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 61: ... off the release paper Match the position of the convex part and the outline Valley fold Valley fold Mountain fold Mountain fold Notes on Assembling the RL 1066 Flexible Board Fold the RL 1066 flexible board as shown in figure Assembly order 3 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 62: ...order 4 Notes on Assembling the Mic Frame 64500 When installing the MIC frame 64500 tighten screws in the order of 1 2 Mic frame 64500 Assembly order 5 Notes on Assembling the RL 1065 Board When installing the RL 1065 board tighten screws in the order of 1 to 3 RL 1065 board Assembly order 6 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 63: ...bling the Tape ASCD Refer to Notes on Assembling the BT Insulating Sheet 64210 Refer to Notes on Assembling the RE 1006 Flexible Board 1 2 3 Refer to Notes on Assembling the Main Frame Block Refer to Notes on Assembling the Main Frame Insulation 64500 Refer to Notes on Assembling the LC Lock 64500 Note 3 Note 4 1 screw 239 M1 4 X 1 4 0 12 0 01 N m Note 1 2 screw 115 1 4 X 3 5 Tapping 0 12 0 01 N m...

Page 64: ... When connecting the fine wire coaxial cable push the center portion then push the resin portions Note 2 LC lock 64500 Push the arrow points from both sides to remove and attach When attaching the LC lock 64500 insert the direction shown in the figure Note 3 Cabinet rear cover 64500 Rear cabinet Push the rear cabinet in the direction of the arro w then remove the cabinet rear cover 64500 Note 4 So...

Page 65: ...hown in figure 0 to 0 5 mm 0 to 0 5 mm Assembly order 1 Notes on Assembling the Main Frame Block When installing the main frame block tighten screws in the order of 1 2 When installing the main frame block pass the cable through the hole Cable Hole Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 66: ...n fold Valley fold Notes on Assembling the RE 1006 Flexible Board 1 Fold the RE 1006 flexible board as shown in figure RE 1006 flexible board Assembly order 3 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 67: ... board Edge of the rear cabinet Align the holes of the flexible board with the bosses Align the holes of the flexible board with the bosses Peel off the release papers Peel off the release papers Hook the hooks in the holes of the flexible board RE 1006 flexible board Attach the adhesive portion Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 68: ... 5 Tape ASCD Connector Fine wire coaxial cable Cabinet rear cover 64500 Cabinet rear cover 64500 OK NG Notes on Assembling the Tape ASCD Arrange thefine wire coaxial cable as shown in figure Attach the tape ASCD as shown in figure 0 to 0 5 mm 0 to 0 5 mm Assembly order 6 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 69: ...ge of the rear cabinet Notes on Assembling the BT Insulationg Sheet 64210 Attach the BT insulating sheet 64210 as shown in figure 0 to 1 0 mm Assembly order 7 OK NG LC lock spring 64500 LC lock 64500 Notes on Assembling the LC Lock Spring 64500 Confirm after installing the LC lock spring 64500 Assembly order 8 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 70: ...the Sensor Magnet Install direction Blue line Refer to Notes on Assembling the SV Hinge Cover Front Note 2 Refer to Notes on Assembling the SV WP Cable Grommet Refer to Notes on Assembling the Fine wire Coaxial Cable Refer to Notes on Assembling the MG sensor adhesive A 64500 Install direction Blue line 1 screw 284 1 4 X 3 0 Tapping 0 12 0 01 N m 7 two screws 357 M1 7 X 4 0 0 18 0 02 N m Note 1 6 ...

Page 71: ...s Fine wire coaxial cable Resin portion 1 1 2 Resin portion Fine wire coaxial cable Resin portion Resin portion Fine wire coaxial cable Resin portion Resin portion When disconnecting the fine wire coaxial cable disconnect the resin portions then disconnect the center portion When connecting the fine wire coaxial cable push the center portion then push the resin portions Note 4 Sony CONFIDENTIAL Fo...

Page 72: ... sensor magnet as shown in figure Assembly order 1 NG OK OK OK NG Notes on Assembling the SV WP Cable Grommet Attach the SV WP cable grommet as shown in figure SV WP cable grommet Fine wire coaxial cable White line Assembly order 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 73: ...the SV hinge assy and the SV WP cable grommet with the cover on Remove the cover from the connector in the direction of the arrow Be careful not to damage the cable Assembly order 3 OK NG Notes on Assembling the Rear Panel Cab Assy 1 Confirm after installing the rear panel cab assy Rear panel cab assy There is a gap There is no gap Assembly order 4 Sony CONFIDENTIAL For Authorized Servicer SYS SET...

Page 74: ...Attaching standard Notes on Assembling the MG Sensor Adhesive A 64500 Attach the MG sensor adhesive A 64500 as shown in figure Assembly order 6 OK NG Notes on Assembling the SV Hinge Cover Front Confirm after installing the SV hinge cover front There is a gap There is no gap SV hinge cover front Assembly order 7 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 75: ...rrier Block Assy Installation 1 Fit the four claws while inserting the barrier lever into the hole and attach the Barrier Block Assy Boss Solvent Gap of Ornamental Plate Tweezers Ornamental Ring A Do not turn the Ornamental Ring A because there is a Positioning Boss Detach the Ornamental Ring A in the arrow direction Note Ornamental Ring A は位置決めのボスがあるため左右にひねらず矢印方向に取り外してください Note Barrier Block As...

Page 76: ...e paper of the Barrier Tape 3 Install the Ornamental Ring A and press it lightly Ornamental Ring A Barrier Tapes Barrier Tapes Barrier Block Assy Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 77: ... the CD 1009 Flexible Board 3 Remove the FG Retainer 4 Pull out the FG PI of front side and then pull out the FG PI of rear side Insulating Sheet ST3 63900 CD 1009 Flexible Board Spacer Plate Seal Rubber B Spacer Plates Claw FG Retainer FG PI rear side Hook FG PI front side 1 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 78: ...lock Assy 8 Disconnect the F Flexible Board from the connector of the LF 2091 Flexible Board 9 Remove the LF 2091 Flexible Board from the hook of the Rear Tube Mirror Block Assy Z Seal Reset PI Boss LF 2091 Flexible Board Connector Stationary Tube F Flexible Board Hook Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 79: ... the two flexible boards SS and SH from the connectors of the LF 2091 Flexible Board 13 Remove the connector part of the LF 2091 Flexible Board from the holes of the Stationary Tube Boss Hook Focus FPC Retainer SS flexible board SH flexible board Holes Holes Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 80: ...ckwise to the maximum extent Use a Lubricating Block Assy B that was not installed in the unit 17 Pull out the two flexible boards SS and SH from the Stationary Tube Rear Tube Mirror Block Assy Lubricating Block Assy B Gear A Lubricated Assy Wheel Lubricating Block Assy Lubricating Block Assy B Stationary Tube SS flexible board SH flexible board Sony CONFIDENTIAL For Authorized Servicer SYS SET 20...

Page 81: ... detach the DC Motor Worm Assy 20 Turn the Straight Tube Block Assy counterclockwise and remove it from the 1st 2nd 3rd group assy 21 Remove the 1 Group Frame Block Assy from the 2nd 3rd group assy Lubricating Block Assy B Stationary Tube DC Motor Worm Assy 1st 2nd 3rd group assy Straight Tube Block Assy Straight Tube Block Assy 1st 2nd 3rd group assy 1 Group Frame Block Assy 2nd 3rd group assy So...

Page 82: ...roup Press Block and the 2nd 3rd group assy match 2 Install the Straight Tube Block Assy matching its cabinet number with the flexible boards position of the 1st 2nd 3rd group assy 3 After turning the Straight Tube Block Assy counterclockwise about eight degrees to fully install it turn the Straight Tube Block Assy clockwise to the maximum extent to fit the bayonet Note 1st Group Press Block 2nd 3...

Page 83: ...ght key is not fit in the groove repeat these steps from step 1 5 Install the Lubricating Block Assy B and turn it clockwise to the maximum extent Use a Lubricating Block Assy B that was not installed in the unit 6 Pass the two flexible boards SS and SH through the holes in the Stationary Tube Note 1st 2nd 3rd group assy 3 Group Frame Block Assy Straight Tube Block Assy Cam Tube Convex parts Gear ...

Page 84: ...Assy B 9 Attach the Rear Tube Mirror Block Assy and tighten five screws in numerical order in the following figure 10 Install the connector part of the LF 2091 Flexible Board to the holes of the Stationary Tube Lubricating Block Assy B Lubricating Block Assy B Gear A Lubricated Assy Wheel Lubricating Block Assy Rear Tube Mirror Block Assy 1 2 3 4 5 Holes Holes Sony CONFIDENTIAL For Authorized Serv...

Page 85: ...ner 13 Install the LF 2091 Flexible Board to the hook and the boss of the Stationary Tube 14 Install the LF 2091 Flexible Board to the hook of the Rear Tube Mirror Block Assy SS flexible board SH flexible board Focus FPC Retainer Boss Hook Hook Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 86: ...e Reset PI on the LF 2091 Flexible Board to the Rear Tube Mirror Block Assy 18 Install the Z Seal 19 Install the FG PI of rear side and then install the FG PI of front side LF 2091 Flexible Board Connector Stationary Tube F Flexible Board Boss Reset PI Z Seal FG PI rear side Hook FG PI front side 1 2 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 87: ...d tighten three screws in numerical order in the following figure 22 Stick a new Insulating Sheet ST3 63900 Claw FG Retainer CD 1009 Flexible Board Spacer Plate Spacer Plates Seal Rubber B 1 2 3 Insulating Sheet ST3 63900 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 88: ...se to the maximum extent 5 Remove the 2nd Group Assy and the 3rd Group Assy from the Tube Lubricating Block Assy in the direction of the arrows 6 Pull out the flexible board of the 2nd Group Assy from the hole of the 3rd Group Assy 2nd 3rd Group Assy Hook Hook Shutter Spring Shutter Spring Shutter Springs Tube Lubricating Block Assy 2nd Group Assy 3rd Group Assy Tube Lubricating Block Assy Flexibl...

Page 89: ... the hooks Attach the Iris Spring in the order of hook a and hook b as shown in the figure 5 Turn the Tube Lubricating Block Assy counterclockwise to the maximum extent 6 Assemble the lens unit Refer to 4 3 2 Group Frame Block Assy Replacing Method 2nd Group Assy 3rd Group Assy Tube Lubricating Block Assy Shutter Spring attaching location Tube Lubricating Block Assy End of gear Arc shaped notch Fl...

Page 90: ...hen remove the Iris IR1710 and three Iris springs Carefully remove the Iris IR1710 so as not to lose the Iris springs 4 Release the four hooks and boss then remove the flexible board of the Shutter SH1710 Shutter SH1710 Claws Claw Note Claw Claws Iris springs Iris IR1710 Shutter SH1710 2nd Group Frame Hooks Hook Boss Hook Iris IR1710 Shutter SH1710 Flexible board 2nd Group Frame 2nd Group Frame So...

Page 91: ...e Iris IR1710 to 2nd Group Frame then fix the three claws 6 Visually inspect the iris spring from the holes confirm that the stick has not fall over Iris IR1710 Solders Hooks Boss Shutter SH1710 Flexible board Hooks Hook Boss Hook Iris IR1710 Shutter SH1710 Flexible board 2nd Group Frame Note Claw Claws Iris springs Iris IR1710 Hole Hole Hole 2nd Group Frame Sony CONFIDENTIAL For Authorized Servic...

Page 92: ...onferm if the spring is working properly 9 Assemble the lens unit Refer to 4 3 2 Group Frame Block Assy Replacing Method 4 3 3 Tube Lubricating Block Assy Shutter SH1710 Pushing position Claws Claw 2nd Group Frame Iris IR1710 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 93: ...nly with part number specified Les composants identifiés par une marque sont critiques pour la sécurité Ne les remplacer que par une pièce portant le numéro spécifié Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type Dispose of used batteries according to the instructions 如果电池更换不当会有爆炸危险只能用同样类型或等效类型的电池来更换务必按照说明处置用完的电池 CAUTION 注意 Color Indication o...

Page 94: ... 64500 4 501353101 FPC HOLDER 64500 248 441276901 SCREW M1 4 NEW TRUSTAR P2 SY Board Section Rear Section 248 M1 4 X 3 5 0 12 0 01 N m 248 M1 4 X 3 5 0 12 0 01 N m 248 M1 4 X 3 5 0 12 0 01 N m 248 M1 4 X 3 5 0 12 0 01 N m 248 M1 4 X 3 5 0 12 0 01 N m 1 2 4 3 Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 95: ...1 SHEET 64200 INTERCEPTION 62 501767601 IMG RADIATION SHEET 64500 63 501355301 CUSHION UNDER 64500 LENS 64 500311201 INSULATING SHEET BT 64210 65 459411101 CUSHION UPPER 63900 LENS 66 500086911 SHEET EM SHIELD LC FPC 62600 67 459579601 INSULATING SHEET ST3 63900 68 453227403 LIGHT SHIELD RING 209 426475101 SCREW M1 4 NEW TRUSTAR 290 430010611 BTITE 1 4 CH 209 M1 4 X 3 5 0 12 0 01 N m 290 1 4 X 5 0...

Page 96: ...X50012341 BT HOLDER ASSY 64500 113 501542601 MS RADIATION SHEET 64500 114 473008401 SHEET F 64200 HEAT No Part No SP Description BT900 175681312 LITHIUM RECHARGEABLE BATTERY BT901 178082611 TERMINAL BOARD BATTERY 115 334899851 SCREW M1 4X3 5 TAPPING PAN 217 426475111 SCREW M1 4 NEW TRUSTAR 248 441276901 SCREW M1 4 NEW TRUSTAR P2 280 443753811 SPECIAL M1 4 D2 75 Front Section 217 M1 4 X 2 5 0 12 0 ...

Page 97: ...301 GRIP FRONT 64500 169 501355401 LENS RING 64500 SP901 185921011 LOUDSPEAKER 1 0CM 69 259947521 SCREW M1 7 115 334899851 SCREW M1 4X3 5 TAPPING PAN 239 428743511 SCREW M1 4 EUROPE TYPE 248 441276901 SCREW M1 4 NEW TRUSTAR P2 280 443753811 SPECIAL M1 4 D2 75 284 443388221 TAPPING 1 4 ECOLOGY 290 430010611 BTITE 1 4 CH 373 500294701 SCREW M1 7 SPECIAL HEAD 153 154 155 156 151 157 167 168 158 159 1...

Page 98: ...9 501483001 MG SENSOR ADHESIVE B 64500 220 501353401 CABINET REAR COVER 64500 221 501355201 MG SENSOR ADHESIVE A 64500 222 501354501 LC LOCK SPRING 64500 223 501354401 LC LOCK 64500 224 500056101 HOLDER 64210 MIC 225 A5020566A SERVICE CAB REAR ASSY 64500 226 501353601 GRIP REAR ADHESIVE 64500 227 501353501 GRIP REAR 64500 115 334899851 SCREW M1 4X3 5 TAPPING PAN 174 371379135 SCREW M1 7X5 TAPPING ...

Page 99: ...lection Parts SPACER PLATE 262 A2009287A LF 2091 FLEXIBLE BOARD 263 459487301 RUBBER B SEAL 264 420815201 SEAL Z 176 394750431 SCREW M1 2 258 429946811 SCREW TAPPING UB1 2 CH 302 370381618 SCREW M1 4X3 5 SPECIAL HEAD 176 M1 2 X 2 0 0 05 0 01 N m 302 M1 4 X 3 5 0 09 0 01 N m 258 1 2 X 3 5 Tapping 0 04 0 01 N m 258 1 2 X 3 5 Tapping 0 04 0 01 N m 255 257 259 251 256 253 254 252 258 including IC1003 ...

Page 100: ... 441054061 SPACER PLATE B t 0 26 441054071 SPACER PLATE B t 0 27 441054081 SPACER PLATE B t 0 28 441054091 SPACER PLATE B t 0 29 443738801 SPACER PLATE C t 0 30 443738811 SPACER PLATE C t 0 31 443738821 SPACER PLATE C t 0 32 443738831 SPACER PLATE C t 0 33 443738841 SPACER PLATE C t 0 34 443738851 SPACER PLATE C t 0 35 443738861 SPACER PLATE C t 0 36 443738871 SPACER PLATE C t 0 37 443738881 SPACE...

Page 101: ... 303 149281713 SHUTTER SH1710 304 441048801 IRIS SPRING 305 185661311 IRIS IR1710 306 A5012264A TUBE BLOCK ASSY STRAIGHT 306 305 Note 1 Note 1 Replace the iris IR1710 and the shutter SH1710 together 302 301 301 304 304 303 Note 1 ns ns ns ns Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 102: ...HINESE 905 501715181 Startup Guide KOREAN No Part No SP Description 802235900 Rechargeable battery pack NP BX1 J J1 802235931 Rechargeable battery pack NP BX1 UC UC2 802235950 Rechargeable battery pack NP BX1 CE EXCEPT UC2 CN1 J1 802235971 Rechargeable battery pack NP BX1 CN CN1 901 902 904 905 903 How to attach the Window Screen Adapter to the Window Screen Hook the claw of the window screen adap...

Page 103: ...95 Revision History Date History Contents S M Rev issued 2020 05 Official Release Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

Page 104: ...E3 ZV 1 E32 ZV 1 IN5 ZV 1 TW6 ZV 1 CN1 ZV 1 KR2 ZV 1 J1 9 896 889 31 Printed in Japan 2020 05 08 2020 Sony Imaging Products Solutions Inc Sony CONFIDENTIAL For Authorized Servicer SYS SET 2020 05 28 23 46 49 GMT 09 00 ...

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