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Sony XR-C5604X, Service Manual

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SERVICE MANUAL

FM/MW/SW CASSETTE CAR STEREO

US Model

E Model

XR-C5500

Saudi Arabia Model

Taiwan Model

XR-C5604X

Model Name Using Similar Mechanism

XR-C5100

Tape Transport Mechanism Type

MG-25F-136

SPECIFICATIONS

XR-C5500/C5604X

Photo: XR-C5604X

Summary of Contents for XR-C5604X

Page 1: ...SW CASSETTE CAR STEREO US Model E Model XR C5500 Saudi Arabia Model Taiwan Model XR C5604X Model Name Using Similar Mechanism XR C5100 Tape Transport Mechanism Type MG 25F 136 SPECIFICATIONS XR C5500 C5604X Photo XR C5604X ...

Page 2: ... KEY SUB Boards 25 7 7 IC Block Diagrams 26 7 8 IC Pin Function 27 8 EXPLODED VIEWS 32 9 ELECTRICAL PARTS LIST 35 Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur ing repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering Notes on chi...

Page 3: ...3 SECTION 2 GENERAL This section is extracted from instruction manual ...

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Page 14: ... WR801 Sub board 5 Sub panel ass y 8 Connector CN351 9 Screw PTT2 6 6 1 Two screws PTT2 6 6 4 Screw PTT2 6 6 2 Two screws PTT2 6 6 3 Screw PTT2 6 6 0 Mechanism deck MG 25F 136 7 Flexible flat cable CNP301 5 Rubber cap 25 1 Eight screws PTT2 6 8 2 Two screws PTT2 6 12 6 Ground screw 7 Two ground screws 4 Ground plate TU 3 Heat sink 8 Main board 9 Insulated plate ...

Page 15: ...ending the claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Holder the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 16: ... shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 17: ...05 0 44 N m Back Tension CQ 102C 0 5 4 5 g cm 0 01 0 06 oz inch 2 95 6 37 N m Reverse CQ 102RC 30 65 g cm 0 42 0 90 oz inch Reverse 0 05 0 44 N m Back Tension CQ 102RC 0 5 4 5 g cm 0 01 0 06 oz inch 5 89 19 61 N m FF REW CQ 201B 60 200 g cm 0 83 2 78 oz inch set test tape WS 48A 3 kHz 0 dB AUDIO OUT jack J331 10 kΩ speed checker or frequency counter TUNER SECTION 0 dB 1 µV The tuner section has no...

Page 18: ...14 5 3 FL FL 21 23 FR FR FL IN FR IN 11 9 7 RL RL RL IN 15 22 17 19 RR RR RR IN 4 TEL MUTE Q583 CN781 1 2 POWER CONNECTOR POWER AMP IC751 FRONT L 9 FRONT R 4 FRONT R 12 REAR L 2 REAR L 10 REAR R 3 REAR R 11 13 MUTING Q171 MUTING Q271 MUTING Q181 STNBY MUTE MUTING Q281 R CH R CH CAPSTAN REEL MOTOR DRIVE Q354 CMON BATT B M M901 CAPSTAN REEL MOTOR TAPE REGULATOR DRIVE Q352 LMEJ TAPON LMLOD VCC B 8 5V...

Page 19: ... BUS ON OUT BUS ON IN 12 9 DATA IN SONY BUS INTERFACE IC581 BATT SIRCS BATT B BUS ON B DATA B CLK RESET 3 7 6 5 4 2 RST 3 BATT UN5 UN4 UN3 UN1 UN2 BUIN UN5 UN4 UN3 UN1 SIR UN2 BUIN BATTERY SWITCH 10 B U C 28 19 44 UNICKO 43 UNISI 42 UNISO 29 SIRCS 20 33 TH501 D582 D581 RESET SYSRST BUIN BUSON S551 RESET FOR SONY BUS CN581 BUS CONTROL IN DSTSEL 6 ACCESSORY CHECK Q571 ANT B TU B 8V REGULATOR IC611 C...

Page 20: ...s are taken with aVOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM MW SW E TAPE PLAYBACK For printed wiring boards Note X parts extracted from the component side Y parts extracted from the...

Page 21: ...conductor Location D1 D 8 D31 F 4 D51 D 12 D351 H 11 D352 G 12 D501 I 7 D551 F 11 D552 F 11 D553 I 9 D554 F 11 D571 D 8 D572 D 8 D581 E 11 D582 D 11 D583 D 11 D584 B 12 D585 B 12 D586 B 12 D587 F 9 D588 E 8 D601 I 12 D610 D 9 D611 D 9 D613 C 9 D614 D 9 D621 D 5 D622 D 6 D624 D 7 D701 J 4 D702 J 4 D703 J 5 D704 J 5 D705 I 3 D706 J 5 D707 I 3 D708 I 2 D709 I 3 D710 J 4 D721 C 8 D722 C 7 D723 B 6 D72...

Page 22: ...5604X 22 22 7 3 SCHEMATIC DIAGRAM MAIN BOARD 1 2 See page 20 for Waveforms See page 21 for Printed Wiring Board See page 26 for IC Block Diagrams See page 27 for IC Pin Function S501 FREQUENCY SELECT S552 NOSE SW ...

Page 23: ...XR C5500 C5604X 23 23 7 4 SCHEMATIC DIAGRAM MAIN BOARD 2 2 See page 21 for Printed Wiring Board See page 26 for IC Block Diagrams POWER CONNECTOR S551 RESET ...

Page 24: ...DSPL ENTER REP 1 SHUE 2 3 4 5 D BASS 6 MODE o SOUND OFF PRST DISC M LCD901 52 1 DISC PRST A g 1 676 603 12 WR801 14 1 A MAIN BOARD CN701 1 676 603 12 1 KEY BOARD CN901 1 2 3 4 5 6 7 8 9 1011121314 A SIDE Page 21 Semiconductor Location D901 C 11 D902 B 10 D903 B 10 D904 B 10 D951 A 4 D952 B 6 IC901 B 8 Ref No Location Semiconductor Location IC951 A 6 Ref No Location ...

Page 25: ...XR C5500 C5604X 25 25 7 6 SCHEMATIC DIAGRAMS KEY SUB BOARDS See page 20 for Waveform ...

Page 26: ...6 7 8 9 10 12 11 NC TUNER8 7 ANT SW TUNER5 6 SW STB VDD5 6V AMP VCC ANT COM8 7V TUNER5 6V TUNER8 7V GND 7 7 IC BLOCK DIAGRAMS IC331 TDA7402TR 34 35 36 37 38 39 40 41 42 43 44 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 16 15 14 13 12 1 2 3 4 5 6 7 8 9 10 11 INPUT MULTIPLEXER MAIN SOURCE SELECTOR MIXING SELECTOR SECOND SOURCE SELECTOR MAIN PHONO MAIN CH0 AUX AM FM IN GAIN AUTO ZERO LOUDNESS SOF...

Page 27: ...US ON control output Outputs L when UNI LINK communication is activated SYSTEM RESET control output Outputs L when the UNI LINK slave microprocessor is reset LCD serial data output Serial interface with LCD driver IC Outputs L when OFF to prevent misoperations of the C MOS port LCD chip enable output terminal Serial interface with LCD driver IC Outputs L when OFF to prevent misoperations of the C ...

Page 28: ...ode on Buzzer control output Terminal for driving piezoelectric buzzer to produce beep sound System power supply control output Controls power on off of the system power supply turned on when the unit operates Outputs H when the power is on and L when off Xplod model acknowledge terminal Sets the slave illumination to amber when H Amber when L Accessory power supply detection input Input terminal ...

Page 29: ...puts from TUX 52 AMSON O Outputs L during AMS FOR REV control output Controls tape running direction Outputs H in the forward direction and L in the reverse direction Metal control input output Switches between metal on off MTL is present when initial L is input Outputs H during MTL ON Tape mute control output FF and REW are active during ATA operations Outputs H during mute on when the EQ IC is c...

Page 30: ...hen off output L output Reel table rotation detection input Used for detecting tape end using the terminal for detecting tape rotation 85 POS3 I 86 POS2 I Position signal detection input 87 POS0 I Terminal for detecting tape position Connected to MD 88 POS1 I Loading motor control output Loading direction Rotates the loading motor in the normal direction using the tape control terminal Loading mot...

Page 31: ...31 93 NCO O 94 O 95 DAVSS O 96 NS_MASK O Not used 97 O 98 O 100 DAVDD O Pin No Pin Name I O Function ...

Page 32: ...IN BOARD COMPLETE C5500 2 3 040 994 01 CHASSIS 3 3 045 878 01 PLATE TU GROUND 4 X 3377 621 2 LOCK ASSY 5 3 040 990 01 BUTTON EJECT 6 1 676 603 12 SUB BOARD 7 3 027 437 12 DOOR CASSETTE 8 3 935 003 01 SPRING TORSION 9 3 045 877 01 CUSHION TU 10 X 3376 699 2 GEAR ASSY 11 3 030 909 02 DAMPER OIL 12 3 713 786 51 SCREW P 2X3 13 3 045 828 01 INSULATED PLATE 14 3 040 996 11 HEAT SINK 2P 15 3 012 859 01 C...

Page 33: ... BUTTON OFF 57 3 040 988 01 BUTTON 1 6 58 3 040 985 01 BUTTON DIR ENTER 59 3 040 986 01 BUTTON MENU SOUND 60 3 040 997 01 PLATE LCD GROUND 61 3 041 371 02 SHEET REFLECTOR 62 3 040 993 01 PLATE LCD LIGHT GUIDE 63 1 694 660 11 CONDUCTIVE BOARD CONNECTION 64 3 040 992 02 HOLDER LCD 65 X 3378 398 1 PANEL ASSY FRONT BACK 66 3 045 596 01 CUSHION OFF 67 X 3378 576 1 PANEL SUB ASSY C5604X 67 X 3378 581 1 ...

Page 34: ...3 933 346 01 CATCHER 162 3 933 344 01 GUIDE C 163 3 014 798 01 SCREW HEAD SPECIAL 164 3 364 151 01 WASHER 165 A 3220 610 A MECHANISM DECK ASSY 166 3 017 302 01 BELT 25 167 3 936 853 01 FLYWHEEL F 168 3 701 437 21 WASHER HP901 1 500 157 21 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL Ref No Part No Description Remark Ref No Part No Description Remark 3 MECHANISM DECK SECTIO...

Page 35: ... 163 181 00 CERAMIC CHIP 100PF 5 00 50V C171 1 164 506 11 CERAMIC CHIP 4 7UF 16V C172 1 163 181 00 CERAMIC CHIP 100PF 5 00 50V C174 1 164 489 11 CERAMIC CHIP 0 22UF 10 00 16V C181 1 164 506 11 CERAMIC CHIP 4 7UF 16V C182 1 163 251 11 CERAMIC CHIP 100PF 5 00 50V C183 1 163 181 00 CERAMIC CHIP 100PF 5 00 50V C184 1 164 489 11 CERAMIC CHIP 0 22UF 10 00 16V C191 1 163 009 11 CERAMIC CHIP 0 001uF 10 50...

Page 36: ...701 1 163 059 00 CERAMIC CHIP 0 01UF 10 00 50V C702 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C703 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C704 1 163 205 00 CERAMIC CHIP 0 001uF 5 50V C705 1 163 077 00 CERAMIC CHIP 0 1uF 10 25V C752 1 107 682 11 CERAMIC CHIP 1UF 10 00 16V C753 1 164 506 11 CERAMIC CHIP 4 7UF 16V C755 1 124 233 11 ELECT 10UF 20 00 16V C756 1 164 506 11 CERAMIC CHIP 4 7UF 16V C758 1 109...

Page 37: ...5 11 TRANSISTOR 2SD1802FAST TL Q352 8 729 020 67 TRANSISTOR XN1A312 TX Q353 8 729 900 53 TRANSISTOR DTC114EKA T146 Q354 8 729 106 60 TRANSISTOR 2SB1132 T100 R Q551 8 729 027 23 TRANSISTOR DTA114EKA T146 Q571 8 729 120 28 TRANSISTOR 2SC2412K T 146 QR Q581 8 729 900 53 TRANSISTOR DTC114EKA T146 Q582 8 729 027 38 TRANSISTOR DTA144EKA T146 Q583 8 729 120 28 TRANSISTOR 2SC2412K T 146 QR Q601 8 729 423 ...

Page 38: ...97 00 RES CHIP 100K 5 1 10W R547 1 216 049 00 RES CHIP 1K 5 1 10W R548 1 216 049 00 RES CHIP 1K 5 1 10W R551 1 216 097 00 RES CHIP 100K 5 1 10W R552 1 216 105 00 RES CHIP 220K 5 1 10W R553 1 216 097 00 RES CHIP 100K 5 1 10W R554 1 216 097 00 RES CHIP 100K 5 1 10W R555 1 208 806 11 RES CHIP 10K 0 5 1 10W R556 1 208 806 11 RES CHIP 10K 0 5 1 10W R557 1 216 049 00 RES CHIP 1K 5 1 10W R558 1 216 033 0...

Page 39: ...216 647 11 METAL CHIP 680 0 5 1 10W R902 1 216 647 11 METAL CHIP 680 0 5 1 10W R903 1 216 647 11 METAL CHIP 680 0 5 1 10W R904 1 216 651 11 METAL CHIP 1K 0 5 1 10W R905 1 216 655 11 METAL CHIP 1 5K 0 5 1 10W R906 1 216 655 11 METAL CHIP 1 5K 0 5 1 10W R907 1 216 659 11 METAL CHIP 2 2K 0 5 1 10W R908 1 216 663 11 METAL CHIP 3 3K 0 5 1 10W R909 1 216 667 11 METAL CHIP 4 7K 0 5 1 10W R910 1 216 671 1...

Page 40: ...80 5 1 16W R952 1 216 021 00 METAL CHIP 68 5 1 10W R953 1 216 857 11 METAL CHIP 1M 5 1 16W R954 1 216 049 00 RES CHIP 1K 5 1 10W R955 1 216 049 00 RES CHIP 1K 5 1 10W R956 1 216 821 11 METAL CHIP 1K 5 1 16W R957 1 216 851 11 METAL CHIP 330K 5 1 16W R958 1 216 033 00 METAL CHIP 220 5 1 10W R970 1 216 815 11 METAL CHIP 330 5 1 16W R971 1 216 815 11 METAL CHIP 330 5 1 16W R972 1 216 864 11 METAL CHIP...

Page 41: ...44 364 11 MANUAL INSTRUCTION INSTALL ENGLISH CHINESE ARBIC C5604X 3 048 458 11 MANUAL INSTRUCTION ENGLISH C5500 US 3 048 459 11 MANUAL INSTRUCTION INSTALL ENGLISH C5500 US 3 044 623 01 LID BATTERY CASE for RM X74 C5604X X 3378 490 1 CASE PANEL ASSY PARTS FOR INSTALLATION AND CONNECTIONS 501 X 3373 602 1 FRAME ASSY 502 3 934 325 01 SCREW K 5X8 TAPPING 503 3 041 000 01 SPRING FITTING 504 3 040 979 0...

Page 42: ...o Description Remark Ref No Part No Description Remark 42 XR C5500 C5604X Sony Corporation Mobile Electronics Division Company 9 870 135 11 2000B090235 1 Printed in Japan 2000 2 Published by General Engineering Dept ...

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