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SERVICE MANUAL

US Model

Canadian Model

AEP Model

UK Model

E Model

XM-4S

STEREO POWER AMPLIFIER

AUDIO POWER SPECIFICATIONS (US model)

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
50 watts per channel minimum continuous average power into 4 ohms,
both channels driven from 20 Hz to 20 kHz with no more than 0.04% total
harmonic distortion per Car Audio Ad Hoc Committee standards.

Other Specifications

Circuit system

OTL (output transformerless) circuit
Pulse power supply

Inputs

RCA pin jacks
High level input connector

Input level adjustment range

0.3 – 6 V (RCA pin jacks),
1.2 – 12 V (High level input)

Outputs

Speaker terminals

Speaker impedance

2 – 8 

 (stereo)

4 – 8 

 (when used as a bridging amplifier)

Maximum output

4 speakers: 95 W 

×

 4 (at 4 

)

3 speakers: 95 W 

×

 2 + 250 W 

×

 1 (at 4 

)

Rated output (supply voltage at 14.4 V)

4 speakers:
50 W 

×

 4 (20 Hz – 20 kHz, 0.04% THD, at 4 

)

60 W 

×

 4 (20 Hz – 20 kHz, 0.1% THD, at 2 

)

Frequency response

5 Hz – 100 kHz (     dB)

Harmonic distortion

0.005% or less (at 1 kHz, 4 

, 10 W)

Low-pass filter

80 Hz, –18 dB/oct

High-pass filter

80 Hz, –12 dB/oct

Low Boost

0 – 10 dB (40 Hz)

Power requirements

12 V DC car battery (negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 27 A (4 

, 50 W 

×

 4)

Remote input : 1 mA

Dimensions

Approx. 223 

×

 43.5 

×

 196 mm

(8 

7/8

 

×

 1

3/4

 

×

 7 

3/4

 in.) (w/h/d)

not incl. projecting parts and controls

Mass

Approx. 2.2 kg (4 lb 14 oz) not incl. accessories

Supplied accessories

Mounting screws (4)
High level input cord (1)

Design and specifications are subject to change without
notice.

SPECIFICATIONS

+0

–3

Ver. 1.0  2006. 11

9-887-489-01

2006K04-1

© 2006. 11

Sony Corporation

eVehicle Division

Published by Sony Techno Create Corporation

Summary of Contents for XM4S - XM 4S Amplifier

Page 1: ...95 W 4 at 4 Ω 3 speakers 95 W 2 250 W 1 at 4 Ω Rated output supply voltage at 14 4 V 4 speakers 50 W 4 20 Hz 20 kHz 0 04 THD at 4 Ω 60 W 4 20 Hz 20 kHz 0 1 THD at 2 Ω Frequency response 5 Hz 100 kHz dB Harmonic distortion 0 005 or less at 1 kHz 4 Ω 10 W Low pass filter 80 Hz 18 dB oct High pass filter 80 Hz 12 dB oct Low Boost 0 10 dB 40 Hz Power requirements 12 V DC car battery negative ground Po...

Page 2: ...rdinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time Soldering irons using a temperature regulator should be set to about 350 C Caution The printed pattern copper foil may peel away if the heated tip is applied for too long so be careful Strong viscosity Unleaded solder is more viscous sticky less prone to flow than ordinary solder s...

Page 3: ...Circuit Boards Location 12 3 3 Printed Wiring Boards Main Section 1 2 13 3 4 Printed Wiring Boards Main Section 2 2 14 3 5 Schematic Diagram Main Section 1 2 15 3 6 Schematic Diagram Main Section 2 2 16 3 7 Printed Wiring Boards Filter Section 17 3 8 Schematic Diagram Filter Section 18 4 EXPLODED VIEWS 4 1 Heat Sink Main Section 20 4 2 MAIN Board Section 21 5 ELECTRICAL PARTS LIST 22 XM 4S ...

Page 4: ...na alta eficacia del suministro con una salida de baja impedancia Location and Function of Controls Emplacement et fonction des commandes Ubicación y función de los controles Dimensions Dimensions Dimensiones Unit mm in Unité mm po Unidad mm 215 8 1 2 43 5 1 3 4 135 5 3 8 1 LEVEL adjustment control The input level can be adjusted with this control Turn it in the clockwise direction when the output...

Page 5: ...n la ilustración Before Installation Mount the unit either inside the trunk or under a seat Choose the mounting location carefully so the unit will not interfere with the normal movements of the driver and it will not be exposed to direct sunlight or hot air from the heater Do not install the unit under the floor carpet where the heat dissipation from the unit will be considerably impaired First p...

Page 6: ...t Sony dealer Remplacement du fusible Si le fusible fond vérifiez les connexions de l alimentation et remplacez le fusible Si le fusible fond de nouveau après avoir été remplacé cela peut révéler une défaillance interne de l appareil Dans ce cas consultez votre distributeur Sony le plus proche Avertissement Lorsque vous remplacez le fusible veillez à utiliser un fusible dont la capacité en ampères...

Page 7: ...ior de la unidad como se muestra a continuación HPF 80Hz LPF 80Hz OFF OFF ON ON Front speaker min 2 Ω Haut parleurs avant min 2 Ω Altavoces delanteros mín 2 Ω Rear speaker min 2 Ω Haut parleurs arrière min 2 Ω Altavoces traseros mín 2 Ω Left Gauche Izquierdo Right Droit Derecho Left Gauche Izquierdo Right Droit Derecho R L HPF 80Hz LPF 80Hz OFF OFF ON ON Subwoofer min 4 Ω Caisson de graves min 4 Ω...

Page 8: ...in the numerical order given 2 1 MAIN BOARD SECTION 2 1 MAIN BOARD SECTION Page 8 SET 2 2 FILTER BOARD Page 9 2 3 MAIN BOARD Page 9 1 two screws BTP 3 6 2 two screws BTP 3 6 8 CN801 10P 9 CN804 8P 0 CN813 6P 5 three screws BTP 3 10 6 three screws BTP 3 10 7 three screws BTP 3 10 3 plate bottom 4 PWB insulating sheet qa MAIN board section ...

Page 9: ...BOARD 2 3 MAIN BOARD 2 two screws PTT 2 6 4 3 FILTER board 1 CN811 2P main heat sink 5 two screws PTT 2 6 4 6 7 LED XPLOD board 4 screw PTT 2 6 4 1 three screws P 3 8 2 screw P 3 8 3 screw P 3 8 4 front panel 5 MAIN board ...

Page 10: ...y be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F AUDIO for printed wiring boards Note X parts extracted from the component side Pattern from the side which enables seeing The other layer s patterns are not indicated Note The components identi ...

Page 11: ...TIAL AMP Q303 POWER AMP Q310 DRIVE AMP Q304 DIFFERENTIAL AMP Q302 POWER AMP Q311 DRIVE AMP Q305 MUTE SWITCH Q301 PRE AMP IC802 1 2 3 1 LPF IC804 1 2 DIFFERENTIAL AMP Q403 POWER AMP Q410 DRIVE AMP Q404 DIFFERENTIAL AMP Q402 POWER AMP Q411 DRIVE AMP Q108 DRIVE AMP Q109 DRIVE AMP Q208 DRIVE AMP Q209 DRIVE AMP Q308 DRIVE AMP Q309 DRIVE AMP Q408 DRIVE AMP Q409 DRIVE AMP Q405 MUTE SWITCH Q401 OVERLOAD D...

Page 12: ... 5 Q915 H 5 Semiconductor Location Main Section 1 2 Ref No Location D803 C 4 D804 C 4 D805 F 8 D806 F 8 D807 B 11 D808 E 6 D809 E 6 D901 B 10 D903 F 7 D906 I 7 D907 I 7 D910 F 6 IC902 H 6 LED800 C 2 LED801 C 13 Q104 F 9 Q105 G 9 Q106 F 11 Q107 G 11 Q108 F 9 Q109 F 9 Q110 E 11 Q111 G 11 Q112 E 11 Q204 E 9 Q205 F 9 Q206 D 11 Q207 D 11 Q208 E 9 Q209 E 9 Q210 C 11 Q211 D 11 Q212 C 11 Q304 D 9 Q305 D 9...

Page 13: ...8 R937 R936 R935 Q914 Q915 C919 R915 R914 Q101 R152 Q201 R252 Q301 R352 Q401 R452 Q812 Q811 Q809 Q810 Q802 R807 R808 R809 D801 C302 C202 C102 Q303 Q302 C405 C407 R407 R406 R403 R402 C406 C307 C306 C305 R307 R306 R303 R302 R456 C452 R474 R473 D802 C453 Q403 D904 R453 R156 C152 R153 R174 R173 D101 C153 Q402 Q102 R356 C352 D301 R374 R373 D402 C353 Q202 R256 C252 D202 R274 R273 C253 Q203 Q103 R944 R94...

Page 14: ... R806 R251 R151 R816 R817 R818 R351 R451 D806 R951 Q920 C808 C809 R805 C805 C911 R819 R820 R821 D808 Q919 C818 R934 R404 C416 C417 R405 R305 C316 C317 R304 R204 C216 C217 R205 Q212 R270 R278 R277 Q112 R170 R178 R177 Q312 R370 R378 R377 Q407 R465 R464 R463 R181 R466 R455 R459 R457 R475 R476 R458 Q307 R365 R364 R363 Q207 R265 R264 R263 R166 R155 R157 R175 R176 R158 R366 R355 R357 R375 R376 R358 R266...

Page 15: ... C317 C316 R305 R304 R943 R803 C803 R302 R303 R804 C804 C417 C306 C416 C305 C307 C808 R404 R403 R402 R405 C406 C405 C407 C809 IC802 2 2 IC802 1 2 IC801 1 2 IC801 2 2 R351 R817 R818 R451 R457 R476 R460 R462 R461 C453 R453 C452 R459 R475 R458 D401 R360 R376 R357 R362 R361 C353 R353 C352 R359 R375 R358 R260 R276 R257 R262 R261 C253 R253 C252 R275 R259 R258 D201 R176 R157 R160 R162 R161 C153 R153 C152...

Page 16: ...P23 TP24 TP26 TP27 TP28 TP29 TP32 TP33 TP34 TP44 TP45 TP46 TP47 TP52 TP50 TP51 TP30 TP31 TP59 R805 C805 R807 D802 R809 R920 R921 R922 R923 R926 R924 R925 R927 R929 R930 R928 R931 R932 R933 C915 C916 C912 C817 C818 D807 C825 C824 C823 R810 C811 R812 R811 C812 R813 C917 C901 R901 R902 C902 R903 R911 C918 R942 R919 R918 C909 R917 C911 R934 R916 R915 R914 R940 R941 R937 R936 R939 C921 C903 R935 C919 R...

Page 17: ... R312 R410 R310 R411 R311 C410 C310 C409 C309 R309 C112 C212 R113 R114 R213 R214 R112 R212 C109 R208 R209 C209 C208 R108 C108 R109 R110 CN811 CN811 CN810 C408 VR801 VR802 VR803 C308 C110 C210 C311 C411 SW801 SW802 SW803 CN802 CN803 ILLUMINATION PROTECTOR ILLUMINATION CN812 C211 C111 C413 C313 C415 C315 RED WHT WHT WHT WHT BLK BRN WHT MAIN BOARD CN813 FAN901 DC FAN C RED WHT WHT WHT WHT WHT RED WHT...

Page 18: ...318 R319 R321 C314 R315 C409 R409 R410 C410 C310 R309 R310 C309 IC804 1 2 IC804 2 2 IC806 2 2 IC803 1 2 IC803 2 2 IC805 2 2 IC805 1 2 IC806 1 2 IC807 1 2 IC807 2 2 C109 C108 R111 R110 R211 R210 C208 C209 R213 C414 R419 R421 C418 R415 R413 R313 R113 CN812 CN810 CN809 SW803 FAN901 CN802 1 2 CN802 2 2 SW801 SW801 VR801 VR801 SW802 SW802 VR802 VR802 VR803 VR803 CN803 1 2 C110 C210 LED804 LED803 LED802...

Page 19: ...19 XM 4S IC Block Diagram IC903 TL594INSR MAIN BOARD 2 2 OSC REF 5V ERROR ERROR 0 1V Q1 Q2 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 ...

Page 20: ...PE ADHESIVE 4 2 891 788 01 SCREW ORNAMENTAL 5 2 891 766 01 COVER 6 2 891 792 01 HEAT SINK MAIN 7 A 1216 763 A FILTER BOARD COMPLETE FAN901 1 787 564 11 FAN DC 50 10 1 7 685 545 19 SCREW BTP 3X6 TYPE2 N S 2 7 685 790 09 SCREW PTT 2 6X4 S 3 7 685 547 19 SCREW BTP 3X10 TYPE2 N S 4 7 685 549 19 SCREW BTP 3X14 TYPE2 N S The components identified by mark 0 or dotted line with mark 0 are critical for saf...

Page 21: ... 729 024 77 TRANSISTOR 2SA1908 Y Q310 8 729 024 79 TRANSISTOR 2SC5100 P Q310 8 729 024 80 TRANSISTOR 2SC5100 Y Q311 8 729 024 76 TRANSISTOR 2SA1908 P Q311 8 729 024 77 TRANSISTOR 2SA1908 Y Q410 8 729 024 79 TRANSISTOR 2SC5100 P Q410 8 729 024 80 TRANSISTOR 2SC5100 Y Q411 8 729 024 76 TRANSISTOR 2SA1908 P Q411 8 729 024 77 TRANSISTOR 2SA1908 Y Q910 6 550 341 01 FET FKV550N Q911 6 550 341 01 FET FKV...

Page 22: ...565M D IC806 8 759 710 97 IC NJM4565M D IC807 8 759 710 97 IC NJM4565M D TRANSISTOR Q300 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q400 8 729 120 28 TRANSISTOR 2SC1623 L5L6 RESISTOR R108 1 216 835 11 METAL CHIP 15K 5 1 10W R109 1 218 727 11 METAL CHIP 30K 0 5 1 10W R110 1 216 833 11 METAL CHIP 10K 5 1 10W R111 1 216 833 11 METAL CHIP 10K 5 1 10W R112 1 216 819 11 METAL CHIP 680 5 1 10W R113 1 218 867 1...

Page 23: ... 10 25V C118 1 115 416 11 CERAMIC CHIP 0 001uF 5 25V C119 1 115 416 11 CERAMIC CHIP 0 001uF 5 25V C151 1 124 589 11 ELECT 47uF 20 16V C152 1 162 919 11 CERAMIC CHIP 22PF 5 50V C153 1 162 927 11 CERAMIC CHIP 100PF 5 50V C154 1 126 160 11 ELECT 1uF 20 50V C155 1 137 374 11 MYLAR 0 047uF 5 50V C201 1 162 927 11 CERAMIC CHIP 100PF 5 50V C202 1 162 927 11 CERAMIC CHIP 100PF 5 50V C205 1 162 923 11 CERA...

Page 24: ...127 573 11 CERAMIC CHIP 1uF 10 16V C920 1 126 965 11 ELECT 22uF 20 50V C921 1 100 597 11 CERAMIC CHIP 0 1uF 10 25V C922 1 126 960 11 ELECT 1uF 20 50V C923 1 126 964 11 ELECT 10uF 20 50V CONNECTOR CN801 1 566 765 11 PIN CONNECTOR PC BOARD 10P CN804 1 566 763 11 PIN CONNECTOR PC BOARD 8P CN813 1 566 761 11 PIN CONNECTOR PC BOARD 6P CN901 1 820 733 11 PIN CONNECTOR PC BOARD 8P SENSING POWER ON HIGH L...

Page 25: ... 80 TRANSISTOR 2SC2235 O Y TPE6 Q409 8 729 232 32 TRANSISTOR 2SA965 Q410 8 729 024 79 TRANSISTOR 2SC5100 P Q410 8 729 024 80 TRANSISTOR 2SC5100 Y Q411 8 729 024 76 TRANSISTOR 2SA1908 P Q411 8 729 024 77 TRANSISTOR 2SA1908 Y Q412 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q802 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q803 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q804 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q805 8 7...

Page 26: ...AL CHIP 22K 5 1 10W R303 1 216 837 11 METAL CHIP 22K 5 1 10W R304 1 216 849 11 METAL CHIP 220K 5 1 10W Ref No Part No Description Remark R305 1 216 849 11 METAL CHIP 220K 5 1 10W R306 1 216 835 11 METAL CHIP 15K 5 1 10W R307 1 216 835 11 METAL CHIP 15K 5 1 10W R351 1 216 833 11 METAL CHIP 10K 5 1 10W R352 1 216 841 11 METAL CHIP 47K 5 1 10W R353 1 216 825 11 METAL CHIP 2 2K 5 1 10W R354 1 216 833 ...

Page 27: ...4 1 216 826 11 METAL CHIP 2 7K 5 1 10W R915 1 216 814 11 METAL CHIP 270 5 1 10W R916 1 216 821 11 METAL CHIP 1K 5 1 10W R917 1 216 833 11 METAL CHIP 10K 5 1 10W R918 1 216 833 11 METAL CHIP 10K 5 1 10W R919 1 216 833 11 METAL CHIP 10K 5 1 10W R920 1 216 817 11 METAL CHIP 470 5 1 10W R921 1 216 817 11 METAL CHIP 470 5 1 10W R922 1 216 821 11 METAL CHIP 1K 5 1 10W R923 1 216 821 11 METAL CHIP 1K 5 1...

Page 28: ...UAL INSTRUCTION DUTCH PORTUGUESE AEP UK 2 891 668 41 MANUAL INSTRUCTION ITALIAN POLISH AEP UK 2 891 668 51 MANUAL INSTRUCTION GREEK RUSSIAN AEP UK 2 891 795 11 MANUAL INSTRUCTION ENGLISH FRENCH E IND 2 891 795 21 MANUAL INSTRUCTION SPANISH ARABIC E IND CONNECTIONS 101 X 2159 907 1 SCREW SUB ASSY MOUNTING SCREW 102 1 823 952 11 CORD WITH CONNECTOR HIGH LEVEL INPUT 0 2m 101 102 4 0 2 m φ 4 14 mm ...

Page 29: ...29 XM 4S MEMO ...

Page 30: ...HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 11 New ...

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