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SERVICE MANUAL

AEP Model

UK Model

E Model

XM-ZR602

STEREO POWER AMPLIFIER

Circuit system

OTL (output transformerless) circuit
Pulse power supply

Inputs

RCA pin jacks
High level input connector

Input level adjustment range

0.3 – 6 V (RCA pin jacks),
2.8 – 12 V (High level input)

Outputs

Speaker terminals

Speaker impedance

2 – 8 

 (stereo)

4 – 8 

 (when used as a bridging amplifier)

Maximum outputs

110 W 

×

 2 (at 4 

)

350 W (BTL, at 4 

)

Rated outputs (supply voltage at 14.4 V)

60 W 

×

 2 (20 Hz – 20 kHz, 1% THD, at 4 

)

65 W 

×

 2 (20 Hz – 20 kHz, 0.1% THD, at 2 

)

130 W (BTL) (20 Hz – 20 kHz, 0.1% THD, at 4 

)

Frequency response

5 Hz – 50 kHz (     dB)

Harmonic distortion

0.005% or less (at 1 kHz, 4 

)

Low-pass filter

80 Hz, –18 dB/oct

Power requirements

12 V DC car battery (negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 15 A (at 4 

, 60 W 

×

 2)

Remote input : 1 mA

Dimensions

Approx. 321 

×

 55 

×

 200 mm (w/h/d)

not incl. projecting parts and controls

Mass

Approx. 2.0 kg not incl. accessories

Supplied accessories

Mounting screws (4)
High level input cord (1)
Protection cap (1)

Design and specifications are subject to change without
notice.

SPECIFICATIONS

+0

–3

Ver. 1.1  2007. 08

9-887-769-02

2007H04-1

© 2007. 08

Sony Corporation

eVehicle Division

Published by Sony Techno Create Corporation

Photo: Red Logo

Summary of Contents for XM-ZR602

Page 1: ...130 W BTL 20 Hz 20 kHz 0 1 THD at 4 Ω Frequency response 5 Hz 50 kHz dB Harmonic distortion 0 005 or less at 1 kHz 4 Ω Low pass filter 80 Hz 18 dB oct Power requirements 12 V DC car battery negative ground Power supply voltage 10 5 16 V Current drain at rated output 15 A at 4 Ω 60 W 2 Remote input 1 mA Dimensions Approx 321 55 200 mm w h d not incl projecting parts and controls Mass Approx 2 0 kg ...

Page 2: ... protector is not released and D918 remains red even when the short is removed 4 Verify that the protector is released and D918 illuminates green when the power is turned off and then on again UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead fr...

Page 3: ...ta o al aire caliente de la calefacción la lluvia o la humedad suciedad o polvo Si aparca el automóvil bajo la luz solar directa y se produce un considerable aumento de temperatura en el interior deje que la unidad se enfríe antes de utilizarla Si instala la unidad horizontalmente asegúrese de no cubrir las aletas con la moqueta del suelo etc Si coloca la unidad demasiado cerca del sistema de audi...

Page 4: ...e de alimentación ya que en caso contrario puede generarse ruido por interferencias Esta unidad es un amplificador de alta potencia Por tanto puede no funcionar a pleno rendimiento si se utiliza con los cables de altavoz suministrados con el automóvil Si el automóvil está equipado con un sistema de ordenador para la navegación o para otra finalidad no desconecte el conductor de toma a tierra de la...

Page 5: ...da A o E Subwoofer com ligação às entradas A ou E 2 1 Speaker System with Input Connection B or D Sistema de 1 altavoz con conexión de entrada B o D Sistema de 1 coluna com ligação às entradas B ou D 3 Dual Mode System with a Bridged Subwoofer A or C Sistema de modo dual con altavoz potenciador de graves en puente A o C Sistema de modo duplo com um subwoofer de ligação em ponte a A ou C 4 80Hz OFF...

Page 6: ...68 50 39 Notes When using passive crossover networks in a multi speaker system care must be taken as the speaker system s impedance should not be lower than that of the suitable impedance for this unit When you are installing a 12 decibels octave system in your car the following points must be considered In a 12 decibels octave system where both a choke and capacitor are used in series to form a c...

Page 7: ...ble according to the following sequence Note Follow the disassembly procedure in the numerical order given 2 1 BOTTOM PLATE 2 1 BOTTOM PLATE Page 7 2 2 MAIN BOARD SECTION Page 8 SET 2 3 MAIN BOARD Page 8 3 bottom plate 2 three screws BTP 3 6 1 three screws BTP 3 6 ...

Page 8: ... 2 2 MAIN BOARD SECTION 2 3 MAIN BOARD 1 three screws P 3 8 2 three screws P 3 8 3 three screws P 3 8 4 MAIN board section main heat sink 1 two screws P 3 8 2 screw P 3 8 3 screw P 3 8 4 front panel 5 MAIN board ...

Page 9: ...OVERLOAD PROTECT Q307 308 15 16 1 2 14 12 B SWITCH Q902 OVER VOLTAGE DETECT Q901 DC DET IC902 REF REG TEMP DET TH901 903 THERMAL DET Q912 913 CN903 2 2 F901 RECT D303 RECT D304 15V 30V SWITCHING DRIVER Q910 SWITCHING DRIVER Q911 DRIVER Q909 PROTECTOR DETECT Q905 906 DRIVER Q908 8 10 3 11 D918 POWER PROTECTOR DC DC CONVERTER TRANSFORMER T901 DC DC CONVERTER IC901 D902 D903 Signal path AUDIO CN903 1...

Page 10: ...s otherwise noted p pF 50 WV or less are not indicated except for electrolytics and tantalums All resistors are in Ω and 1 4 W or less unless otherwise specified A B Line B B Line Power voltage is dc 14 4V and fed with regulated dc power supply from 12V and REM terminals Voltage is dc with respect to ground under no signal condition Voltages are taken with a VOM Input impedance 10 MΩ Voltage varia...

Page 11: ...P56 TP57 TP52 TP65 TP64 TP66 TP63 TP62 TP6 TP5 TP8 TP9 TP10 TP11 TP12 TP1 TP2 TP4 TP3 TP7 TP67 TP31 R319 TP35 TP34 TP37 TP24 TP15 TP17 TP19 TP18 TP20 TP21 TP22 TP23 TP14 TP13 TP16 JR2 C901 L301 C915 R232 C914 C306 C307 Q210 Q211 Q902 C905 C907 C115 C215 C317 Q111 Q110 R132 IC902 C917 C305 C312 C313 D918 Q106 C214 C114 Q206 C211 C111 C209 JW19 JW17 JW18 C109 C206 JW53 JW9 JW10 JW11 VR301 SW301 JW16...

Page 12: ...5 R315 R316 R320 C311 C310 C316 C107 C108 C208 C207 R113 R114 R115 R215 R214 R303 C210 R213 C110 R309 R216 R217 R220 R237 R219 R223 R225 C213 R224 R231 R229 R230 C215 R234 R235 R135 C115 R134 R117 R116 R222 R238 R221 R218 D201 C212 C111 D101 R118 R121 R138 R122 C112 R120 R137 R119 D102 R123 R124 C113 R125 R128 R131 R129 R130 CNJ901 IC301 1 2 IC301 2 2 IC302 1 2 IC302 2 2 SW301 SW301 VR301 VR301 Q1...

Page 13: ...13 XM ZR602 IC Block Diagram IC901 TL594INSR OSC REF 5V ERROR ERROR 0 1V Q1 Q2 16 15 14 13 12 11 10 9 1 2 3 4 5 6 7 8 NON INV VREF VCC C2 E1 E2 OUT IN IN COMPEN CT RT C1 GND TIME ...

Page 14: ...Color Accessories are given in the last of this parts list Ref No Part No Description Remark 4 1 MAIN HEAT SINK SECTION R Ref No Part No Description Remark R 1 3 210 474 01 PLATE TOP CONCAVE LOGO 1 3 213 519 01 PLATE TOP RED LOGO 2 2 894 279 11 SCREW P 3X8 0F901 1 532 947 11 FUSE BLADE TYPE AUTO FUSE 30A 1 7 685 549 19 SCREW BTP 3X14 TYPE2 N S 2 7 685 645 19 SCREW BTP 3X6 TYPE2 N S F901 not suppli...

Page 15: ...RANSISTOR 2SC5100 P Q110 8 729 024 80 TRANSISTOR 2SC5100 Y Q111 8 729 024 76 TRANSISTOR 2SA1908 P Q111 8 729 024 77 TRANSISTOR 2SA1908 Y Q210 8 729 024 79 TRANSISTOR 2SC5100 P Q210 8 729 024 80 TRANSISTOR 2SC5100 Y Q211 8 729 024 76 TRANSISTOR 2SA1908 P Q211 8 729 024 77 TRANSISTOR 2SA1908 Y Q910 6 550 341 01 FET FKV550N Q911 6 550 341 01 FET FKV550N 51 52 52 52 52 52 52 53 54 55 55 55 54 55 not s...

Page 16: ...47 11 ELECT 47uF 20 35V C212 1 162 923 11 CERAMIC CHIP 47PF 5 50V C213 1 162 919 11 CERAMIC CHIP 22PF 5 50V C214 1 126 960 11 ELECT 1uF 20 50V C215 1 136 161 00 FILM 0 047uF 5 50V C216 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C217 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C301 1 127 715 11 CERAMIC CHIP 0 22uF 10 16V C302 1 126 934 11 ELECT 220uF 20 16V C303 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C304 1...

Page 17: ...100 P Q210 8 729 024 80 TRANSISTOR 2SC5100 Y Q211 8 729 024 76 TRANSISTOR 2SA1908 P Q211 8 729 024 77 TRANSISTOR 2SA1908 Y Q212 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q301 8 729 027 23 TRANSISTOR DTA114EKA T146 Q302 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q303 8 729 036 89 TRANSISTOR KTC3198GR AT Q304 8 729 036 89 TRANSISTOR KTC3198GR AT Q305 8 729 037 03 TRANSISTOR KTA1266GR AT Q306 8 729 037 03 TRANS...

Page 18: ...871 11 METAL CHIP 10K 0 5 1 10W R301 1 216 198 11 RES CHIP 1K 5 1 8W R302 1 216 206 00 RES CHIP 2 2K 5 1 8W R303 1 220 397 11 METAL CHIP 4 7M 5 1 10W R304 1 216 845 11 METAL CHIP 100K 5 1 10W R305 1 216 844 11 METAL CHIP 82K 5 1 10W Ref No Part No Description Remark R306 1 216 222 00 RES CHIP 10K 5 1 8W R307 1 216 210 00 RES CHIP 3 3K 5 1 8W R308 1 216 210 00 RES CHIP 3 3K 5 1 8W R309 1 220 397 11...

Page 19: ... 215 703 21 MANUAL INSTRUCTION FRENCH GERMAN ITALIAN AEP UK 3 215 703 31 MANUAL INSTRUCTION DUTCH SWEDISH POLISH AEP UK 3 215 703 41 MANUAL INSTRUCTION GREEK RUSSIAN UKRAINIAN AEP UK 3 215 703 51 MANUAL INSTRUCTION SIMPLIFIED CHINESE TRADITIONAL CHINESE ARABIC E CONCAVE LOGO PARTS FOR INSTALLATION AND CONNECTIONS 101 X 2108 372 1 SCREW SUB ASSY MOUNTING SCREW 102 1 690 779 31 CORD WITH CONNECTOR H...

Page 20: ... allows you to jump to the revised page Also clicking the version at the top of the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2007 07 New 1 1 2007 08 Correction of PROTECTOR OPERATION CHECK ENG 07006 ...

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