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SERVICE MANUAL

US Model

Canadian Model

AEP Model

UK Model

E Model

XM-604M

STEREO POWER AMPLIFIER

Circuit system

OTL (output transformerless) circuit
Pulse power supply

Inputs

RCA pin jacks
High level input connector

Input level adjustment range

0.3 – 6 V (RCA pin jacks),
2.8 – 12 V (High level input)

Outputs

Speaker terminals

Speaker impedance

2 – 8 

 (stereo)

4 – 8 

 (when used as a bridging amplifier)

Maximum output

4 speakers: 110 W 

×

 4 (at 4 

)

3 speakers: 150 W 

×

 2 (at 2 

)

 + 300 W 

×

 1 (BTL, at 4 

)

Rated output (supply voltage at 14.4 V)

4 speakers:
60 W 

×

 4 (20 Hz – 20 kHz, 1% THD+N, at 4 

)

70 W 

×

 4 (20 Hz – 20 kHz, 1% THD+N, at 2 

)

Frequency response

5 Hz – 50 kHz (     dB)

Harmonic distortion

0.005% or less (at 1 kHz, 4 

)

Low-pass filter

80 Hz, –18 dB/oct

High-pass filter

80 Hz, –12 dB/oct

Power requirements

12 V DC marine battery (negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 33 A (4 

, 60 W 

×

 4)

Remote input : 1 mA

Dimensions

Approx. 401 

×

 55 

×

 264 mm

(15 

7/8

 

×

 2 

1/4

 

×

 10 

1/2

 in) (w/h/d)

not incl. projecting parts and controls

Mass

Approx. 3.2 kg (7 lb 1 oz) not incl. accessories

Supplied accessories

Mounting screws (4)
High level input cord (1)
Protection cap (1)

Design and specifications are subject to change without
notice.

SPECIFICATIONS

+0

–3

Ver. 1.0  2006. 10

9-887-453-01

2006J04-1

© 2006. 10

Sony Corporation

eVehicle Division

Published by Sony Techno Create Corporation

AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
55 watts per channel minimum continuous average power into
4 ohms, both channels driven from 20 Hz to 20 kHz with no more
than 0.04% total harmonic distortion per Car Audio Ad Hoc Committee
standards.

Summary of Contents for XM-604M - Amplifier

Page 1: ...8 dB oct High pass filter 80 Hz 12 dB oct Power requirements 12 V DC marine battery negative ground Power supply voltage 10 5 16 V Current drain at rated output 33 A 4 Ω 60 W 4 Remote input 1 mA Dimensions Approx 401 55 264 mm 15 7 8 2 1 4 10 1 2 in w h d not incl projecting parts and controls Mass Approx 3 2 kg 7 lb 1 oz not incl accessories Supplied accessories Mounting screws 4 High level input...

Page 2: ...urned off and then on again UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come printed with the lead free mark due to their particular size LEAD FREE MARK Unleaded solder has the following characteristics Unleaded solder melts at a temperature about 40 C higher than o...

Page 3: ...hen the unit is overheated when a DC current is generated when the speaker terminals are short circuited The color of the POWER PROTECTOR indicator will change from green to red and the unit will shut down If this happens turn off the connected equipment take out the cassette tape or disc and determine the cause of the malfunction If the amplifier has overheated wait until the unit cools down befo...

Page 4: ...t GND de cet appareil sont de calibre supérieur à 10 AWG 10 ou d une section supérieure à 5 mm 2 7 32 po2 Notes on the power supply Connect the 12 V power supply wire only after all the other wires have been connected Be sure to connect the ground wire of the unit securely to a metal point of the boat A loose connection may cause a malfunction of the amplifier Be sure to connect the remote control...

Page 5: ...ination of both the REAR L and R INPUT jacks or the REAR high level input connector signals Remarques Dans ce système le volume du caisson de graves est contrôlé par la commande de balance avant arrière du lecteur audio marin Dans ce système les signaux émis vers le caisson de graves sont constitués des signaux des prises REAR L et R INPUT ou des signaux du connecteur d entrée de haut niveau REAR ...

Page 6: ...le according to the following sequence Note Follow the disassembly procedure in the numerical order given 2 1 BOTTOM PLATE 2 1 BOTTOM PLATE Page 6 2 2 MAIN BOARD SECTION Page 7 SET 2 3 FRONT PANEL Page 7 1 three screws BTP 3 6 3 bottom plate 2 four screws BTP 3 6 ...

Page 7: ...BOARD SECTION 2 3 FRONT PANEL 1 three screws P 3 8 2 three screws P 3 8 3 three screws P 3 8 4 screw BTP 3 6 5 MAIN board section heat sink main 1 three screws P 3 8 2 screw P 3 8 3 screw P 3 8 4 front panel 5 MAIN board ...

Page 8: ...ept for electrolytics and tantalums All resistors are in Ω and 1 4 W or less unless otherwise specified A B Line B B Line Power voltage is dc 14 4V and fed with regulated dc power supply from 12V and REM terminals Voltage is dc with respect to ground under no signal condition Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Wa...

Page 9: ...WER ON OFF Q906 DC DET IC902 30V 15V 30V 15V D804 RECT D803 RECT FRONT REAR HIGH LEVEL INPUT SENSING POWER ON F902 25A PRE AMP IC802 1 2 1 LPF IC804 1 2 GAIN CONTROL AMP IC806 1 2 DIFFERENTIAL AMP Q303 POWER AMP Q310 DRIVE AMP Q304 DIFFERENTIAL AMP Q302 POWER AMP Q311 DRIVE AMP Q305 MUTE SWITCH Q301 PRE AMP IC802 2 2 3 7 LPF IC804 2 2 DIFFERENTIAL AMP Q403 POWER AMP Q410 DRIVE AMP Q404 DIFFERENTIA...

Page 10: ...07 JC708 JC709 JC710 JC711 JC712 JC713 Q906 C919 R935 R916 TP30 TP901 R919 C909 F902 F901 R472 R942 TP6 Q907 JC705 R917 R918 D904 TP4 TP5 TP9 TP1 TP2 TP3 R934 C911 JC730 R366 C309 C409 C302 R301 D101 D102 D202 D302 D301 D402 D401 D201 C351 C810 JW97 JW96 JW95 CNJ101 JW101 JW102 JW103 JW106 JW105 C815 C408 JW86 JW85 C355 C455 JW38 JW37 JW36 JW35 JW84 JW83 VR802 C411 JW34 CN904 JW33 JW32 JW31 JW4 JW...

Page 11: ... R408 R407 R406 R163 R177 R263 R363 R463 R277 R477 R377 R108 CNJ101 CNJ101 IC801 1 2 IC801 2 2 IC803 2 2 IC803 1 2 IC805 1 2 IC805 2 2 S801 R113 R213 R252 R152 JC727 JC732 JC726 TP10 JC722 JC721 D906 D907 IC802 1 2 C309 IC804 1 2 IC806 1 2 IC806 2 2 IC804 2 2 IC802 2 2 JC716 S802 R313 JC719 JC724 JC720 JC715 R352 R452 JC717 JC723 JC718 R413 C310 C410 C409 TP15 TP14 TP13 TP12 TP09 TP08 TP07 TP06 C4...

Page 12: ... R814 R815 C824 C825 C826 C827 C811 C813 C814 C915 C916 R932 R933 R914 C918 L901 R940 C908 C902 C812 R813 R812 R807 C810 T901 TH903 TH902 TH901 L801 IC902 R941 R909 Q812 Q811 Q809 Q810 Q802 D801 JC725 JC701 R926 R927 Q908 Q909 Q910 Q912 Q911 Q913 Q807 Q808 D805 D806 D803 D804 JC714 TP26 TP27 TP22 TP23 TP24 TP25 TP29 TP28 JC710 JC712 JC708 JC707 JC709 JC704 JC703 JC702 JC713 JC711 JC705 TP05 TP01 T...

Page 13: ...CTION R Ref No Part No Description Remark R 1 2 695 958 11 PLATE TOP ORNAMENTAL 2 2 695 959 11 PLATE SIDE ORNAMENTAL 3 2 894 279 01 SCREW P 3X8 4 2 894 280 01 SCREW BTP 3X6 0F901 1 576 256 11 FUSE BLADE TYPE AUTO FUSE 25A 0F902 1 576 256 11 FUSE BLADE TYPE AUTO FUSE 25A 1 7 685 146 19 SCREW P 3X8 TYPE2 NON SLIT 2 7 685 545 19 SCREW BTP 3X6 TYPE2 N S F901 F902 not supplied not supplied 2 1 1 1 2 1 ...

Page 14: ... 729 024 76 TRANSISTOR 2SA1908 P Q211 8 729 024 77 TRANSISTOR 2SA1908 Y Q310 8 729 024 79 TRANSISTOR 2SC5100 P Q310 8 729 024 80 TRANSISTOR 2SC5100 Y Q311 8 729 024 76 TRANSISTOR 2SA1908 P Q311 8 729 024 77 TRANSISTOR 2SA1908 Y Q410 8 729 024 79 TRANSISTOR 2SC5100 P Q410 8 729 024 80 TRANSISTOR 2SC5100 Y Q411 8 729 024 76 TRANSISTOR 2SA1908 P Q411 8 729 024 77 TRANSISTOR 2SA1908 Y Q910 6 550 341 0...

Page 15: ...00 FILM 0 047uF 5 50V C301 1 162 927 11 CERAMIC CHIP 100PF 5 50V C302 1 162 927 11 CERAMIC CHIP 100PF 5 50V C305 1 162 923 11 CERAMIC CHIP 47PF 5 50V C306 1 162 927 11 CERAMIC CHIP 100PF 5 50V C307 1 162 927 11 CERAMIC CHIP 100PF 5 50V C308 1 126 960 11 ELECT 1uF 20 50V C309 1 107 823 11 CERAMIC CHIP 0 47uF 10 16V C310 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C311 1 126 933 11 ELECT 100uF 20 16V C31...

Page 16: ...IODE 1SS355TE 17 D401 8 719 988 61 DIODE 1SS355TE 17 D402 8 719 988 61 DIODE 1SS355TE 17 D801 8 719 978 33 DIODE DTZ TT11 6 8B D802 8 719 914 43 DIODE DAN202K D803 8 719 079 00 DIODE FCH10A15 D804 8 719 079 01 DIODE FRH10A15 D805 8 719 083 63 DIODE UDZSTE 1713B D806 8 719 083 83 DIODE UDZS TE17 15B D807 8 719 914 43 DIODE DAN202K D901 8 719 914 43 DIODE DAN202K D902 8 719 914 43 DIODE DAN202K D904...

Page 17: ...SISTOR 2SC2235 O Y TPE6 Q409 8 729 232 32 TRANSISTOR 2SA965 Q410 8 729 024 79 TRANSISTOR 2SC5100 P Q410 8 729 024 80 TRANSISTOR 2SC5100 Y Q411 8 729 024 76 TRANSISTOR 2SA1908 P Q411 8 729 024 77 TRANSISTOR 2SA1908 Y Q412 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q802 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q803 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q804 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q805 8 729 120 2...

Page 18: ...220K 5 1 10W R306 1 218 875 11 METAL CHIP 15K 0 5 1 10W R307 1 218 875 11 METAL CHIP 15K 0 5 1 10W Ref No Part No Description Remark R308 1 218 853 11 METAL CHIP 1 8K 0 5 1 10W R309 1 218 871 11 METAL CHIP 10K 0 5 1 10W R310 1 218 871 11 METAL CHIP 10K 0 5 1 10W R311 1 218 853 11 METAL CHIP 1 8K 0 5 1 10W R312 1 218 843 11 METAL CHIP 680 0 5 1 10W R313 1 218 867 11 METAL CHIP 6 8K 0 5 1 10W R351 1...

Page 19: ...W R915 1 216 814 11 METAL CHIP 270 5 1 10W R916 1 218 847 11 METAL CHIP 1K 0 5 1 10W R917 1 218 871 11 METAL CHIP 10K 0 5 1 10W R918 1 218 871 11 METAL CHIP 10K 0 5 1 10W R919 1 216 222 00 RES CHIP 10K 5 1 8W R920 1 216 190 00 RES CHIP 470 5 1 8W R921 1 216 190 00 RES CHIP 470 5 1 8W R922 1 218 847 11 METAL CHIP 1K 0 5 1 10W R923 1 218 847 11 METAL CHIP 1K 0 5 1 10W R924 1 218 847 11 METAL CHIP 1K...

Page 20: ... HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 10 New ...

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