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SERVICE MANUAL

US Model

XM-2002GTW

STEREO POWER AMPLIFIER

Other Specifications

Circuit system

OTL (output transformerless) circuit
Pulse power supply

Inputs

RCA pin jacks
High level input connector

Outputs

Speaker terminals
Through out pin jacks

Suitable speaker impedance

2 – 8 

 (stereo)

4 – 8 

 (when used as a bridging amplifier)

Maximum outputs

400 W 

×

 2 (at 4 

)

600 W 

×

 2 (at 2 

)

1,200 W (monaural) at 4 

Rated outputs (supply voltage at 14.4 V)

200 W 

×

 2 (20 Hz – 20 kHz, 0.1% THD,

at 4 

)

250 W 

×

 2 (20 Hz – 20 kHz, 0.15% THD,

at 2 

)

500 W (monaural) (20 Hz – 20 kHz, 0.15% THD,
at 4 

)

Frequency response

5 Hz – 50 kHz (     dB)

Input level adjustment range

0.3 – 6.0 V (RCA pin jacks)
1.2 – 12.0 V (High level input)

Low-pass filter

50 – 300 Hz, –12 dB/oct

Low boost

0 – 10 dB (40 Hz)

Power requirements

12 V DC car battery
(negative ground)

Power supply voltage

10.5 – 16 V

Current drain

at rated output : 48 A (at 4 

)

Remote input : 1 mA

Dimensions

Approx. 402 

×

 55 

×

 275 mm

(15 

7/8

 

×

 2 

1/4

 

×

 10 

7/8

 in.)

(w/h/d) not incl. projecting parts and controls

Mass

Approx. 5.15 kg (11 lb. 6 oz.) not incl. accessories

Supplied accessories

Mounting screws (4)
High level input cord (1)

Design and specifications are subject to change without
notice.

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
200 watts per channel minimum continuous average power into
4 ohms, both channels driven from 20 Hz to 20 kHz with no more
than 0.1% total harmonic distortion per Car Audio Ad Hoc
Committee standards.

+0

–3

Ver. 1.0  2006. 11

9-887-478-01

2006K04-1

© 2006. 11

Sony Corporation

eVehicle Division

Published by Sony Techno Create Corporation

Summary of Contents for XM-2002GTW - Stereo Amplifier

Page 1: ...r 50 300 Hz 12 dB oct Low boost 0 10 dB 40 Hz Power requirements 12 V DC car battery negative ground Power supply voltage 10 5 16 V Current drain at rated output 48 A at 4 Ω Remote input 1 mA Dimensions Approx 402 55 275 mm 15 7 8 2 1 4 10 7 8 in w h d not incl projecting parts and controls Mass Approx 5 15 kg 11 lb 6 oz not incl accessories Supplied accessories Mounting screws 4 High level input ...

Page 2: ...ken the service kit should be ordered Service kit part No Q108 110 112 X 3383 027 1 Q208 210 212 Q109 111 113 X 3383 028 1 Q209 211 213 Confirming the Operation Please confirm the car audio unit works even if REM OUT is not connected when you connect this set with the car audio unit by the HIGH LEVEL input z UNLEADED SOLDER Boards requiring use of unleaded solder are printed with the lead free mar...

Page 3: ...40 100 1k 10 0 10 20 30 40 50 60 70 80 10 100 1k 50Hz 170Hz 300Hz LEVEL LPF Normal AMP Power Lch LEVEL Inverted AMP Power Rch BTL Lch Rch BTL LOW BOOST LOW BOOST Hz Hz Características Salida máxima de potencia de 400 W por canal a 4 Ω Esta unidad puede utilizarse como amplificador en puente con una salida máxima de 1 200 W Es posible realizar una conexión directa con la salida de altavoz de un sis...

Page 4: ... battery wires connected to the vehicle ground to chassis 2 are of a wire gauge at least equal to that of the main power wire connected from the battery to the amplifier Make sure that the wires to be connected to the 12 V and GND terminals of this unit are at least 4 Gauge AWG 4 or have a sectional area of more than 22 0 mm2 7 8 in2 For details on the settings of switches and controls refer to Lo...

Page 5: ...es For details on the settings of switches and controls refer to Location and Function of Controls Note If you wish to use a subwoofer as a monaural speaker connect the speaker as illustrated above The output signals to the subwoofer will be the combination of both the right and left output signals Left speaker Altavoz izquierdo Right speaker Altavoz derecho Subwoofer min 4 Ω Altavoz potenciador d...

Page 6: ...yas negras Black striped cord Cable con rayas negras Black striped cord Cable con rayas negras High Level Input Connection 2 Speaker System Conexión de entrada de nivel alto sistema de 2 altavoces Left speaker min 2 Ω Altavoz izquierdo mín 2 Ω Right speaker min 2 Ω Altavoz derecho mín 2 Ω Gray Gris White Blanco Black striped cord Cable con rayas negras Car audio unit Sistema de audio para automóvi...

Page 7: ...l order given 2 1 COVER ASSY Note This set can be disassemble according to the following sequence 2 1 COVER ASSY Page 7 2 2 TOP PLATE SECTION Page 8 2 5 LED ILLUM BOARD LED PROT BOARD Page 9 SET 2 4 FRONT PANEL Page 9 2 3 AMPLIFIER BOARD SECTION Page 8 2 cover assy 1 two screws ornamental ...

Page 8: ... screw BVST 3 6 5 CN810 2 four screws BTP 3 8 3 three screws BTP 3 8 6 top plate section 4 3 three screws BTP 3 8 4 two screws BTP 3 8 5 three screws BTP 3 8 1 heat transfer sheet 2 heat transfer sheet 6 three screws BTP 3 8 7 AMPLIFIER board section main heat sink ...

Page 9: ... 4 FRONT PANEL 1 three screws P 3 8 2 two screws P 3 8 3 front panel AMPLIFIER board 1 screw BTP 2 6 5 3 screw BTP 2 6 5 2 LED ILLUM board 4 LED PROT board top cover ornamental ring 2 5 LED ILLUM BOARD LED PROT BOARD ...

Page 10: ...nent side to minimize the bias current 2 The input signal is to be no signal 3 Apply the voltage to the B and REM terminals from the stabi lized power supply and gradually increase it up to 12 0 V while checking for any unusual current 4 Adjust each of RV103 L CH and RV203 R CH so that the power current of the stabilized power supply is increased in steps of 700 mA total of 1 4 A 5 After adjustmen...

Page 11: ...DIO for printed wiring boards Note X parts extracted from the component side Pattern from the side which enables seeing Waveform 1 IC901 5 1 V DIV 5 µsec DIV 3 Vp p 15 µsec Ref No Location Semiconductor Location D104 F 12 D106 E 11 D107 E 10 D108 E 11 D109 E 10 D204 B 9 D206 C 9 D207 C 9 D208 D 9 D209 C 9 D701 F 9 D702 F 9 D703 F 9 D801 D 9 D802 D 9 D803 F 9 D820 F 6 D822 E 10 D827 B 13 D832 B 13 ...

Page 12: ...210 Q212 R250 R249 R251 Q905 C916 Q901 C909 R141 Q207 IC902 C907 C911 R252 C228 C932 C933 C937 C936 C935 C934 L907 IC903 R142 L902 C123 Q205 Q206 C805 C223 C802 L908 L906 RV203 Q106 Q105 L905 RV102 RV102 C101 C109 C209 C211 C202 C201 2 1 2 1 C131 C102 C111 S801 S801 C912 RV101 RV101 L904 CN803 1 869 133 1 869 135 1 869 134 CN803 R241 R242 Q113 Q111 Q109 Q108 Q110 Q112 Q107 R150 R151 C217 C117 C112...

Page 13: ...1 R810 CN810 C804 R812 R818 R903 C908 R902 R901 IC901 R938 R939 R941 R942 R940 R310 R309 C305 C304 R308 R307 R306 R305 C302 R302 RV301 C303 R110 R111 C112 C111 R909 R913 R906 C911 C912 C913 R910 S801 C301 R304 R303 R301 R820 R821 R844 R905 C907 R904 C909 Q901 D902 CNJ801 CN803 IC302 1 2 IC302 2 2 RV301 S801 RV101 CN801 C902 CNJ801 TH801 R834 Q920 Q805 Q902 D832 D827 D822 D820 IC902 D901 D915 IC903...

Page 14: ... R261 R260 R248 R246 R244 Q207 Q213 Q211 Q209 C904 C906 C905 C903 R860 R936 C936 R937 C937 C935 C934 C940 C941 R252 C228 R253 R153 C128 R141 C123 Q103 Q203 Q104 Q204 R255 R148 R146 R147 R145 R143 R800 Q107 R239 C117 C701 C927 C928 D913 D914 C901 RV102 R221 R149 R249 T901 R238 R138 R140 R139 R161 R924 R927 C916 R251 R250 R151 R150 C232 C226 C132 C126 R152 Q102 Q105 Q106 D108 D106 D107 D109 D208 D20...

Page 15: ...R R 5 1 HEAT SINK MAIN SECTION 1 2 661 790 01 SCREW ORNAMENTAL 2 2 580 628 01 SCREW BVST 3X6 3 2 661 785 01 RING ORNAMENTAL 4 2 661 786 01 PLATE ORNAMENTAL 5 2 661 784 21 PLATE TOP 6 X 2109 123 2 ASSY COVER 0F901 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 0F902 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 1 7 685 132 19 SCREW BTP 2 6X5 TYPE2 N S 2 7 685 546 19 SCREW BTP 3X8 TYPE2 N S The components ...

Page 16: ...P IRF9540 set of 3 Q112 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q113 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q208 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q209 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q210 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q211 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 Q212 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 Q213 X 3383 028 1 FET PAIR A...

Page 17: ...V C204 1 162 919 11 CERAMIC CHIP 22PF 5 50V C205 1 163 251 11 CERAMIC CHIP 100PF 5 50V C206 1 163 251 11 CERAMIC CHIP 100PF 5 50V C207 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C208 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C209 1 126 796 11 ELECT 22uF 20 50V C210 1 162 927 11 CERAMIC CHIP 100PF 5 50V C211 1 126 794 11 ELECT 4 7uF 20 50V C212 1 126 794 11 ELECT 4 7uF 20 50V C216 1 162 927 11 CERAMIC CHI...

Page 18: ... DIODE 1SS355TE 17 D802 8 719 988 61 DIODE 1SS355TE 17 D803 8 719 988 61 DIODE 1SS355TE 17 D820 8 719 988 61 DIODE 1SS355TE 17 D822 8 719 988 61 DIODE 1SS355TE 17 D827 8 719 988 61 DIODE 1SS355TE 17 D832 8 719 988 61 DIODE 1SS355TE 17 D901 8 719 978 33 DIODE DTZ TT11 6 8B D902 8 719 065 46 DIODE 02DZ16 Z TPH3 D905 8 719 079 00 DIODE FCH10A15 D906 8 719 079 01 DIODE FRH10A15 D909 8 719 054 55 DIODE...

Page 19: ...1 METAL CHIP 220 5 1 10W R110 1 216 845 11 METAL CHIP 100K 5 1 10W R111 1 216 845 11 METAL CHIP 100K 5 1 10W R120 1 218 875 11 METAL CHIP 15K 0 5 1 10W R121 1 216 843 11 METAL CHIP 68K 5 1 10W R123 1 216 827 11 METAL CHIP 3 3K 5 1 10W R124 1 218 843 11 METAL CHIP 680 0 5 1 10W R125 1 216 837 11 METAL CHIP 22K 5 1 10W R126 1 216 829 11 METAL CHIP 4 7K 5 1 10W R129 1 216 841 11 METAL CHIP 47K 5 1 10...

Page 20: ...812 1 216 833 11 METAL CHIP 10K 5 1 10W R818 1 216 845 11 METAL CHIP 100K 5 1 10W R820 1 216 817 11 METAL CHIP 470 5 1 10W R821 1 216 827 11 METAL CHIP 3 3K 5 1 10W R823 1 218 857 11 METAL CHIP 2 7K 0 5 1 10W R828 1 218 857 11 METAL CHIP 2 7K 0 5 1 10W R833 1 218 867 11 METAL CHIP 6 8K 0 5 1 10W R834 1 216 841 11 METAL CHIP 47K 5 1 10W R844 1 216 833 11 METAL CHIP 10K 5 1 10W R860 1 249 421 11 CAR...

Page 21: ...CARBON 1K 5 1 4W LED PROT BOARD DIODE D850 6 501 444 01 LED SELU2610C STP6 ILLUMINATION D851 6 501 444 01 LED SELU2610C STP6 ILLUMINATION D854 8 719 045 55 LED SEC1201C PROTECTOR RESISTOR R851 1 249 417 11 CARBON 1K 5 1 4W R857 1 249 419 11 CARBON 1 5K 5 1 4W ACCESSORIES 2 319 873 11 MANUAL INSTRUCTION ENGLISH SPANISH PARTS FOR INSTALLATION AND CONNECTIONS 101 X 2108 372 1 SUB SCREW ASSY MOUNTING ...

Page 22: ...ON HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 11 New ...

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