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SERVICE MANUAL

AV CENTER

SPECIFICATIONS

XAV-C1

Ver. 1.0  2006.10

– Continued on next page –

9-887-461-01

2006J05-1
© 2006.10

Sony Corporation

eVehicle Division
Published by Sony Techno Create Corporation

US Model

Canadian Model

AEP Model

E Model

Australian Model

Chinese Model

US and Canadian models include the
connection box (XA-123).

Model Name Using Similar Mechanism

NEW

DVD

DVD Mechanism Type

MDAU51

Section

Optical Pick-up Name

HPD-60

OPEN/CLOSE

Model Name Using Similar Mechanism

NEW

Section

Open/Close Mechanism Type

DB-M03

Copyrights

This product incorporates copyright
protection technology that is protected by
method claims of certain U.S. patents, other
intellectual property rights owned by
Macrovision Corporation, and other rights
owners. Use of this copyright protection
technology must be authorized by
Macrovision Corporation, and is intended for
home and other limited viewing uses only
unless otherwise authorized by Macrovision
Corporation. Reverse engineering or
disassembly is prohibited.

Manufactured under license from Dolby
Laboratories.
“Dolby”, “Pro Logic”, and the double-D
symbol are trademarks of Dolby
Laboratories.

“DTS” and “DTS 2.0 + Digital Out” are
trademarks of Digital Theater Systems, Inc.

AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC DISTORTION
22 watts per channel minimum continuous average power into 4 ohms, 4 channels driven 
from 20 Hz to 20 kHz with no more than 5 % total harmonic distortion.

CEA2006 Standard
Power Output: 17 Watts RMS 

×

 4 at 

4 Ohms < 1% THD+N 
SN Ratio: 82 dBA 
(reference: 1 Watt into 4 Ohms)

System

Laser

Semiconductor laser

Signal format  system

NTSC (US, CND)
PAL (AEP, RU, E, AUS, CH)

Monitor section

Display type

Wide LCD color monitor

Size

7 in.

System

TFT active matrix

Number of pixel

336,960 pixels

DVD/CD Player section

Signal-to-noise ratio

100 dB

Frequency response

10 

 20,000 Hz

Wow and flutter

Below measurable limit

Harmonic distortion (DVD)

0.01%

Tuner section

FM
Tuning range

87.5 - 108MHz (AEP, RU, E, AUS, CH)
87.5 - 107.9 MHz (US, CND)

Intermediate  frequency

10.7 MHz/550 kHz

Usable sensitivity

9 dBf

Frequency response

30 - 15,000 Hz

Selectivity

75 dB (400 kHz)

S/N ratio

64 dB (stereo)
69 dB (mono)

Harmonic distortion at 1 kHz

0.5% (stereo)
0.4% (mono)

Separation

35 dB at 1 kHz

US and foreign patents licensed from Dolby
Laboratories.

Summary of Contents for XAV-C1

Page 1: ...rom Dolby Laboratories Dolby Pro Logic and the double D symbol are trademarks of Dolby Laboratories DTS and DTS 2 0 Digital Out are trademarks of Digital Theater Systems Inc AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION 22 watts per channel minimum continuous average power into 4 ohms 4 channels driven from 20 Hz to 20 kHz with no more than 5 total harmonic distortion CEA20...

Page 2: ... LES SUPPLÉMENTS PUBLIÉS PAR SONY SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY Abbreviation AUS Australian model CH Chinese model CND Canadian mode...

Page 3: ...nical Complete Assy DB M03 17 3 11 LCD Board 18 3 12 LCD 18 3 13 DVD ROM Mechanism Deck MDAU51 19 3 14 MAIN Board 19 3 15 SERVO Board 20 3 16 Clamp Chassis Assy Disc Assy Plate 20 3 17 DVD Chassis Assy 21 4 ELECTRICAL ADJUSTMENTS 22 5 EXPLODED VIEWS 5 1 Front Panel Section 24 5 2 Detach Front Panel Section 25 5 3 LCD Cover Assy Section 26 5 4 Monitor Section 27 5 5 Open Close Mechanism Deck Sectio...

Page 4: ... DVD the message Can not play will appear on the monitor screen Depending on the DVD no region code may be labeled even though playing the DVD is prohibited by area restrictions Region code Label indication Signal format Region Destination system code NTSC 1 US Canadian models PAL 2 AEP model PAL 3 E Australian models PAL 5 Russian model PAL 6 Chinese model Playable discs Format of discs DVD VIDEO...

Page 5: ...272 C273 Replacement R161 Addition R162 Addition R163 Addition AEP Russian model 9 885 087 71 No mount 9 885 087 70 9 885 087 70 CK1H153KPUBNG 0 015uF SHORT CHIP 0 SHORT CHIP 0 E Australian Chinese 9 885 087 71 9 885 087 70 No mount 9 885 087 70 models CK1H153KPUBNG 0 015uF SHORT CHIP 0 SHORT CHIP 0 Parts Location Abbreviation AUS Australian model CH Chinese model RU Russian model 2 Other Attentio...

Page 6: ... bracket slider 3 Rotate the worm gear in the direction of arrow B for pulling the monitor block 8 Pull the monitor block Note Don t touch except the gray portion of worm gear A B 2 Open the bracket slider in the direction of arrow A 4 7 gear 1 S 6 stopper washer gear 1 SLIDER board CN2 SLIDER board CN1 LCD board CN1006 extension cable 34P Part No J 2502 097 2 LCD board CN1006 SLIDER board CN2 MAI...

Page 7: ... VOL button 6 Display window 7 TILT button 8 OPEN CLOSE button 9 ANGLE button 0 ANGLE button qa SLIDE button qs MODE button qd RELEASE button qf Z eject button qg SEEK button qh OFF button Warning when installing in a car without an ACC accessory position on the ignition key After turning off the ignition be sure to press OFF on the unit for 2 seconds to turn off the clock display Otherwise the cl...

Page 8: ...on To attenuate the sound To cancel press again Turning off the sound temporarily When you press the button the sound is turned off and ATT appears on the display To restore the sound press the button again or VOL qd DVDu button To start pause playback qf buttons qg ENTER button To complete a setting qh MENU button To display a menu on a DVD qj M m buttons To move the cursor or turn the pages qk O...

Page 9: ...the risk of accidents caused by short circuits connect the power supply leads red and yellow only after all other wiring has been completed and only with the ignition key in the OFF position Otherwise accidental short circuiting can lead to electric shock and to serious damage When a fuse has blown check the wiring and locate the cause of the problem before replacing the fuse When replacing the fu...

Page 10: ... this case Power supply leads 1 for main unit Active subwoofer optional To game etc To rear monitor etc To the optional back camera or video From car aerial Connecting without optional TV tuner unit AEP Russian RC 104 optional digital output Purple White 5 m Blue white Max supply current 0 3 A A AMP REM C from the car s speaker connector D from the car s power connector See Power connection diagra...

Page 11: ...r audio equipment single DIN slot size in a stacked configuration install the main unit on top Shift lever At least 170 mm from mounting surface 12 Installation procedure Mounting example When installing this unit be sure to close the monitor of the unit If the monitor is opened while installing and given too much force it may cause a malfunction 1 2 3 182 mm 53 mm Claws 0 Dashboard 0 qa 13 Nissan...

Page 12: ...4 BRACKET SLIDER Page 14 3 13 DVD ROM MECHANISM DECK MDAU51 Page 19 3 5 SLIDER BOARD Page 15 3 8 MONITOR BLOCK Page 16 3 15 SERVO BOARD Page 20 3 17 DVD CHASSIS ASSY Page 21 3 16 CLAMP CHASSIS ASSY DISC ASSY PLATE Page 20 3 14 MAIN BOARD Page 19 3 11 LCD BOARD Page 18 3 12 LCD Page 18 3 10 MECHANICAL COMPLETE ASSY DB M03 Page 17 3 9 GEAR 1 GEAR 4 Page 17 3 6 BRACKET MOTOR ASSY M2 Page 15 3 7 BRACK...

Page 13: ... ASSY 4 claw 6 claw 2 special screw 7 claw 5 claw qa front panel assy 0 sensor slide 9 slide comp spring 8 1 screw PTT2 6 5 3 special screw 3 3 CHASSIS SECTION 5 boss 6 boss 8 flexible cable CS602 1 screw PTT2 6 5 2 screw PTT2 6 5 3 two screws PTT2 6 5 9 chassis section 4 two screws PTT2 6 5 7 ...

Page 14: ...w B for pulling the monitor block monitor block Note Don t touch except the gray portion of worm gear A B 2 Open the bracket slider in the direction of arrow A 5 bracket slider 4 two convex portions Note Never remove RS Board as the position of gear has been adjusted in the production RS board ...

Page 15: ...2 flexible 53P board CN1 1 stopper washer gear 1 3 stopper washer gear 2 gear 1 4 gear worm wheel 9 serration screw M2 3 0 spacer PWB 5 special head screw M2 7 Loosen the special head screw M2 qa bracket motor assy M2 6 tapping screw 8 Rotate and remove the bracket motor assy block RS board RS board Note Never remove RS Board as the position of gear has been adjusted in the production ...

Page 16: ...t spring 4 gear wheel S 8 bracket motor S assy M1 bracket motor S assy M1 NOTE WHEN INSTALLING THE BRACKET R THRUST q bracket R thrust bracket R thrust Note When installing the bracket R thrust no gap must be made at the mark portion of the gear worm gear worm 6 gear 1 S 5 stopper washer gear 1 3 screw M2 1 screw M2 4 stopper R 2 stopper L 9 monitor block 7 8 two tension springs GT ...

Page 17: ... 2 When the gear 1 or gear 4 is removed the monitor section will be folded abruptly by a spring force thus requiring care for handling 2 two special screws 8 two special screws 0 two special screws qa FPC guide 9 socket cover 5 LCD cover assy 3 two claws 3 two claws 1 flexible 34P board CN2 7 monitor section 4 three claws 3 three claws 6 three special screws 6 three special screws qs mechanical co...

Page 18: ...on 0 LCD 1 bracket 9 three special screws 6 two special screws 4 flexible cable CN1005 5 flexible cable CN1007 3 flexible 34P board CN1006 2 flexible cable CN1001 1 connector CN1004 7 1 theree special screws 2 LCD 2 bracket 3 LCD 4 touch panel 5 LCD panel assy ...

Page 19: ... BOARD 1 two screws PTT2 6 5 5 DVD ROM mechanism deck MDAU51 3 4 35P 90mm FFC CS301 2 two screws SWW2 6 7 6 connector CS806 2 screw SWW2 6 5 3 four screws SWW2 6 6 9 MAIN board 1 screw PTT2 6 10 7 two screws PTT2 6 10 8 two screws PTT2 6 10 5 4 9 heat sink ...

Page 20: ...S1103 6 flexible cable CS1301 5 Remove two solders of the loading motor lead wires M1100 9 four screws SW2 4 4 bottom cover assy 1 two screws PTT2 6 5 2 mecha bracket 5 Remove the clamp torsion spring 6 clamp chassis assy 8 gear shaft assy 7 shaft gear bracket 9 disc assy plate clamp torsion spring 1 two claws 2 two claws 4 cover assy 3 two claws ...

Page 21: ...s assy 1 chassis DVD coil spring 2 chassis DVD coil spring 9 Slide the slide rack in the direction of the arrow 4 F damper coil spring silver 3 damper green 5 damper green 7 R damper gray 6 F damper coil spring silver 8 R damper coil spring gold ...

Page 22: ...asing of test mode The adjustment item switches as follows whenever the SEEK SEEK button is pressed Picture Color Tint HUE Phase Cont Video Cont RGB1 Cont RGB2 GAMMA 1 GAMMA 2 RGBAMP Bright SUB Bright R SUB Bright B COM Amp Flicker NTSC Flicker PAL digital voltmeter U1 U6 R1054 R1115 U7 LCD board MONITOR ADJUSTMENT Setting Procedure 1 Connect a TV SSG to the AUX3 jack on the MAIN board 2 Input 10 ...

Page 23: ...SEEK SEEK button to select the Flicker NTSC Afterwards hold the state for 30 minutes or more 4 Give a shock to the set adjust the VOL VOL button so that the flicker becomes minimum in the sight 5 Input 10 steps signal chroma off PAL composite video from AUX3 jack on the MAIN board 6 Set the test mode and press the SEEK SEEK button to select the Flicker PAL 7 Give a shock to the set adjust the VOL ...

Page 24: ...s are not supplied Accessories are given in the last of the electrical parts list NOTE XX and X mean standardized parts so they may have some difference from the original one Color Indication of Appearance Parts Example KNOB BALANCE WHITE RED Parts Color Cabinet s Color Abbreviation AUS Australian model CH Chinese model The components identified by mark 0 or dotted line with mark 0 are critical fo...

Page 25: ...ETACH F EXCEPT US 51 9 885 084 98 PANEL ASSY DETACH F US 52 9 885 109 20 BUTTON ASSY DETACH C1 53 9 885 087 23 JACK BOARD COMPLETE 54 9 885 085 09 SCR S TPG PAN PCS 1 7X8 55 9 885 085 08 PANEL DETACH R 56 9 885 109 26 DISPLAY BOARD COMPLETE 51 56 54 54 55 not supplied not supplied not supplied not supplied not supplied not supplied 52 53 ...

Page 26: ... SCREW 104 9 885 084 85 COVER SOCKET 105 9 885 084 95 INSULATOR IB 2 106 9 885 084 86 SPECIAL SCREW 107 9 885 084 84 GUIDE FPC 107 103 101 102 103 104 105 106 106 not supplied monitor section not supplied open close mechanism deck section DB M03 Note Be sure to refer to the Service Note HOW TO PULL MONITOR BLOCK IN CASE ELECTRICITY DOES NOT CIRCULATE page 6 when pulling out the monitor block ...

Page 27: ... 885 109 27 KEY BOARD COMPLETE 154 9 885 109 21 LCD C1 155 9 885 085 47 FFC 5P 66mm 156 9 885 084 91 SPECIAL SCREW 157 9 885 085 43 TOUCH PANEL 158 9 885 084 86 SPECIAL SCREW 159 9 885 109 25 LCD BOARD COMPLETE 151 152 153 155 157 154 158 159 156 156 156 not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied ...

Page 28: ...AR 1 STOPPER 225 2 342 149 01 COVER R 226 2 342 148 01 COVER L 227 2 025 198 04 GEAR DS2 228 3 948 339 61 TAPPING 229 3 719 696 21 SCREW M2 SPECIAL HEAD 230 2 626 869 01 SCREW M2X3 SERRATION 231 2 587 464 02 GEAR 1 S 232 2 025 170 02 BRACKET SLIDER 233 2 022 855 01 SCREW M2 EG 234 2 025 162 03 STOPPER R 235 X 2059 718 2 CHASSIS MAIN ASSY 236 2 025 161 03 STOPPER L 237 2 548 178 01 SPRING GT TENSIO...

Page 29: ...ding CP3 CP402 9 885 085 55 CORD RCA AUX2 VIDEO Including CP451 CP451 9 885 085 55 CORD RCA REAR MONITOR OUT SUB OUT MONO Including CP402 M40 9 885 085 44 FAN MOTOR 2 7 685 791 09 SCREW PTT 2 6X5 S 4 7 685 794 09 SCREW PTT 2 6X10 S MDAU51 DVD ROM mechanism deck section 251 257 252 253 254 253 256 255 not supplied not supplied not supplied not supplied not supplied not supplied not supplied 2 not s...

Page 30: ...D ROM MECHAMISM MDAU51 0502 9 885 087 24 CHASSIS ASSY DVD including HPD 60 501 502 including sled motor spindle motor optical pick up not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied SERVO board ...

Page 31: ...R INSTALLATION AND CONNECTIONS 601 9 885 084 73 CORD POWER US CND E AUS CH 601 9 885 086 73 CORD POWER AEP RU 602 9 885 016 07 VELCRO TAPE for XA 123 US CND 603 1 465 459 21 ADAPTER ANTENNA AEP RU CH 604 3 386 828 01 SCREW FITTING 605 3 349 410 11 BUSHING 606 X 3382 647 1 FRAME ASSY FITTING 607 2 178 235 01 COLLAR UZ 608 3 246 011 01 KEY FRAME 609 9 885 084 74 CABLE A V IN 610 1 562 593 11 CONNECT...

Page 32: ...TORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2006 10 New ...

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