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DATA PROJECTOR

VPL-ES4

VPL-EX4

REMOTE COMMANDER

RM-PJ4

SERVICE MANUAL
1st Edition

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Summary of Contents for VPL-ES4

Page 1: ...DATA PROJECTOR VPL ES4 VPL EX4 REMOTE COMMANDER RM PJ4 SERVICE MANUAL 1st Edition ...

Page 2: ...d Verletzungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de bles...

Page 3: ... 8 Optics Section 1 6 1 3 9 Detection Switch Board 1 7 1 3 10 DC Fan 1 7 1 4 Warning on Power Connection 1 8 2 Electrical Adjustments 2 1 Initial Values of Adjustment Items 2 1 2 2 Memory Structure 2 5 3 Troubleshooting 3 1 Electric Troubleshooting 3 1 3 2 Power Board Troubleshooting 3 3 3 2 1 No Power 3 3 3 2 2 Failure of Turn on Lamp 3 4 4 Spare Parts 4 1 Notes on Repair Parts 4 1 4 2 Exploded V...

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Page 5: ...1 1 VPL ES4 EX4 1 1 Appearance Figure 1 2 Board Locations Section 1 Service Information Lamp power supply Main Power Thermal sensor IR sensor Detection switch ...

Page 6: ...sor board connector J1 Sub rear case assembly Sub rear case assembly Speaker harnesses 9 Remove the upper case assembly from this corner with the strong force to the extent that the upper case assembly will not be damaged 8 Remove the upper case assembly from this corner with the strong force to the extent that the upper case assembly will not be damaged Front case assembly 2 Four claws 4 Upper ca...

Page 7: ... screw See section 1 3 5 mein bracket J16 J6 J14 J20 J19 J21J22 J23 J24 J25 J18 Lamp box assembly When re assembling give an appropriate amount of extra slack of this harnesses Main board Radiation sheet Main board bracket section Main board Because the harnesses has the shape of flat cross section do not insert the harnesses with excessive force Find out the direction in which the harnesses can b...

Page 8: ...screws PAN 3 x 7 2 Tunnel outlet section J21 Main board Main board Lamp box assembly J21 Harnesses clamp section Harnesses Because the harnesses has the shape of flat cross section do not insert the harnesses with excessive force Find out the direction in which the harnesses can be inserted easily and then insert the harnesses 2 Three tapping screws PAN 3 x 7 1 Two screws M 3 x 6 4 Main board brac...

Page 9: ...Power board Lamp power supply P1 2 Remove the power board in the direction of the arrow 1 Two stand assemblies 4 Lamp 9 Lamp power supply 2 Lamp door 1 loosen screw 3 Loosen two screws 5 Screw PWH 3 x 8 8 Connector P1 B A To the main board J16 From the Main board CN602 Red and Black wires 6 Remove the lamp power supply connector in the direction of the arrow A 7 Remove the lamp power supply in the...

Page 10: ...s stopped Install the Focus Zoom Adjust Assembly as shown After installation is completed verify that the Optucs section can rotate from the position A to the position B smoothly A B Lower case Focus dial Install the Optucs section in the Lower Case Rotate the Zoom dial clockwise as shown until it is stopped 7 Dowel A During the assembling process never change the gear position that is set by step...

Page 11: ...s section before starting the removal work 5 Tapping screw PAN 3 x 7 1 Tapping screw PAN 3 x 7 6 Detection switch board 2 Detection switch board 3 Two tapping screws PAN 3 x 7 4 Duct lamp CN1 CN1 1 Two tapping screws PAN 3 x 7 3 Two tapping screws PAN 3 x 10 2 Duct LCD assembly 4 DC fan 7 DC fan 5 harness 6 Two tapping screws M 3 x 25 ...

Page 12: ...lug type VM0233 290B YP 12A COX 07 _1 YP332 Connector type VM0089 386A YC 13B COX 02 VM0310B YC 13 Cord type SJT SJT H05VV F H05VV F N13237 CO 228 VCTF Rated Voltage Current 10A 125V 10A 125V 10A 250V 10A 250V 10A 250V 7A 125V Safety approval UL CSA UL CSA VDE VDE VDE DENAN Cord length max 4 5m 14 feet 9 inches _ 1 Use an appropriate rating plug which is applied to local regulations ...

Page 13: ...0 30 50 60 40 30 40 40 30 40 60 30 40 40 40 30 40 DDE Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Film Gamma Mode Graphics Graphics Color Temp High Low Mid High Low Low High High Mid Low Low Low Low Mid Low Low Mid Low Low Volume 30 Adjust Signal Dot Phase 31 H Size Shift W ild Mode OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON OFF OFF OF...

Page 14: ...28 PC Hi Gain B 128 PC Hi Bias R 0 PC Hi Bias G 0 PC Hi Bias B 0 PC Lo Gain R 128 PC Lo Gain G 70 PC Lo Gain B 100 PC Lo Bias R 0 PC Lo Bias G 0 PC Lo Bias B 0 Video Hi Gain R 128 Video Hi Gain G 128 Video Hi Gain B 128 PC Mid Bias R 0 Video Hi Bias G 0 Video Hi Bias B 0 Video Lo Gain R 128 Video Lo Gain G 70 Video Lo Gain B 100 Video Lo Bias R 0 Video Lo Bias G 0 Video Lo Bias B 0 Color P1 1 CXD9...

Page 15: ...erature 2 Display only Temperature 3 N A FanSpeed 1 Display only FanSpeed 2 Display only FanSpeed 3 Display only FanSpeed 4 Display only ManualFanSpeed OFF Burn In Cycle 0 Burn In Cycle On min 210 Burn In Cycle Off min 30 Burn In Hour 50 Burn In active OFF Gain R 188 Gain G 188 Gain B 188 SigCen R 35 SigCen G 35 SigCen B 35 SidA R 22 SidA G 22 SidA B 22 SidB R 85 SidB G 85 SidB B 85 P2 Fan Control...

Page 16: ...Offset 164 222 164 RGB Gain 93 105 93 YUV Offset 164 222 164 YUV Gain 93 105 93 R Offset 164 G Offset 222 B Offset 164 R Gain 93 G Gain 105 B Gain 93 Power Saving Time 10 System Protect ON Data Reset Hard Reset ROM Version Display only Lamp Timer Display only Operation Timer Display only Prev Lamp Timer Display only SOG Threshold N A P6 Error Count All value is display only P5 P3 2 CXA7005 page2 P...

Page 17: ...andard Standard Natural Natural Game Game Living Living Cinema Cinema Presentation Presentation W B memory Computer High W B memory Computer High W B memory Mid Mid Low Low Other than Computer High Other than Computer High Mid Mid Low Low Channel Memory Input A Channel Memory Input A Channel Memory Input B Input B Input A Component Input A Component Input A Video GBR Input A Video GBR Video Video ...

Page 18: ... the NVM non volatile memo ry When the POWER is turned ON all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM When any adjustment is performed at this moment the adjustment data user mode items are written in the NVM Service Special Service automatically triggered by the memory operation The...

Page 19: ...ast power and control signal wire 2 Check lamp door status 3 Check lamp status 1 The picture is full white pattern please check the LCD panel connector 2 The picture is full black pattern please check the LCD driver on the main board 3 Check the system status Is system in burn in mode 1 Check the LED message and find error 2 Check the Fan status or Thermal sensor status 3 Check the lamp door or du...

Page 20: ...is No good Please alignment V com again Please alignment color temperature again Check the vertical bar color and find the LCD panel connector Then check the pin of connector 1 Please check the OSD setting 2 Check the front IR board 1 Check the OSD setting 2 Check the speak wire 1 No Yes No Yes No Yes No Yes Yes ...

Page 21: ...ck if CN701 inserted properly Check if miss to solder any SMD type of components Yes Replace Q601 and F601 with new ones and then put power board into set If Q601 damages again check if other parts are shorted Check if 15 25V or 12V exist If any voltage is wrong replace IC701 or T602 with new ones Check if D602 or IC602 is broken if yes replace it with now one Check CN701 and find out if some poin...

Page 22: ...re of Turn on Lamp Failure of turn on ballast No Yes Check if the input voltage of ballast is 380V DC B A Lamp Broken Yes No Control Pin SCI is normal Yes Replace ballast with new one Check main board Replace lamp with new one No ...

Page 23: ...heck ZD602 R655 and R656 Check mian board No Yes F602 Open Replace F602 with new one Check Q701 IC604 Q604 Q603 or ZD603 And then replace broken parts Check if 18V exists at c terminal of Q603 Yes Yes Check if there is PFC_On Off signal Yes No No ...

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Page 25: ...by Sony differ from those used for the unit These are because of parts common ality and improvement Parts List has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the Spare Parts list may not be stocked Therefore the delivery date will be delayed Items with no part number and no description are not stocked because they are seldom required for ...

Page 26: ... Exploded Views 36 25 20 32 42 14 32 37 2 1 38 28 17 13 27 16 26 21 15 11 7 8 22 35 6 38 3 12 9 29 38 38 38 32 30 33 38 10 38 4 32 30 32 32 K 3x12 K 3x12 PWH 3x8 PSW 4x8 PSW 3x25 P 2 5x8 BVTP 3x6 VPL ES4 VPL EX4 38 32 24 41 34 39 ...

Page 27: ...24 9 885 114 08 s LENS CAP VPL EX4 25 9 885 114 34 s MYLAR BALLAST 26 9 885 113 96 s LOWER CASE 27 9 885 114 00 s ASSY SUB REAR CASE VPL ES4 27 9 885 114 33 s ASSY SUB REAR CASE VPL EX4 28 9 885 113 97 s ASSY FRONT CASE VPL ES4 28 9 885 114 09 s ASSY FRONT CASE VPL EX4 29 9 885 113 98 s ASSY FOCUS ZOOM ADJUST VPL ES4 29 9 885 114 10 s ASSY FOCUS ZOOM ADJUST VPL EX4 30 2 681 547 02 s SCREW TAP PH W...

Page 28: ...erials Supplied Accessories SUPPLIED ACCESSORIES Ref No or Q ty Part No SP Description 1pc 1 479 775 12 s REMOTE COMMANDER RM PJ4 1pc 1 832 428 11 s CABLE VGA 1pc 2 679 319 01 s BAG CARRY 1pc 3 210 513 02 s CD MANUAL 1pc 3 100 207 01 s GUIDE QS MANUAL JAPANESE ENGLISH FRENCH SPANISH GERMAN ITALIAN SIMPLIFIED CHINESE 1pc s CORD SET POWER See 1 4 Warning on Power Connection ...

Page 29: ...UT G_OUT B_OUT HSYNCO VSYNCO LUMA CHROMA CVBS PC RIN PC GIN PC BIN HSYNC VSYNC AUDIO_S AUDIO_O_ AUDIO_O AUDIO_MUT AUDIO_VOL1 AUDIO_VOL2 TXD RXD AUDIO_M TX DL RX DL AUDIO_O I2C_SW FAN_SW FG1 FG2 Fan3 FG3 Fan4 FG4 Fan5 FG5 Fan2 AUDIO_SW SDA IRR5 IRF5 IRR IRF SCL LED 4 1 P15VP P12V P5V PWR_fail POWER_ON LCD_SCL LCD_SDA Dust_SW ROMOEn ROMWEn A 0 21 D 0 15 LampLIT LampEN Eco_mode Door_SW P15VP P12V P5V...

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Page 31: ...AN3 REAR BOTTOM FAN4 REAR TOP CN701 J17 SPEAKER J11 J22 J6 J1 J20 J19 J14 J21 J16 J23 J24 J25 J1 INPUT INPUT B J2 INPUT INPUT A J3 OUTPUT MONITOR J4 VIDEO J5 S VIDEO INPUT INPUT J7 RS 232C REMOTE CN1 CN1 J18 J1 THERMAL SENSOR BOARD DETECTION SWITCH BOARD RIGHT DETECTION SWITCH BOARD LEFT LCD R IR SENSOR BOARD MAIN BOARD LCD G LCD B INPUT J8 AUDIO A B INPUT J9 AUDIO OUTPUT J10 AUDIO ...

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Page 33: ...A commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 5 25 V so analog meters must have an accurat...

Page 34: ...English Sony EMCS Corporation 2007DR16 1 Ichinomiya Tec 2007 VPL ES4 SY VPL EX4 SY E 9 883 627 01 ...

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