Sony VAIO PCG-F610 Service Manual Download

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Conf

idential

PCG-F610/F630

US Model

Canadian Model

SERVICE MANUAL

NOTEBOOK COMPUTER

9-872-145-15

Illust : PCG-F630

S400

Ver 5-2002A

Revision History

Summary of Contents for VAIO PCG-F610

Page 1: ...Confidential PCG F610 F630 US Model Canadian Model SERVICE MANUAL NOTEBOOK COMPUTER 9 872 145 15 Illust PCG F630 S400 Ver 5 2002A Revision History ...

Page 2: ... 4 Inspect after completing service After servicing inspect to make sure that all screws components and wiring have been returned to their original condition Also check the area around the repair location to ensure that repair work has caused no damage and confirm safety 5 When replacing chip components Never reuse components Also remember that the negative side of tantalum capacitors is easily da...

Page 3: ...alling the CPU 1 10 1 5 Replacing Various Connectors on the MBX 39 Board 1 11 1 Removing the I O Bracket 1 11 2 Removing the Various Connectors 1 11 1 6 Using Common Flexible Boards and Dedicated Flexible Boards Differently As Specified 1 12 to 1 15 Section Title Page Abbreviations UC US model Canadian model PCG F610 F630 UC Confidential Section Title Page CHAPTER 2 SELF DIAGNOSTICS 2 1 Required T...

Page 4: ...8 P 1 7 P1 9 P 1 7 P1 9 P 1 7 P1 9 P 1 7 P1 9 FDD SPEAKER UNIT SWX 56 BOARD P 1 3 DISPLAY ASSY P 1 4 FPC INVERTER ASSY DISPLAY HOUSING ASSY BEZEL HOUSING ASSY LCD UNIT PWS 9 BOARD P 1 4 LATCH DETECTOR P 1 4 SWX 57 BOARD 5 9through 0 MODEM UNIT P 1 4 P 1 3 HDD P 1 7 P1 9 LCD HARNESS P 1 7 P1 9 P 1 7 P1 9 BRACKET LCD LEFT BRACKET LCD RIGHT F630 Model Made by SA F610 Model Made by SA P 1 2 P 1 2 P 1 ...

Page 5: ...t Palm Rest Assy 4 6M2X4 Special Head 5Screw M2 0 Number P3 Kind X4 PWS 9 Board BCN2 MBX 39 Board CON22 MBX 39 Board CON16 1M2X4 Special Head 3M2X4 Special Head 8M2X4 Special Head x4 6 B 2X18 Bracket Pat Touch Pad Palm Rest Plate CNX 100 Board 2Pull it up sliding it to the right 0Remove by pressing to the rear 9Remove by pulling slightly to the front 7Pull it to the front slightly and raise to rem...

Page 6: ...Hole Bind X2 5M2X4 Special Head X2 6GND Plate Hinge Cooling unit Shield Tape FPC FPC Hinge Left MBX 39 Board CON4 1 7Cooling Unit 5 MBX 39 Board CON15 4HDD Assy 2FPC 50 Pin for HDD 1M2X4 Special Head X2 3M2X4 Special Head X3 6M2X6 Special Head MBX 39 Board CON10 MBX 39 Board CON17 6M2X8 Special Head X2 1 The FPC is fixed to the shield tape FPC on the connector CON4 star marked on the MBX 39 board ...

Page 7: ...l Head SWX 57 Board CN5101 PWS 9 Board BCN3 MBX 39 Board 6M2X4 Special Head 7M2X4 Special Head X2 4M2X4 Special Head CPU 1 3 B 2X18 X2 2HDD Bracket 5M2X6 Special Head X2 8 q 9 9 1M2X6 Special Head X4 Nut M2 Type2 X2 Modem Unit Bracket Bay Connector 5M2X4 Special Head X2 5M2X4 Special Head Modem Unit J2 Modem Unit J1 MBX 39 Board CON7 1 When removing the CPU refer to 1 4 Replacing the CPU ...

Page 8: ... 7 Speaker Unit SWX 56 Board 8 SO DIMM Speaker Unit Hood Keyboard SWX 56 Board Speaker Unit 2M2X4 X5 1 1 1 3M2X4 X2 3M2X4 X2 SWX 56 Board JP1 SWX 56 Board JP2 SWX 56 Board JP3 2DIMM Door 1M2X4 Special Head b a a Removal of SO DIMM a b ...

Page 9: ...LCD Unit How to release the claw A Pull the Bezel Housing Assy as shown to release the claw A claw part B B 3 1Upper Screw Cover x2 2M2X4 Special Head X2 2M2X4 Special Head X2 1Lower Screw Cover x2 A C Bezel Housing Assy Display Housing Assy Inverter Assy CN2 Inverter Assy 4M2X4 Special Head X4 Order of releasing the claws C B A Order of locking the claws A B C ...

Page 10: ...Right LCD Unit 13inch 3 FPC Inverter Assy Display Housing Assy LCD Unit LCD Harness 1 2 P M2X3 Lock X2 2 P M2X3 Lock X3 Bracket LCD Left Bracket LCD Right claw part 2M2X4 Special Head 3M2X4 Special Head X2 Inverter Bracket Inverter Assy CN1 Inverter Assy FPC Display Housing Assy ...

Page 11: ...pe Bezel Housing Assy Display Housing Assy A Pull the Bezel Housing Assy as shown to release the claw A Order of releasing the claws C B A Order of locking the claws A B C claw part B B 3 8 1Upper Screw Cover 1Upper Screw Cover 2M2X4 Special Head 2M2X4 Special Head 2M2X4 Special Head 2M2X4 Special Head 1Lower Screw Cover 1Lower Screw Cover A C Bezel Housing Assy 4M2X4 Special Head X4 4M2X4 Special...

Page 12: ... Unit 12inch 3 FPC Inverter Assy Display Housing Assy LCD Unit M2X4 Special Head M3X4 X2 LCD Harness Hinge Right Hinge Left Bracket LCD Left Bracket LCD Right M3X4 X2 M2X4 Special Head 1 2M2X4 Special Head 3M2X4 Special Head X2 Inverter Bracket Inverter Assy CN1 Inverter Assy FPC Display Housing Assy claw part ...

Page 13: ...e aligning the cut out with this position 1 Insert a screwdriver tip into the groove as shown and slant it in the direction of the arrow NOTE Do not use screwdrivers having a large tip than the width of the groove Otherwise it may cause the groove to be damaged 2 The base under the CPU moves slightly in the direction of the arrow and the lock is released 3 The CPU can be removed upward NOTE The DI...

Page 14: ...e numbers 901 903 904 905 906 908 and 909 refer to page 5 9 remove the I O bracket first 2 Removing the Various Connectors Remove the PC card connector by removing the screws as follows Because the other connectors Refer to page 5 9 5 10 are connected by soldering remove the soldering first then remove the connectors MBX 39 Board I O Bracket Screws HEX X6 M2X5 X2 MBX 39 Board PC Card Connector B 2...

Page 15: ... each model Refer to the following model table and cutting procedure before starting cutting For all models except the following the dedicated flexible board must be used in which case the flexible board ID portion does not need to be cut a Cut Do not cut Model Name ID of LCD 5 4 3 2 1 0 F610 SA a a a a F630 SA a a a About 1mm GND Tape LCD P5 P0 P4 P3 P2 P1 F630 Model Made by SA 1 To maintain mode...

Page 16: ...ssure when folding portions A and B otherwise the flexible boards will be damaged A B C D 3 Fold the creased portions recessed portions of the flexible board in alphabetical order A B C D as shown Valley fold by 90 degrees Peak fold by 90 degrees Valley fold Valley fold A B C D ...

Page 17: ...ousing Assy 5 M2X4 Special Head 6 Align the LED illumination block with the indicator window Attach the LED illumination block while aligning the notch of the FPC with the claw FPC LED illumination block Cross section Indicator window LED illumination block 4 Wrap around the shaft by two and a half turns Shaft Notch LED illumination block claws ...

Page 18: ...men tape Adhesive tape for fixing and protection 8 Peel off the exfoliation tape of the GND Tape LCD and attach the LCD PFC on the Display Housing Assy 9 Attach the Firamen tape while pressing the star mark portion of the FPC OK NG Firamen tape 20 to 30mm q LCD Unit rear side LCD Harness Display Housing Assy qa LCD Harness LCD Unit Terminal side qs Attach the LCD Unit to the Display Housing Assy R...

Page 19: ...er supply for diagnostics IEEE1394 Test Tools and Peripheral Devices 1 Serial Loopback Tool Specified Loopback Tool Refer to next page 2 Parallel Loopback Tool Specified Loopback Tool Refer to next page 3 V 34 Modem and Line Simulator 4 PC Card Tester PCCtest 450 Made by Sycard Corp 5 Port Replicator PCGA PRF1A for Port Replicator Connector Test 6 FDD Bay supplied 7 Diagnostics FD Media 8 Diagnost...

Page 20: ...k Tool For diagnostics of parallel port NOTE The black round mark z indicates soldering NOTE The black round mark z indicates soldering 1 2 3 4 5 6 7 8 9 DB9S DCD RX TX DTR GND DSR RTS CTS RI Connector Types DB9S Female Interface Standard RS 232C Loopback Data Handshake SERIAL LOOPBACK CONNECTOR CONNECTION DIAGRAM Connector Types DB25P Male Interface Standard Centronics Loopback Status to Commands...

Page 21: ...el loopback tool Modem 9Battery 1Serial loopback tool Port Replicator Serial I F Power SW 3Transmission line simulator 4PC card tester 8Diagnostics CD ROM media 0AC adaptor 5Port Replicator PCGA PRF1A qaPCG N505 XR series jack Phone Serial output Parallel output 6FDD bay 7Diagnostics FD media CD ROM or DVD ROM ...

Page 22: ...m test l Short aging test a FAN test m Long aging test b Touch pad test n Aging test including the HDD test c Serial Loopback test o Exit from Diagnostics MENU 3 When the service diagnostics ends with success the message Pass appears When it ends with failure detecting an error the message Fail appears Press the Esc key to abort the self diagnostics 2 4 Outline of Service Diagnostics Functions Che...

Page 23: ...rson conducting the test must visually check whether each LED is normal or not Main Memory test Tests the main memory The Main Memory test contains the following three test menus Select the desired menu that suits your need The test is exited automatically when the respective test items end normally Fast Tests once Taking one and half minutes to two minutes Medium Test ten times Heavy Test twenty ...

Page 24: ...e Even models released before 2000 will cause no problem if the same type of IEEE1394 interface IC chip the IC chip used in the iLink block connected to the PCI bus is used in both personal computers that are connected In other combinations the IEEE1394 interface test is not confirmed Use of the models released from the year 2000 is recommended 1 Connect the iLink cable 2 Start up the personal com...

Page 25: ...elected Exit from Diagnostics MENU Quits the service diagnostics program and the DOS prompt appears If you exit the service diagnostics program by mistake start up the program again 2 5 Inspecting Windows The Windows inspection contains the following two types of inspection Audio Modem Before starting inspections create a floppy disk from the service diag CD to be serviced The files to be used for...

Page 26: ... DI MM 64MB Max 256MB SO DIMM Slot A SO DIMM Slot B LCD Panel 13 3 12 T FT XGA SV GA North Bridge VIA Apollo MVP4 VT8501 A Trident Blade 3D ADDRESS DATA CTRL SIGN AL DRAM SIGNAL 5 Card bus TI PCI1420 PC Ca rd Socket 1 PC Ca rd Socket 2 Secondary IDE PCU NS KBC PC87570 X Bus IR SIR FDD MAX3243 COM SIGNAL Parallel DSUB 25 LPT BATTERY LID SWITCH BOARD SWX 57 PWR BUTT ON T P BOARD CNX 100 CHARGER BOAR...

Page 27: ... 1 1 10 2 1 2 Speaker L Speaker R 1 2 CN5101 1 2 FDD DRIVE PC 100 SO DIMM DC FAN CON 2 DIMM 143 144 1 2 RAM CON3 PHONE 1 2 MODEM UNIT Side A 29 1 2 CON14 CON1 2 1 CON15 RAM CON 1 DIMM 143 144 1 2 1 2 8 7 CN2 CN1 7 1 LCD Side A BCN4 Side B PWS 9 SWX 57 Side A INVERTER UNIT BATTERY PACK TOUCH PAD Side B CN202 CN201 1 12 1 8 EXTERNAL MICROPHONE HEADPHONE FPC FDD BAY PC 100 SO DIMM Option From board t...

Page 28: ...ce Some delay should be anticipated when ordering these items When two or more parts are shown in parallel use the part described first as the main part The components identified by mark 0 or dotted line with mark 0 are critical for safety Replace only with part number specified Les composants identifiés par une marque 0 sont critiques pour la sécurité Ne les remplacer que par une pièce portant le...

Page 29: ...9 01 INSULATOR FDD 69 4 641 763 12 LABEL FD 70 4 641 850 01 SPRING CD ROM PLATE 71 4 641 851 02 SPRING FDD PLATE 74 4 644 358 11 DOOR DIMM 75 4 644 343 01 STAND OFF IFX 76 4 644 361 01 BRACKET SPK 78 4 644 362 01 PLATE PALMREST 81 8 759 695 60 IC V43648Y04VCTG 10PC PC 100 SO DIMM 64MB SKU 84 A 8066 345 A HARNESS 2P 88 A 8066 427 A MBX 39 ASSY Refer to page 1 10 for Dip Switch 105 4 641 630 01 COVE...

Page 30: ...134 43 1 12 128 B2 B8 B1 B8 B1 B1 B8 B8 B2 B8 B8 22 B8 B10 B8 B14 B14 B3 B8 136 136 131 148 B29 149 150 88 Included in 88 317 Refer to page 5 5 F630 Model 419 Refer to page 5 7 F610 Model 132 E D E D 37 36 B6 B6 35 33 68 53 126 69 139 32 33 34 31 B10 B10 B10 B12 B12 152 164 Included in 88 ADD 2 ADD 3 34 32 31 B10 B10 B10 153 B34 F610 Model In the case of using 32 1 772 937 11 CD ROM DISC SCR 242 Q...

Page 31: ...E 4 327 4 650 831 01 SHIELD TAPE SK 328 4 650 795 01 GASKET 13 3 5 5 5 6 Important When replacing a common flexible board be sure to register the ID No by cutting the flexible board ID portion of the common board referring to the following table and location diagram of the common board Refer to section 1 6 Using Common Flexible Boards and Dedicated Flexible Boards Differently As Specified for deta...

Page 32: ... 11 FPC 12 14TFT XGA COMMON TYPE 425 4 635 277 11 COVER SCREW LOWER 428 X 4623 003 1 HINGE RIGHT 13 3G 434 4 635 276 11 COVER SCREW UPPER 435 4 642 760 01 CUSHION CENTER 436 4 642 040 01 CUSHION LCD 3S 437 4 649 361 11 BRACKET LCD LEFT 12 SA 438 4 649 362 11 BRACKET LCD RIGHT 12 SA 439 1 960 923 11 HARNESS LAMP 440 3 909 058 01 SHEET D ADHESIVE 441 4 650 794 03 INSULATOR HARNESS INV 442 4 650 831 ...

Page 33: ...Modular jack 902 1 774 321 11 JACK SMALL TYPE Headphone connector GREEN 903 1 779 498 11 CONNECTOR D SUB 15P MONITOR connector 904 1 779 499 11 CONNECTOR D SUB 15P PRINTER connector 905 1 779 745 21 JACK DC DC IN connector 906 1 785 002 11 CONNECTOR MINI DIN 6P MOUSE KEYBOARD connector 907 1 785 806 12 CONNECTOR SQUARE S400 i LINK IEEE1934 connector 908 1 785 842 11 CONNECTOR USB VERTICAL TYPE USB...

Page 34: ...5 PCG F610 F630 UC English 2000I1600 1 Printed in xxx 2000 Sony Corporation xxx This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation ...

Page 35: ...e this supplement with the Service Manual PCG F610 F630 US Model Canadian Model 9 872 145 81 Contents Section 5 5 LCD Section F630 Model Made by AC is added to CHAPTER 5 EXPLODED VIEWS AND PARTS LIST Subject Addition of LCD 13 TFT XGA made by AC ...

Page 36: ...F610 F630 UC Confidential 5 5 LCD Section F630 Model Made by AC 514 B1 B1 B8 B20 B23 B8 B23 B8 B8 B8 B8 B20 504 519 503 505 506 508 507 522 517 526 524 512 509 513 513 510 501 511 529 502 520 B8 B1 523 528 527 ...

Page 37: ... LCD RIGHT 13 3 SA 524 4 641 768 01 TAPE LCD GND 526 1 960 645 21 HARNESS LCD 12 14 TFT XGA TYPE 527 4 650 831 01 SHIELD TAPE SK 528 4 650 795 01 GASKET 13 3 529 4 649 796 01 CUSHION LCD AC Important When replacing a common flexible board be sure to register the ID No by cutting the flexible board ID portion of the common board referring to the following table and location diagram of the common bo...

Page 38: ... UC This manual and the constituent data may not be replicated copied nor reprinted in whole or in part without prior written authorization of Sony Corporation English 2001D1600 1 2001 Sony Corporation Published by MNC IT Planning Control Dept SODP ...

Page 39: ...age 5 2 Page 5 3 M2001_023K Ver 4 2001 08 24 Page 5 2 Page 5 4 M2001_062K 15 Ver 5 2001 11 09 Page 5 2 Page 5 3 M2001_066K Remarks 2001 11 09 No suffix number from 12 to 14 exists in part number of SM The changes of are not reflected in this Service Manual i e not shown in red See the SUPPLEMENT 1 9 872 145 81 for these changes 11 Confidential PCG F610 F630 UC ...

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