Sony SAL-24105 Service Manual Download Page 1

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SERVICE NOTE

SPECIFICATIONS

REPAIR PARTS LIST

DISASSEMBLY

ADJUSTMENTS

SERVICE MANUAL

Link

Sony EMCS Co.

SAL24105 (3.5-4.5/24-105) (24-105mm F3.5-4.5)

Ver. 1.5 2008.03

LENS FOR DSLR CAMERA

2008C0800-1

Published by Kohda TEC

9-852-111-15

US Model

Canadian Model

AEP Model

Chinese Model

SAL24105

(3.5-4.5/24-105) (24-105mm F3.5-4.5)

• About the Lens Test Projector and Finished Inspection JIG

Revised-4

Replace the previously issued
SERVICE MANUAL 9-852-111-14
with this Manual.

Summary of Contents for SAL-24105

Page 1: ... Sony EMCS Co SAL24105 3 5 4 5 24 105 24 105mm F3 5 4 5 Ver 1 5 2008 03 LENS FOR DSLR CAMERA 2008C0800 1 2008 03 Published by Kohda TEC 9 852 111 15 US Model Canadian Model AEP Model Chinese Model SAL24105 3 5 4 5 24 105 24 105mm F3 5 4 5 About the Lens Test Projector and Finished Inspection JIG Revised 4 Replace the previously issued SERVICE MANUAL 9 852 111 14 with this Manual ...

Page 2: ... C sized image sensor Lens groups elements 11 12 Angle of view 1 2 84 23 Angle of view 2 2 61 15 2 The value of angle of view 1 is based on 35mm format cameras and that of angle of view 2 is based on Digital Single Lens Reflex Cameras equipped with an APS C sized image sensor Minimum focus m feet 3 0 5 1 6 3 Minimum focus is the shortest distance from the image sensor to the subject Maximum magnif...

Page 3: ...STMENTS 4 1 Preparations 4 1 4 2 Aperture Diameter Check Adjustment 4 13 4 3 Projective Resolving Power Check Adjustment 4 18 4 4 Focus shift Flange Back f F and Optical Axis Check Adjustment 4 22 4 5 Focus shift by Zooming Check Adjustment 4 25 4 6 Focus Scale Plate Position Adjustment 4 26 4 7 Focus shift Check Adjustment Aperture Amount of Spherical Aberration 4 27 4 8 Lens ROM Check 4 28 4 9 Z...

Page 4: ...ean heavy dirt don t use paint thinner ketone nor alcohol Insert the specific screws vertically to the part when installing a exterior part Be careful not to tighten screws too much 1 3 Unleaded Solder This unit uses unleaded solder Boards requiring use of unleaded solder are printed with the lead free mark LF indicating the solder contains no lead Caution Some printed circuit boards may not come ...

Page 5: ...lexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C during repairing Do not touch the soldering iron on the same conductor of the circuit board within 3 times Be careful not to apply force on the conductor when soldering or unsoldering SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINEWITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE ...

Page 6: ...ount block Replace the lens mount block Perform the aperture diameter adjustment See page 4 16 Perform the aperture diameter check See page 4 13 NG Check the aperture operation of 4 group lens block OK OK OK Function NG F No NG Aperture trouble Replace the 4 group lens block NG NG NG END OK Perform the aperture diameter check See page 4 13 Ver 1 1 2006 12 ...

Page 7: ... position or replace the zoom brush Check board pattern of the zoom flex pattern Clean the board pattern of zoom flex pattern Zoom trouble Replace the main flexible PC board block Perform the zoom brush position check adjustment See page 4 30 NG NG NG NG END OK Disassembly and check the zoom relation parts Replace the defective part or apply the grease Check the operation again ...

Page 8: ...coupler and gear shaft of the gear C D block Check the focus cam tube and focus joint tube NG NG NG NG NG END OK Check the position and deformation at the tip of the focus brush Check the position or replace the focus brush Check board pattern of the focus flex pattern Clean the board pattern Replace the main flexible PC board block Perform the focus brush position check adjustment and pattern che...

Page 9: ...possible that a wire is snapped Do not apply excessive load to the gilded flexible board UNIVERSAL WRENCH In case of the following notches or holes are located in the lens block etc during disassembling assembling the lens Use the universal wrench How to Use Attach the chip A or chip B to the universal wrench For the notches chip A For the holes chip B Match the universal wrench to the holes or no...

Page 10: ...r Adjustment Washer Decoration Cover Set Tape 7 Zoom Brush Gear C D Block AF Coupler Shaft 6 Brush Cover Rear Light Shield Barrel Ground Spring Main SP Guide Riveting Block Stopper Screw Main Spring Mount Index Preset Ring Guide Assy Preset Ring Holding Plate Back Adjustment Washer 8 Lens No Plate HELP07 HELP05 HELP05 HELP06 HELP01 HELP03 HELP02 HELP02 HELP08 HELP05 HELP02 Note As the outer cover ...

Page 11: ...ller 1st Lens Barrel Guide Roller First Moving Frame Friction Sheet Screw Nut 1st Lens Barrel Guide Pin Torque Hold Ring MF Operation Ring Pinch Lever Shaft Scratch Prevention Sheet Pinch Lever Pinch Lever B Nut B 1 Group Lens Block 1st Moving Frame Guide Pin HELP24 HELP23 HELP13 HELP14 HELP12 HELP15 HELP14 HELP14 HELP16 HELP13 HELP17 HELP11 HELP20 HELP18 HELP21 HELP19 HELP22 A A 1st Moving Frame ...

Page 12: ... Block Focus Ring Focus Scale Plate Polyester Tape Black 10mm Polyester Tape Black 10mm Focus Inner Gear 8 Zoom Operating Pin 6 Linear Guide Key B 0 Zoom Ring 9 Zoom Operating Pin B 7 Linear Guide Key A 5 HELP31 HELP32 HELP33 HELP28 HELP30 HELP31 HELP30 HELP27 HELP25 FOCUS BRUSH ADJUSTMENT FOCUS SHIFT ADJUSTMENT HELP27 HELP34 HELP27 HELP29 HELP28 HELP26 A A B B EXPLODED VIEW FOCUS SCALE PLATE POSI...

Page 13: ...rture Blade Focus Cam Tube 2nd Moving Frame Guide Pin 2nd Moving Frame Guide Roller Aperture Blade Holding Ring Polyester Tape Black 10mm 4 Aperture Block 3 Aperture Unit Holding Spring 2 2 group Lens Block 1 Light Shield Sheet A HELP39 HELP38 HELP40 HELP37 HELP35 HELP36 A A C C B B EXPLODED VIEW APERTURE DIAMETER ADJUSTMENT ...

Page 14: ...e Shape of Main Flexible PC Board Block Insulating Tape Flexible Substrate Set Tape C Flexible Substrate Set Tape G Flexible Substrate Set Tape E Flexible Substrate Set Tape F Flexible Substrate Set Tape D Flexible Substrate Set Tape A 2 Focus Connect Ring 1 Gear A B Block 4 Main Flexible PC Board Block HELP44 HELP43 HELP42 HELP43 HELP41 HELP41 HELP44 HELP45 HELP44 A A B B EXPLODED VIEW ...

Page 15: ... F3 5 4 5 HELP Note for assembling and grease applying positions are shown HELP01 Affix the decoration plate aligning its of 3 5 4 5 24 105 with the index line of focus scale window unit Decoration Plate Focus Scale Window Unit Index Line ...

Page 16: ...block and torque ring retainer tube 3 Affix the outer cover to the fixed holding tube block inserting its projections in the grooves and window of fixed holding tube block Apply the adhesive bond B 60 Apply the adhesive bond B 60 Apply the adhesive bond B 60 Torque Ring Retainer Tube Fixed Holding Tube Block Fixed Holding Tube Block Decoration Cover Set Tape B Decoration Cover Set Tape B Decoratio...

Page 17: ... shown in the figure HELP04 After adjusting the zoom brush position adjustment affix the polyester tapes black 10mm cut as instructed to the position shown in the figure Note For zoom brush position adjustment refer to P 4 30 Brush Cover Polyester Tape Black 10mm 8x25mm Polyester Tape Black 10mm 8x25mm Zoom Ring Reinforcement Plate Zoom Control Tube Zoom Control Tube Zoom Brush Polyester Tape Blac...

Page 18: ... the specified hole of zoom hold ring 2 Apply the anti diffusion agent A 20 to the entire circumference of indicated portion of zoom hold ring 3 Apply the grease G 85 to the indicated portions two locations of zoom hold ring HELP06 Adhesive bond B 40 J 6082 614 A Apply the adhesive bond B 40 to the tips of three screws and tighten them as shown in the figure Apply the grease G 85 Zoom Hold Ring Mo...

Page 19: ...diffusion agent A 20 J 6082 611 A 1 Apply the grease G 85 to the indicated portions three locations of lens mount block 2 Apply the anti diffusion A 20 to the entire circumference of indicated portion of lens mount block 3 Insert the preset ring guide assy in the iris control plate and attach the main SP guide riveting block Lens Mount Block Stopper Screw Apply the anti diffusion agent A 20 Apply ...

Page 20: ...5 J 6082 619 A Grease G 85 J 6082 626 A 1 Apply the grease G 15 to the indicated portions of AF coupler shaft and gear C D block 2 Apply the grease G 85 to the shaft of gear C D block HELP10 Apply the anti diffusion agent A 20 to the entire circumference of indicated portion of 4 group lens block Hole Diameter small Hole Diameter large Preset Ring Guide Assy Lens Mount Block Main Spring Hook Apply...

Page 21: ...ens barrel holder Then insert the 1st lens barrel holder in the focus cam tube block aligning the cut portion of 1st lens barrel holder with the projec tion of focus cam tube block 3 Attach the 1st lens barrel holder aligning the hole of zoom ring with the nut B by rotating the first moving frame MF Operation Ring Focus Rubber Ring Projection Groove Zoom Ring Nut B 1st Lens Barrel Holder Hole 1st ...

Page 22: ... 611 A 1 Apply the grease G 85 to the indicated portion 1 2 of lead groove of indicated portion at inner side of 1 group lens block 2 Apply the adhesive bond B 10 to three nuts and insert them in the 1 group lens block 3 Apply the anti diffusion agent A 20 to the indicated portion of 1 group lens block Apply the grease G 85 Nut 1 Group Lens Block Apply the adhesive bond B 10 2mm Apply the anti dif...

Page 23: ... entire circumference of first moving frame 2 Apply the anti diffusion agent A 115 to the indicated portion three locations of first moving frame First Moving Frame Friction Sheet Apply the grease G 115 Slider of 1 group lens frame six locations Apply the grease G 115 Slider of 1 group lens frame six locations Apply the grease G 115 Guide roller groove of 1st lens barrel holder three locations Fir...

Page 24: ...the pinch lever or pinch lever C and pinch lever B with the cut portion of torque ring and insert the pinch lever rotation shafts Note Replace the pinch lever C in case focus clutch mechanism runs idle the pinch lever In case use pinch lever C replace with two it 3 Apply the adhesive bond B 40 to the pinch lever rotary shaft and tighten them Note In case use pinch lever C tip of the pinch lever ro...

Page 25: ...iffusion agent A 20 J 6082 611 A Grease G 15 J 6082 616 A Grease G 115 J 6082 627 A 1 Apply the anti diffusion agent A 20 to the indicated portion entire circumference of torque hold ring 2 Apply the grease G 15 and grease G 115 to the indicated portion entire circumference of torque hold ring Torque Hold Ring Apply the grease G 115 Apply the grease G 15 Apply the anti diffusion agent A 20 Scratch...

Page 26: ...Grease G 115 J 6082 627 A 1 Apply the grease G 115 to the indicated portion entire circumference of focus ring B 2 Insert the focus ring B aligning its projection with the cut portion of focus ring Torque Ring Torque Ring Spring Fixed Holding Tube Block Focus Ring B Apply the grease G 115 Focus Ring B Focus Ring Torque Ring Cut Portion Projection Ver 1 3 2007 07 ...

Page 27: ...115 and anti diffusion agent A 20 clean the area indicated by the arrow HELP25 Adhesive bond B 10 J 6082 612 A After adjusting the focus brush tighten two screws to fix the focus brush and apply the adhesive bond B 10 to the indicated portion Note For focus brush adjustment refer to P 4 38 Torque Ring Apply the grease G 115 Apply the grease G 115 Cleaning area indicated by the arrow Apply the anti...

Page 28: ...ert the focus operating lever in the forked portion of focus joint tube and attach it to the 2nd lens block 2 Apply the adhesive bond to the tips of two screws and tighten them as shown in figure Focus Cam Tube Block Apply the adhesive bond B 40 2 group Lens Block Focus Joint Tube Focus Operating Lever Forked Portion ...

Page 29: ...ning its projection The chip of focus inner gear should locate at the gear A B block with the cut portion of fixed holding tube block 3 Rotate clockwise the focus ring so that distance tube gear engages with the gear block A B lock Gear A B Block EDGE of gear A B block 1 tooth Focus Joint Tube 1 tooth Cut Portion Cut Portion Projection Projection Focus Ring Fixed Holding Tube Block Chip of Focus I...

Page 30: ...gap between the fixed holding tube block and the focus ring as shown in the figure 5 After focus shift adjustment apply the adhesive bond B 10 to the two screws of focus stopper Note Perform focus shift adjustment refer to 4 25 page Focus Stopper Focus Ring Fixed Holding Tube Block ...

Page 31: ...ion of focus ring shown in the figure 3 Affix the focus inner gear aligning its boss hole with the boss of focus ring 4 Affix the polyester tape black 10mm of size shown in the figure to the position shown in the figure Apply the grease G 85 to the indicated portion shown in the figure Apply the anti diffusion agent A 20 Focus Ring Apply the adhesive bond B 60 Boss Focus Ring Focus Ring Focus Inne...

Page 32: ... the focus scale plate to rotate HELP30 1 Set the focus cam tube block to the Wide end by rotating it counterclockwise and set the zoom ring to the Wide end 2 Insert the linear guide key A and linear guide key B in the key groove of focus cam tube block Clip Note After fixing clip them with a clip and leave it for eight hours Focus Ring Focus Inner Gear Fucus Scale Plate Focus Ring Polyester Tape ...

Page 33: ...t portion of index block of fixed holding tube block 2 Rotate counterclockwise the zoom ring a little and tighten the zoom operating pin aligning the U shaped groove with the screw hole of focus cam tube 24 Cut Portion Projection 105 Zoom Ring Screw Hole of Focus Cam Tube U Shaped Groove Zoom Ring Fixed Holding Tube Block Index Block ...

Page 34: ...ated inner portion of zoom ring HELP33 Grease G 85 J 6082 626 A Apply the grease G 85 to the indicated portion of fixed holding tube block Note Do not apply the grease to the 1 2 area of cam groove near the main flexible PC board block and the slider groove of zoom ring at the lower side of main flexible PC board block Apply the grease G 85 Apply the anti diffusion agent A 20 Zoom Ring Pin Zoom Op...

Page 35: ...e key with the cut portion cut portion nearest to the gear C D block insertion area of fixed holding tube block 2 After installation rotate the focus cam tube block in the arrow direction Cut Portion Focus Cam Tube Block Linear Guide Key Focus Cam Tube Block Projection Fixed Holding Tube Block Fixed Holding Tube Block Gear C D Block Insertion Block ...

Page 36: ...this moment be careful for the polyester tape black 10m not to cover by the cam tube HELP36 1 Set the focus cam tube block to Tele end by rotating the cam tube in the arrow direction 2 Insert the focus operating lever installing block in the focus cam tube block aligning 2nd Lens Block Focus Operating Lever Installing Block Straight Groove Focus Cam Tube Block Cam Groove Polyester Tape 20x25mm Lig...

Page 37: ...k as shown in the figure 2 Attach the aperture unit holding spring to the focus cam tube After adjusting the aperture diameter apply the adhesive bond B 10 to the idicated portion Note Perform aperture diameter adjustment referring to 4 16 page Apply the adhesive bond B 10 Focus Cam Tube Aperture Operating Plate Aperture Blade Aperture Blade Holding Ring Aperture Unit Holding Spring Cut Portion Op...

Page 38: ... cut portion of focus cam tube block 2 Rotate the aperture blade holding ring in the arrow direction so that it disappears from the cut portion of focus cam tube block state of iris close as shown in the figure Cut Portion Cut Portion Focus Cam Tube Block Focus Cam Tube Block Aperture Blade Holding Ring Preset Lever of Aperture Operating Plate Preset Lever ...

Page 39: ...o the indicated portion of aperture blade holding ring 2 Attach the aperture blade aligning its boss with the boss hole of aperture blade holding ring At this moment overlay the aperture blade clockwise 3 Attach the last aperture blade releasing the blade installed first in the arrow direction Cut Portion Preset Lever Aperture Operating Plate Aperture Blade Boss Boss Hole Aperture Blade Holding Ri...

Page 40: ... fitting block Note When operation load is heavy remove the anti slit spring 2 Attach the projection of focus connect ring in the cut portion of bearing press fitting block at three locations as shown in the figure so that the gear of focus connect ring comes to the bearing of gear of bearing press fitting block Then rotate it in the arrow direction Apply the grease G 85 Apply the adhesive bond B ...

Page 41: ...Grease G 15 J 682 619 A Grease G 85 J 682 626 A Grease G 115 J 682 627 A Apply the grease G 15 grease G 85 and grease 115 to the indicated portions of focus connect ring Apply the grease G 85 Apply the grease G 15 Apply the grease G 115 Focus Connect Ring ...

Page 42: ...lock threading the DV encoder block of main flexible PC board block in the hole of bearing press fitting block When affixing use a and b as references Affix the DV encoder block in parallel with the edge surface of bearing press fitting block Fold upward Fold upward Main Flexible PC Board Block Fold downward Fold downward Fold downward Fold downward Fold downward Flexible Substrate Set Tape F 5x10...

Page 43: ...n of bearing press fitting block 2 Apply the grease G 115 to the indicated portion of bearing press fitting block Main Flexible Board Block Apply the adhesive bond B 10 Apply the adhesive bond B 10 Apply the anti diffusion agent A 20 Bearing Press Fitting Block Bearing Press Fitting Block Apply the grease G 115 Press fitted portion of focus ring Apply the grease G 115 Press fitted portion of focus...

Page 44: ...the 4th lens hold washer shown in figure 3 Apply the adhesive bond B 10 to the 2 locations of all circumference of 4 group lens block and 4th lens hold washer 4 Group Lens Block Apply the adhesive bond B 10 2 locations of all circumference width 5mm Apply the adhesive bond B 10 2 locations of all circumference width 5mm 4th Lens Holder Block Ver 1 1 2006 12 ...

Page 45: ...al parts with no reference number in the exploded views are not supplied 16 A 1207 246 A BLOCK GEAR C D 17 Selection parts COUPLER ADJUSTMENT WASHER A to E Note 1 18 2 688 209 01 BRUSH COVER 19 9 913 210 03 POLYESTER TAPE BLACK 10mm Note 2 20 2 688 271 01 RUBBER TORQUE ADJUSTMENT 21 2 688 222 01 CONTACT CHIP ZOOM BRUSH 22 2 688 303 01 DECORATION COVER SET TAPE 23 2 688 304 01 DECORATION COVER SET ...

Page 46: ... selected according to adjustment etc Select the part referring to page 3 6 64 2 688 151 01 MF OPERATION RING 65 2 688 257 01 LEVER PINCH LEVER B 66 2 688 256 01 PIN PINCH LEVER SHAFT 67 2 688 398 01 FOCUS RUBBER RING 68 Selection parts 1ST LENS BARREL GUIDE ROLLER A to D Note 2 69 2 688 347 01 NUT B 70 2 688 149 01 FIRST MOVING FRAME 71 2 688 273 01 PIN 1ST LENS BARREL GUIDE PIN 72 2 688 272 01 F...

Page 47: ...2 2 688 246 01 FOCUS OPERATING LEVER 113 2 685 694 01 SCREW M1 6X4 0 114 2 688 206 01 LIGHT SHIELD PLATE A 115 2 688 205 01 GEAR FOCUS INNER GEAR 116 9 913 210 03 POLYESTER TAPE BLACK 10mm Note 1 117 2 688 150 01 RING FOCUS RING 118 2 688 396 01 PLATE FOCUS SCALE PLATE 119 3 218 506 01 ZOOM OPERATING PIN B Ref No Part No Description 3 1 3 FOCUS CAM TUBE BLOCK ZOOM RING AND FOCUS RING A A B B 101 1...

Page 48: ...ote 1 158 2 688 308 01 LIGHT SHIELD SHEET A 159 9 913 210 03 POLYESTER TAPE BLACK 10mm Note 2 160 2 685 585 01 PHI4 HEAD SCREW M1 6X2 5 161 2 684 762 01 PHI3 HEAD SCREW M1 6X2 5 162 A 1207 237 A BLOCK FOCUS CAM TUBE Ref No Part No Description Note 1 Select the type of part according to the operation load of the associated parts Select the part referring to page 3 6 Note 2 Affix the polyester tape ...

Page 49: ...8 152 01 FOCUS CONNECT RING 208 A 1207 244 A BLOCK GEAR A B 209 2 887 125 01 SCREW TAPPING M1 7X4 5 210 A 1202 191 A BLOCK MAIN FLEXIBLE PC BOARD 211 2 688 317 01 SHEET FLEXIBLE SUBSTRATE SET F 212 2 688 326 01 FLEXIBLE SUBSTRATE SET TAPE G 213 9 913 210 01 INSULATING TAPE Note 1 214 A 1207 243 A BLOCK BEARING PRESS FITTING Ref No Part No Description 3 1 5 MAIN FLEXIBLE PC BOARD BLOCK AND FOCUS CO...

Page 50: ...G3 4 ADJUSTMENT WASHER B t 0 07mm 2 688 217 01 G3 4 ADJUSTMENT WASHER C t 0 1mm 2 688 218 01 G3 4 ADJUSTMENT WASHER D t 0 2mm 2 688 219 01 G3 4 ADJUSTMENT WASHER E t 0 3mm Ref No 60 Select the type of part according to the operation load of the associated parts Part No Description 2 688 243 01 SPRING TORQUE RING SPRING A 2 688 244 01 SPRING TORQUE RING SPRING B Ref No 63 Use the pinch lever usuall...

Page 51: ...2 686 120 01 MANUAL INSTRUCTION JAPANESE ENGLISH FRENCH SPANISH SIMPLIFIED CHINESE 2 686 120 11 MANUAL INSTRUCTION GERMAN DUTCH SWEDISH ITALIAN AEP 2 686 120 21 MANUAL INSTRUCTION PORTUGUESE RUSSIAN TRADITIONAL CHINESE KOREAN ARABIC AEP Lens Hood SH0016 2 687 332 01 Front Lens Cap 2 687 233 01 Rear Lens Cap 2 683 615 01 ...

Page 52: ...or Calculator 2 is downloadable from the ESI homepage Fig 4 1 1 Ver 1 1 2006 12 Personal computer Note 1 AE master lens J 6082 597 A Flange back gauge 43 50mm J 6082 608 A Maximum Aperture jig J 6082 640 A Aberration measuring cap 62mm SAL24105 J 6082 646 A Flange back tester J 6082 606 A A mount attachment J 6082 607 A Lens test projector J 6082 605 A Note 3 1000 mm Collimator 110V J 6082 604 A 2...

Page 53: ...5 M Byte or more recommended USB terminal Standard equipment Graphics 32 000 colors or more recommended VGA monitor Note 2 Attach the chart to the 1000 mm collimator as shown in Fig 4 1 2 Fig 4 1 2 Note 3 Connect the variable transformer Output voltage AC 100 V to the lens test projector Note 4 Finished Inspection JIG is AC 100 V only Align the marks 1000 mm collimator Chart ...

Page 54: ...s Adjustment Program ActuatorChecker exe PC Card Setup File InstaCal exe Note 1 Lap top PC with PC card slot on which Windows XP runs Note 2 Obtain the PC card setup file InstaCal exe from the ESI homepage Note 3 Obtain the lens adjustment program ActuatorChecker Ver x x x x zip from the ESI homepage 1 Download of PC card setup file InstaCal exe 1 Create the MCC folder in the C drive Fig 4 1 3 2 D...

Page 55: ...t destination folder Fig 4 1 5 6 The window returns to the menu to specify the extract destination folder Click Unzip Fig 4 1 6 7 When the window below appears click OK Fig 4 1 7 8 Return to the menu to specify the extract destination folder Then click Close to close the window ...

Page 56: ...up of PC Card 1 Double click InstaCal exe in C MCC folder to begin the installation Fig 4 1 8 2 The menu to begin the installation appears Click Next Fig 4 1 9 3 Specify the install destination folder As the default is used for it click Next Fig 4 1 10 ...

Page 57: ...installation is completed Click Finish Note To refer to the readme file check the Show the readme file and click Finish Fig 4 1 12 6 To make the configuration installed effective the window to prompt the restart appears Click Yes to restart the PC Note If a device is connected without restarting the program may not work properly Fig 4 1 13 ...

Page 58: ...nsert the PC CARD DIO48 in the PC card slot 8 The software installation window appears Click Install the software automatically Recommended Fig 4 1 14 9 The software is detected and installed When the window below appears click Finish to terminate the installation Fig 4 1 15 ...

Page 59: ...he Windows setting the window below may differ Fig 4 1 16 2 When PC CARD DIO48 is detected the window below appears Confirm that the PC CARD DIO48 is checked Note Depending on the slot inserted the slot No differs Fig 4 1 17 3 Confirm that PC CARD DIO48 is recognized as Board 0 Note If not recognized as Board 0 the program does not work properly Fig 4 1 18 4 Click File Exit to terminate InstaCal ...

Page 60: ...1 Download the file ActuatorChecker VerX X X X zip from Service Fixture and Software of ESI homepage save and extract it 2 Start up ActuatorChecker exe from an arbitrary folder 3 If PC CARD DIO48 is properly installed the window below appears Note The version of ActuatorCheker might be updated Fig 4 1 19 ...

Page 61: ...fore this procedure is executed Equipment Personal Computer USB cord with connector Finished Inspection JIG AC100 V only Lens Adjustment Program ActuatorChecker exe 1 Connect equipment and checking lens as shown Fig 4 1 20 Fig 4 1 20 2 Turn on the finished inspection JIG 3 Turn on the personal computer 4 Start up ActuatorChecker exe from an arbitrary folder conform that start up program normally N...

Page 62: ...ActuatorChecker exe Fig 4 1 21 2 Depending on the initial startup or setting made at the previous startup the window differs When the English window appears click the Set up button Note When any button is clicked the Serial window appears The window to enter the lens serial number appears Fig 4 1 22 ...

Page 63: ... 4 1 5 About Inspection Procedure of Lens Adjustment Program ActuatorChecker The inspection method has the method of executing the method of inspecting the corresponding model as everything continues and the inspection of each item one by one Click START from the start up window when you inspect the corresponding model as everything continues The procedure for executing the inspection of each item...

Page 64: ...ons and save them Note Shoot the center of the luminance surface three times with the master lens and checking lens Setting of Luminance box Luminance EV11 Setting of Lens Zoom Wide end focal length 24mm Focus Infinity end Setting of Camera ISO 100 Exposure Mode M shutter Speed 1 125 Aperture F5 6 Focus Mode MF Metering Center weighted Preset white balance Tungsten D R OFF Luminance box Luminance ...

Page 65: ...s 1 Start the Color Calculator 2 Fig 4 2 2 2 Read the image from the file menu Fig 4 2 3 3 Set the Color Calculator 2 as follows Measured value display Display menu RGB L a b Measuring method Display menu Center Single Area Fig 4 2 4 Color space Edit menu sRGB Fig 4 2 5 Area size for calculate Edit menu Option 256 256 Pixels Fig 4 2 6 ...

Page 66: ...7 3 Checking Method 1 Calculate aperture error using the following formula and check that the aperture error is within the specification Aperture error Average G value of checking lens b Average G value of master lens a Specification Aperture error 15 to 10 Wide end 24mm 2 When the aperture error is out of specification perform 4 2 2 Aperture Diameter Adjustment Calculate button Check the G value ...

Page 67: ...n zoom operated Therefore adjust in the procedure below Equipment Adhesive bond B 10 Iris Open Fixture Caliper 1 Preparation 1 Remove the 2 group lens block from the focus cam tube block and assemble parts shown in Fig 4 2 8 in it 2 Set the zoom to 105 mm 3 Attach the maximum aperture jig and open iris Fig 4 2 8 A A Fixed Holding Tube Block Zoom Ring Lens Mount Block Rear Light Shield Barrel Focus...

Page 68: ...2 Operate the preset ring and check the shape of inscribed circle of iris blades again 3 Check the tolerance of iris again and repeat the adjustment check until the tolerance of iris meets the specification 4 After completing the adjustment apply the adhesive bond B 10 to three indicated portions Fig 4 2 9 1 6 5 m m Apply the adhesive bond B 10 Aperture Blade Holding Ring Preset Lever Preset Ring ...

Page 69: ...Focal length f mm distance m 24 1 1 50 2 0 105 4 0 Table 4 3 1 1 Perform the following steps 1 to 3 and incorporate the internal lenses of the lens test projector according to the checking focal length 1 Open the lid of the lens test projector 2 Pull up and turn the fixed levers on the right and left sides of the lens test projector 3 Remove or insert the lens Note Be sure to have the right positi...

Page 70: ...switch to ON Fig 4 3 2 4 Turn the focus ring of the checking lens until the chart image projected on the screen is the sharpest at the center y 0 5 Set the plane mirror to the center of the projected image y 0 and adjust the projector position so that the mirror reflects the light to the center of the lens Distance Lens test projector Chart Fan switch Lamp switch Plane mirror Screen A mount attach...

Page 71: ...cus is beyond maximum revolving power Do not confuse spurious resolution for the smallest pitched lines Fig 4 3 4 4 Change the focal length zoom and distance of the checking lens and check that the all readings y 0 y 12 f 24 meridional M only saggital S and meridional M at y 15 or 18 at each focal length zoom and distance is within the specification of the Table 4 3 2 Specification Focal length di...

Page 72: ...ease the thickness of washer to adjust the interval between 3rd group and 4th group by the amount calculated by the formula below 1 If the position of maximum resolution of center y 0 locates in front decrease the thickness of spacer adjustment washer 2 If the position of maximum resolution of center y 0 locates at back increase the thickness of spacer adjustment washer Amount of thickness of adju...

Page 73: ...ge back gauge 43 50mm securely to the A mount attachment and hold them together 4 Turn the focusing knob of the flange back tester so that fine scratches on the flange back gauge 43 50mm is the sharpest Note Turn the knob in the direction of the arrow of Fig 4 4 2 for correct reading Fig 4 4 2 5 Turn the scale ring of the dial gauge until the long pointer indicates 0 Note This position is the flan...

Page 74: ...the chart center Refer to Fig 4 4 4 Note Figure shows example The cause depends on individual lens Fig 4 4 4 3 Checking Method 1 Calculate the flange back f F of the checking lens using the following formula and check that the specification of the Table 4 4 1 is satisfied Flange back f F of the checking lens Flange back gauge Number of short pointer revolution Reading of long pointer Specification...

Page 75: ...ess of back washer Note Measure the thickness of back washer with a micrometer or a caliper Refer to Table 4 4 2 In case of negative value of shift amount X make the back washer thinner by x In case of positive value of shift amount X make the back washer thicker by x Back Washer Part No Description t mm 2 688 527 01 WASHER A BACK 0 05 2 688 528 01 WASHER B BACK 0 07 2 688 529 01 WASHER C BACK 0 1...

Page 76: ...by zooming Specification f mm f F mm 24 44 55 to 44 77 35 50 44 55 to 44 80 70 105 44 55 to 44 90 Table 4 5 1 2 Adjustment Perform referring to the flange back f F check adjustment 1 In case of completed lens expose the body of lens by removing outer cover 2 Set the focal length to 24 mm and the distance tube of lens to the infinite end Then measure the flange back value f F 3 Leave the dial gauge...

Page 77: ... adjusemtnt of distance scale plate 1 Adjustment 1 Set the focus ring tube to the infinite end 2 Align the white line on the focus scale plate with the marking off line on the fixed holding tube block 3 Return a little the focus ring and apply the adhesive bond B 10 to the location shown in the figure Fig 4 6 1 Fixed Holding Tube Block Focus Scale Plate Focus Scale Plate White Line Marking off Lin...

Page 78: ... Method 1 Set the lens aperture to the open aperture position and measure the flange back f F 2 Set the aberration measuring cap 62mm F8 equivalent on the tip of lens as shown in the Fig 4 7 1 then measure the flange back f F Fig 4 7 1 3 Calculate amount of focus shift using the following formula and check that the specification is satisfied Note The focus shift amount of the checking lens is diff...

Page 79: ...d to equipment with checking lens Refer to Section 4 1 3 2 Start up of ActuatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click ROM Data Fig 4 8 1 2 The Serial window appears Input the lens serial number Note When OK is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 8 ...

Page 80: ...e error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Fig 4 8 5 Fig 4 8 6 2 Although the lens is positioned at the infinity position if the NG appears confirm or perform the following 4 9 1 Zoom Brush Position Adjustment Search Zoom Adjustment Point 4 10 1 Focus Brush Position Adjustment Search Focus A...

Page 81: ...adable from the ESI homepage 1 Preparations 1 Remove the zoom rubber ring Fig 4 9 1 2 Peel off the polyester tape black 10 mm and remove the zoom ring reinforcement plate and brush cover Fig 4 9 2 3 Connected to equipment with checking lens Refer to Section 4 1 3 4 Start up of ActuatorChecker exe 5 Click Set up and perform the initial setting Refer to Section 4 1 4 Zoom Rubber Ring Brush Cover Pol...

Page 82: ...pe black 10 mm Fig 4 9 3 3 Click the Search Zoom Adj Point Fig 4 9 4 Note Move the brush right and left to adjust At this moment be careful not to shift the position by shock when touching to the zoom Fig 4 9 5 Flexible Board Pattern trace Side Zoom Brush Zoom Brush Zoom Ring Zoom Brush Polyester Tape Black 10 mm 6x50 mm ...

Page 83: ...2 Zoom Brush Position Check and 4 9 3 Zoom Brush Pattern Check 3 In case of error display in the Search Focus Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Adjusting Method again Fig 4 9 7 Fig 4 9 8 2 If the NG appears again thought cause communication error of the finished inspection JIG a...

Page 84: ...uatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Zoom Adjustment Point Fig 4 9 9 2 The Serial window appears Input the lens serial number Note When OK is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 9 10 3 The message Move ZOOM to WIDE position Then push ENT...

Page 85: ...e error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again In case of error at the wide position in the Zoom Adjustment Point Fig 4 9 14 Fig 4 9 15 In case of error at the tele position in the Zoom Adjustment Point Fig 4 9 16 Fig 4 9 17 2 Although the lens is positioned at the tele position or the infinity ...

Page 86: ...ctuatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Zoom Pattern Fig 4 9 18 2 The Serial window appears Input the lens serial number Note When OK is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 9 19 3 The message Move ZOOM to TELE position Then push ENTER is ...

Page 87: ...p up window and press the ENTER key to return to the initial window Fig 4 9 23 3 In case of error display in the Zoom Pattern Tele position first try 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Fig 4 9 24 Fig 4 9 25 2 Although the lens is positioned at the tele position if NG appears...

Page 88: ...ition seconds Fig 4 9 28 2 Perform 2 Checking Method again repeat the inspection until OK appears on the pop up window 5 In case of error display in the Zoom Pattern TELE position second try 1 When the error display and the NG display appear to the pop up window perform the work with caution so that setting the lens to the tele position can be done in more than 5 seconds and no more than 20 second...

Page 89: ...he outer cover from the lens body Note Remove the outer cover little by little inserting the Philips screw driver in the slit portion of outer cover Fig 4 10 1 2 Connected to equipment with checking lens Refer to Section 4 1 3 3 Start up of ActuatorChecker exe 4 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Adjusting Method 1 Set the focus position to infinity position 2 Lo...

Page 90: ... B 10 to the screws 6 Perform 4 10 2 Focus Brush Position Check and 4 10 3 Focus Brush Pattern Check 3 In case of error display in the Search Focus Adjustment Point 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Adjusting Method again Fig 4 10 5 Fig 4 10 6 2 If the NG appears again thought cause communicatio...

Page 91: ...uatorChecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Focus Adjustment Point Fig 4 10 7 2 The Serial window appears Input the lens serial number Note When OK is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 10 8 3 The message Move FOCUS to Near position Then push ...

Page 92: ...the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again In case of error at the near position in the Focus Adjustment Point Fig 4 10 12 Fig 4 10 13 In case of error at the infinity position in the Focus Adjustment Point Fig 4 10 14 Fig 4 10 15 2 Although the lens is positioned at the near position or t...

Page 93: ...hecker exe 3 Click Set up and perform the initial setting Refer to Section 4 1 4 2 Checking Method 1 Click the Focus Pattern Fig 4 10 16 2 The Serial window appears Input the lens serial number Note When OK is clicked without inputting the serial number the date executed is displayed on the completion window of each item Fig 4 10 17 3 The message Move FOCUS to Infinity position Then push ENTER is ...

Page 94: ... up window and press the ENTER key to return to the initial window Fig 4 10 21 3 In case of error display in the Focus Pattern infinity position first try 1 When the error display and the NG display appear to the pop up window press the ENTER key to return to the initial window and perform 2 Checking Method again Fig 4 10 22 Fig 4 10 23 2 Although the lens is positioned at the infinity position if...

Page 95: ...econds Fig 4 10 26 2 Perform 2 Checking Method again repeat the inspection until OK appears on the pop up window 5 In case of error display in the Focus Pattern infinity position second try 1 When the error display and the NG display appear to the pop up window perform the work with caution so that setting the lens to the infinity position can be done in more than 5 seconds and no more than 20 sec...

Page 96: ...pplied to the Service Manual depending on the date of issue Switching a page To move to the first page click the To move to the last page click the To move to the previous page click the To move to the next page click the Reversing the screens displayed once To reverse the previous screens operation one by one click the To advance the reversed screens operation one by one click the Application to ...

Page 97: ...air Parts Section 1 5 Section 2 Section 3 Change of List of Service Tools and Equlipments Section 4 Additon of HELP46 Correction of Repair Parts S M Correction Page 3 2 Correction of Repair Parts Page 3 1 3 3 3 6 Change of HELP HELP22 HELP42 Change of Specification Page 4 20 4 23 Correction of Formula Page 4 27 Correction of Aperture Diameter Check Page 4 13 4 15 Addition of Repair Parts Page 3 2 ...

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Sony SAL-24105, Service Manual

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