Sony PDW-U4 Service Manual Download Page 26

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2-1-2. Periodic Inspection and Replacement Parts List

The following table does not show the guarantee period of each part. The part replacement cycle or
recommended replacement time varies depending on the operating environment and the use situation.

(1)

Location

No.

Part to be

replaced

Hours Meter

(Menu Item)

Replacement

cycle

Part No. and part name

Reference

(1)

Optical block

assembly

Laser parameter

(Laser Parameter)

Every 7000

A-5025-721-A

HEAD ASSY (XDH-422_U4)

(RP)

4-5. Optical

Block Assembly

Summary of Contents for PDW-U4

Page 1: ...he purpose of sales installation configuration and use of Sony products Using this information for any purpose other than the purpose described foregoing is forbidden 2 Do not copy replicate reproduce alter translate transmit sell lease or distribute this information in whole or in part without the prior written permission of the author Revision of Information This information may be changed or up...

Page 2: ...zungen zu vermeiden sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n e...

Page 3: ...output power 280 mW max of pulse peak 150 mW max of CW Standard IEC 60825 1 2007 IEC 60825 1 2014 This model PROFESSIONAL DISC DRIVE UNIT is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those speciﬁed herein may result in hazardous radiation exposure CAUTION 警告万一異常が起きた際にお客様が電源をきることができるように設置の際には機器近くの固定配線内に専用遮断装置を設けるか機器使用中に容易に抜...

Page 4: ... Drive Utility Software 15 1 12 Cables to Handle with Care 16 1 12 1 Disconnecting Connecting Flexible Cable FFC FPC 16 1 12 2 Disconnecting Connecting Fine Wire Coaxial Cable 17 1 12 3 Disconnecting Connecting Power Harness 19 1 13 Cautions on Handling the Optical Block Assembly 20 Section 2 Periodic Inspection and Maintenance 22 2 1 Periodic Inspection 22 2 1 1 Digital Hours Meter 22 2 1 2 Perio...

Page 5: ...ion after Replacement or Repair 80 4 6 BU Assembly Sled Motor 81 4 7 Spindle Motor 83 4 8 DC Fan 52 Square Assembly 84 4 9 DC Fan 40 Square Assembly 85 4 10 Front Frame Assembly 87 4 11 Replacement of Board 88 4 11 1 BD 48 Board 88 4 11 2 UI 32 Board 94 4 11 3 JK 109 Board 96 4 11 4 KY 800 Board 97 4 11 5 LDR 35 Board 98 4 11 6 LDR 36 Board 99 4 11 7 SE 1004A Board 100 4 11 8 SE 1005A Board 102 4 ...

Page 6: ...132 6 7 2 SERIAL NO 132 6 7 3 MAINTENANCE HOURS TIMERS 1 133 6 7 4 MAINTENANCE HOURS TIMERS 2 133 6 7 5 RESET HOURS RESET SPINDLE HOURS 134 6 7 6 RESET HOURS RESET LOADER COUNT 135 6 7 7 RESET HOURS RESET SEEK COUNT 136 Section 7 Circuit Description 137 7 1 Circuit Description 137 7 1 1 Playback System 137 7 1 2 Servo System 138 7 1 3 System Control 139 Section 8 Spare Parts 140 8 1 Note on Repair...

Page 7: ...4 Frame Wiring 151 Revision History 152 ...

Page 8: ...rong magnetic field Places subject to much electrical noise Places where electrostatic noise is likely to be generated Places where specified installation space cannot be provided Sealed places Horizontal installation condition Allowable gradient of 30 degrees or less Do not tilt the front or rear of the unit more than 30 degrees CAUTION If the unit is used at a slant secure it to prevent it from ...

Page 9: ...ppliance Connector Plug conforming to the proper ratings Voltage Ampere If you have questions on the use of the above Power Cord Appliance Connector Plug please contact your local Sony Sales Office Service Center WARNING Never use an injured power cord For customers in the U S A and Canada 1 Power cord 125 V 7 A 2 0 m 1 011 040 1x Tip If this type of power cord is not available purchase a power co...

Page 10: ... Service Center 1 3 Supplied Accessories AC adaptor 1 USB cable 1 Power supply cord 1 For CN model only 1 4 Cables Use the following cables or equivalent for connection to each connector Note To operate this unit by the USB PD connect it to a computer that conforms to the USB PD3 0 standard and can supply 60 W or more power 1 Panel Indication Applicable Cable Part Number USB cable Type C C 1 005 5...

Page 11: ...ion No Board Name Circuit Function 1 BD 48 Drive main 2 JK 109 Power button DC IN 3 KY 800 Front panel 4 LDR 35 Cartridge sensor 5 LDR 36 Loading position sensor 6 SE 1004A EEPROM OP1 position sensor Cartridge sensor 7 SE 1005A OP0 position sensor Cartridge sensor 8 UI 32 USB interface DC DC converter ...

Page 12: ... 1 7 4 5 6 2 2 8 9 3 6 Location No Part Name 1 Loader assembly 2 Cleaner assembly 3 Loading motor assembly 4 Optical block assembly OP 0 5 Optical block assembly OP 1 6 Sled motor assembly 7 Spindle motor 8 DC fan 52 square 9 DC fan 40 square ...

Page 13: ...ion of the optical block assembly 3 REC INH sensor Detects status of the recording prohibition tab of the cartridge 4 Cartridge DOWN sensor Detects down position of the cartridge 5 Cartridge IN sensor Detects insertion of the cartridge 6 Cartridge type sensor Detects type of the inserted cartridge single layer disc to quad layer disc 7 Angular speed sensor Detects angular speed applied to the opti...

Page 14: ... specified ones this may cause a fire or electric shock This unit is equipped with eFuse electronic fuse If an overcurrent flows due to an internal fault these fuses shut off the overcurrent to stop operation of the unit In the event of operation stop turn off the unit and inspect the inside of the unit and remove the cause of the overcurrent After the current value in the unit becomes normal the ...

Page 15: ...switches for factory use while power is supplied Ref No Name Description S1 System Reset Factory use S2 Disc Drive LSI Recovery Factory use S3 Disc Drive LSI Reboot Factory use S600 USB Reset Factory use S700 System Recovery Factory use S1 S2 S3 S600 S700 BD 48 Board Side A ...

Page 16: ...screws Corresponding screws PSW2 x 5 PSW2 x 6 K2 6 x 8 Shoulder screw Φ9 J 6323 430 A Torque driver bit M3 0 Tightening screws Corresponding screws PSW3 x 20 2 J 6325 400 A Torque driver 3 kg cm 0 3 N m Tightening screws J 6252 510 A Torque driver 6 kg cm 0 6 N m J 6252 520 A Torque driver 12 kg cm 1 2 N m 3 3 184 527 01 Cleaning cloth 15 cm x 15 cm Cleaning 4 9 919 573 01 Cleaning fluid Cleaning ...

Page 17: ...onal computer PC For software operation Firmware update etc Data read check etc Check and adjustment of drive For specifications refer to the Operating Instructions 1 005 566 1x USB cable Type C C Firmware update etc Data read check etc Supplied with the unit 1 493 482 4x AC adaptor DC power input of the unit Supplied with the unit 1 011 040 1x 1 Power cord for customers in the U S A and Canada DC...

Page 18: ...15 1 11 XDCAM Drive Utility Software The installation method and starting method of the XDCAM Drive Utility Software referred to as Utility software hereafter are described in the Operating Instructions ...

Page 19: ... an angle above the value shown in the figure to prevent the connector from being damaged Note The following cables are referred to collectively as flexible cable in this manual Flexible printed circuit FPC Flexible flat cable FFC Locking tab Locking tab Connector Insulating surface 90 0 to 20 Flexible cable Flexible cable Flexible cable 90 Type A Angle of locking tab and angle of connecting disco...

Page 20: ...ling the fine wire coaxial cable so that fine wires are not disconnected When disconnecting the fine wire coaxial cable be sure to hold the connector Do not attempt to pull the cable Check that the contact surface of the fine wire coaxial cable connector is free from dirt or dust Connector Connector 90 Flexible cable Upper and lower both sides are conductive surface Conductive surface Locking tab ...

Page 21: ... Insert the connector of fine wire coaxial cable in the direction of the arrow to connect it Note Insert firmly the connector of fine wire coaxial cable all the way in Fine wire coaxial cable Hold the connector to disconnect Do not attempt to disconnect by pulling the cable Correct Wrong Both sides of connector Fine wire coaxial cable Both sides of connector ...

Page 22: ...he lead wire side of the crimp socket on the header while the other side of the crimp socket is suspended in midair Fig 1 2 Insert the other side of the crimp socket into the header as holding down the lead wire side of the crimp socket to secure it on the header Fig 2 3 Push the crimp socket firmly until it snaps in place Fig 3 Header Protrusion for pulling Crimp socket Simplified lock Enhanced l...

Page 23: ...ions The optical block assembly has been precisely adjusted Do not give impact to it due to fall or careless handling Do not touch the objective lens When handling the optical block assembly hold the slide base die casting part If a part of human body or another object directly touches the circuit on the printed circuit board it may deteriorate The actuator has a strong magnet If a magnetic substa...

Page 24: ...21 Hold the shaded portions Keep away a screwdriver Objective lens Actuator ...

Page 25: ...e Operating Instructions Digital hours meter display 1 Connect the unit to the PC and run the Utility software Refer to the Operating Instructions 2 Click Hours Meter from the Device Information menu in the tree display area left frame of the Utility software Information to be displayed Note Stepping of the counter depends on the recording playback rate and operating environment Item Description O...

Page 26: ...t cycle or recommended replacement time varies depending on the operating environment and the use situation 1 Location No Part to be replaced Hours Meter Menu Item Replacement cycle Part No and part name Reference 1 Optical block assembly Laser parameter Laser Parameter Every 7000 A 5025 721 A HEAD ASSY XDH 422_U4 RP 4 5 Optical Block Assembly ...

Page 27: ...n cleaning each block Before inserting the cartridge after cleaning confirm that cleaning fluid has completely evaporated 2 2 2 Cleaning the Loader Assembly Note The loader assembly consists of precision parts Be very careful not to damage or apply excessive force to such parts when cleaning the loader assembly Tools Cleaning cloth or cotton swab Cleaning fluid alcohol Procedure 1 Remove the cabin...

Page 28: ...om the actuator The drive assembly consists of precision parts Be very careful not to damage or apply excessive force to such parts when cleaning the spindle motor Tools Cleaning cloth or cotton swab Cleaning fluid alcohol Procedure 1 Remove the cabinet parts Refer to 4 2 Removing Installing the Cabinet 2 Remove the loader assembly Refer to 4 3 Loader Assembly 3 Slide the optical block assembly in...

Page 29: ...Vacuum cleaner Cleaning cloth or cotton swab Cleaning fluid alcohol Cartridge PFD23A PFD50DLA etc Procedure 1 Clean the connectors on the rear of the unit 2 Remove sand and dust from the following parts with a vacuum cleaner Power button EJECT button Manual eject mechanism Disc slot Intake air vent Exhaust air vent 3 Remove the cabinet parts Refer to 4 2 Removing Installing the Cabinet 4 Carefully...

Page 30: ...k that the DISC IN indicator lights up after the ACCESS indicator blinks 2 2 5 Cleaning the Pickup Lens Error code 02 020 02 0A0 02 120 or 02 1A0 may appear due to contamination of the optical pickup lens In this case clean the pickup lens according to 6 4 9 LENS CLEANING Note Take the disc out of the unit before cleaning the pickup lens If a disc is remaining at this unit the pickup lens cannot b...

Page 31: ...rror occurs the error code is recorded in the error logger of the unit Refer to 6 6 ERROR LOGGER The operation of the unit is restricted when an error of which the ERROR ALARM indicator blinks at an interval of 1 second occurs Protection mode When the unit detects an error it enters the special state protection mode to prevent breakdown or failure of the cartridge disc optical drive and other part...

Page 32: ...escribes as below Disc Switches off when a disc is ejected and inserted again Power Switches off when the power of the unit is turned off and on again Disc Power Switches off when a disc is ejected and inserted again or the power of the unit is turned off and on again XX XXX Main code Sub code Main Code Main Error 0X Optical drive control errors and device errors 02 Optical device LD liquid crysta...

Page 33: ...tom is improved The problem is fixed Use the unit as it is when the same symptom keeps occurring There is something wrong with the optical or electrical system in optical block assembly OP 0 Replace optical block assembly OP 0 2 1 1 Digital Hours Meter 2 1 2 Periodic Inspection and Replacement Parts List 6 4 9 LENS CLEANING 4 5 Optical Block Assembly 025 0 25 seconds Power Optical block assembly 0...

Page 34: ...he SE 1005A board 6 4 4 LOADER 1 6 Location of Sensors and Their Functions 0A0 1 second Disc Power Optical block assembly 0Bch is recording data with the maximum laser output 1 Eject the cartridge 2 Check laser parameter 0 of hours meter When laser parameter 0 of hours meter has not reached the end of replacement cycle Go to step 3 in the error remedy method reached the end of replacement cycle It...

Page 35: ...iodic Inspection and Replacement Parts List 4 5 Optical Block Assembly 0A7 0 25 seconds Power Laser drive overcurrent was detected in optical block assembly 0Bch 0A8 0 25 seconds Disc Power Optical block assembly 0Bch determines that there is no cartridge and then the laser output is stopped 1 Eject the cartridge 2 Startup the maintenance menu and display CHECK LOADER 3 Insert the cartridge and ch...

Page 36: ...the same symptom keeps occurring There is something wrong with the optical or electrical system in optical block assembly OP 1 Replace optical block assembly OP 1 2 1 1 Digital Hours Meter 2 1 2 Periodic Inspection and Replacement Parts List 6 4 9 LENS CLEANING 4 5 Optical Block Assembly 125 0 25 seconds Power Optical block assembly 1Ach detected a laser output error 1 Eject the cartridge 2 Check ...

Page 37: ...he SE 1005A board 6 4 4 LOADER 1 6 Location of Sensors and Their Functions 1A0 1 second Disc Power Optical block assembly 1Bch is recording data with the maximum laser output 1 Eject the cartridge 2 Check laser parameter 1 of hours meter When laser parameter 1 of hours meter has not reached the end of replacement cycle Go to step 3 in the error remedy method reached the end of replacement cycle It...

Page 38: ...HECK LOADER 3 Insert the cartridge and check DOWN SENSOR and SENSOR HOLE when DOWN SENSOR is set to DOWN and SENSOR HOLE displays 4 The problem is fixed Use the unit as it is when DOWN SENSOR is set to other than DOWN and SENSOR HOLE does not display 4 There is a possibility that a detection sensor is damaged Go to step 4 in the error remedy method 4 Check the corresponding detection sensors and t...

Page 39: ...o error occurs The problem is fixed Use the unit as it is In the case the error occurs Go to step 3 in the error remedy method 3 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty Do not use the previous cartridge any longer Tip For how to handle the defective cartridge contact your local Sony Sales Office Service Center In the case the error occurs D...

Page 40: ...e cartridge contact your local Sony Sales Office Service Center In the case the error occurs A drive fault is likely Go to step 3 in the error remedy method 3 Startup the maintenance menu and perform CHECK SPINDLE MOTOR In the case no error occurs The problem is fixed Use the unit as it is In the case the error occurs Go to step 4 in the error remedy method 4 Check the loader assembly installation...

Page 41: ...d then insert the cartridge again When this error occurs again go to step 3 in the error remedy method When this error no longer occurs the problem is fixed Use the unit as it is 3 Insert another cartridge and check whether this error occurs again When this error no longer occurs the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the defectiv...

Page 42: ...ected during vertical movement of the loading operation 1 Eject the cartridge If the cartridge is not ejected turn off and on the unit Press the EJECT button after startup to eject the cartridge Note EJECT button operation or power off and on operation may generate another alarm code 2 Insert the same cartridge and check whether this error occurs again If the cartridge cannot be inserted turn off ...

Page 43: ...tridge and remove it by pressing the EJECT button and then check whether this error occurs again When this error no longer occurs the previous cartridge may be defective Do not use the previous cartridge any longer Tip For how to handle the defective cartridge contact your local Sony Sales Office Service Center When this error occurs again the loader assembly may be defective 4 3 Loader Assembly 8...

Page 44: ... power off and on operation may generate another alarm code 2 Insert the same cartridge and remove it by pressing the EJECT button and then check whether this error occurs again If the cartridge cannot be inserted turn off and on the unit and then insert the cartridge again When this error occurs again Go to step 3 in the error remedy method When this error no longer occurs The problem is fixed Us...

Page 45: ...is NG check the installation of the relevant fan and the cable connection Improper connection half insertion or oblique insertion Damage to connectors Significant scratches or disconnection of flexible cables Damage or dust dirt at connecting parts Unplug flexible cables 4 3 Loader Assembly 6 4 2 DEVICE FAN MOTOR A01 0 25 seconds Power The temperature sensor of the optical block assembly 0Bch dete...

Page 46: ...and then check whether this situation is improved In the case of USB connection Check whether the USB cable has not been damaged Check the USB cable connection When the USB cable is properly connected unplug and plug it again and then check whether the situation is improved 2 Check the harness cables that are used between the JK 109 board and the UI 32 board then between the UI 32 board and the BD...

Page 47: ...urs The ejected cartridge is likely to be faulty In the case the error occurs A drive fault is likely 011 0 25 seconds Disc Power BCA area data is invalid 51 020 0 25 seconds Disc Power PIC area data cannot be read 1 Eject the cartridge 2 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs A drive fault is likely 021 0 25 s...

Page 48: ...ing disc 003 1 second Disc Power Unsupported DFL entry was detected in the recording disc 200 1 second Disc Power A TDMA area error was detected during write back to the recording disc or formatting 1 Eject the cartridge 2 Insert another cartridge and perform recording files formatting In the case no error occurs The ejected cartridge is likely to be faulty In the case the error occurs A drive fau...

Page 49: ...g occurs There is a possibility that the record section has been damaged Write down the copied contents onto another cartridge When the same warning does not occur There is a possibility that the playback performance of the drive deteriorates Go to step 3 in the error remedy method 3 Startup the maintenance menu and perform CHECK LENS CLEANING 4 Insert the cartridge that was used when the warning ...

Page 50: ...our local Sony Sales Office Service Center In the case the error occurs A drive fault is likely 4 Check that there is no dust or dirt on the turn table surface of the spindle motor Note If there is dust or dirt on the turn table surface of the spindle motor the disc chucking operation is not performed properly and the eccentricity may increase EE5 0 25 seconds Disc Power An abnormal value was dete...

Page 51: ...the error remedy method 4 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty Tip For how to handle the defective cartridge contact your local Sony Sales Office Service Center In the case the error occurs A drive fault is likely Go to step 5 in the error remedy method 5 Startup the maintenance menu and perform CHECK LENS CLEANING After LENS CLEANING is...

Page 52: ...rror remedy method 4 Insert another cartridge In the case no error occurs The ejected cartridge is likely to be faulty Tip For how to handle the defective cartridge contact your local Sony Sales Office Service Center In the case the error occurs A drive fault is likely Go to step 5 in the error remedy method 5 Startup the maintenance menu and perform CHECK LENS CLEANING After LENS CLEANING is perf...

Page 53: ... drive driver log and then turn off and on the unit In the case no error occurs The problem is fixed Use the unit as it is If the same error occurs repeatedly Send the acquired drive driver log to your local Sony Sales Office Service Center 565 0 25 seconds Power Communication between SYCPU IC700 internal BD 48 board and FPGA IC700 internal BD 48 board cannot be established during startup Turn off...

Page 54: ...m again firmware update The unit power may have been shut down during firmware update If the same error occurs a drive fault is likely Section 5 Firmware Update 5A7 0 25 seconds Power Failure in Disc Drive LSI 0b IC200 BD 48 board firmware upgrade was detected during startup 5B5 0 25 seconds Power Communication between Disc Drive LSI 1a IC300 BD 48 board and BRIDGE IC700 internal BD 48 board canno...

Page 55: ...during startup 66F 0 25 seconds Power A firmware error of SYCPU IC700 internal BD 48 board was detected Acquire the drive driver log and then turn off and on the unit In the case no error occurs The problem is fixed Use the unit as it is If the same error occurs repeatedly Send the acquired drive driver log to your local Sony Sales Office Service Center 695 0 25 seconds Power Communication between...

Page 56: ...rmware update The unit power may have been shut down during firmware update If the same error occurs a drive fault is likely Section 5 Firmware Update 6B5 0 25 seconds Power Communication between SYCPU IC700 internal BD 48 board and Disc Drive LSI 1a IC300 BD 48 board cannot be established during startup Or failure in Disc Drive LSI 1a IC300 BD 48 board firmware upgrade was detected during startup...

Page 57: ...nd on the unit In the case no error occurs The problem is fixed Use the unit as it is If the same error occurs repeatedly Send the acquired drive driver log to your local Sony Sales Office Service Center AAF 0 25 seconds Power A firmware error of Disc Drive LSI 0b IC200 BD 48 board was detected BBF 0 25 seconds Power A firmware error of Disc Drive LSI 1a IC300 BD 48 board was detected CCF 0 25 sec...

Page 58: ... connection half insertion or oblique insertion Damage to connectors Significant scratches or disconnection of flexible cables Damage or dust dirt at connecting parts Unplug flexible cables 4 8 DC Fan 52 Square Assembly 4 9 DC Fan 40 Square Assembly 6 4 2 DEVICE FAN MOTOR 50E 1 second Power The temperature of the BRIDGE IC700 internal BD 48 board is rising 1 Eject the cartridge 2 Check whether the...

Page 59: ...g flexible cables 4 8 DC Fan 52 Square Assembly 4 9 DC Fan 40 Square Assembly 6 4 2 DEVICE FAN MOTOR 510 1 second Power No data can be read from the EEPROM IC709 BD 48 board Acquire the drive driver log and then turn off and on the unit In the case no error occurs The problem is fixed Use the unit as it is If the same error occurs repeatedly Send the acquired drive driver log to your local Sony Sa...

Page 60: ... to connectors Significant scratches or disconnection of flexible cables Damage or dust dirt at connecting parts Unplug flexible cables 4 8 DC Fan 52 Square Assembly 4 9 DC Fan 40 Square Assembly 6 4 2 DEVICE FAN MOTOR 51E 1 second Power The temperature of the optical block assembly is rising 1 Eject the cartridge 2 Check whether there is any obstacle that blocks air flow from the fan exhaust outl...

Page 61: ...nplug flexible cables 4 8 DC Fan 52 Square Assembly 4 9 DC Fan 40 Square Assembly 6 4 2 DEVICE FAN MOTOR 522 0 25 seconds Power After a firmware error of the BRIDGE IC700 internal BD 48 board was detected it was restarted Acquire the drive driver log and then turn off and on the unit In the case no error occurs The problem is fixed Use the unit as it is If the same error occurs repeatedly Send the...

Page 62: ...e optical block assembly 0Ach has not been completed 942 1 second Power Disc Drive LSI 0a IC100 BD 48 board cannot write data to the FLASH ROM IC101 BD 48 board or the SE EEPROM IC3 SE 1004A board 1 After the SE 1004A board or the BD 48 board is replaced perform Action after replacement or repair 2 Check the SE 1004A board installation status 4 11 7 SE 1004A Board 4 11 1 BD 48 Board 960 0 25 secon...

Page 63: ...e optical block assembly 0Bch has not been completed A42 1 second Power Disc Drive LSI 0b IC100 BD 48 board cannot write data to the FLASH ROM IC101 BD 48 board or the SE EEPROM IC3 SE 1004A board 1 After the SE 1004A board or the BD 48 board is replaced perform Action after replacement or repair 2 Check the SE 1004A board installation status 4 11 7 SE 1004A Board 4 11 1 BD 48 Board A60 0 25 secon...

Page 64: ...e optical block assembly 1Ach has not been completed B42 1 second Power Disc Drive LSI 1a IC100 BD 48 board cannot write data to the FLASH ROM IC101 BD 48 board or the SE EEPROM IC3 SE 1004A board 1 After the SE 1004A board or the BD 48 board is replaced perform Action after replacement or repair 2 Check the SE 1004A board installation status 4 11 7 SE 1004A Board 4 11 1 BD 48 Board B60 0 25 secon...

Page 65: ...ical block assembly 1Bch has not been completed C42 1 second Power Disc Drive LSI 1b IC100 BD 48 board cannot write data to the FLASH ROM IC101 BD 48 board or the SE EEPROM IC3 SE 1004A board 1 After the SE 1004A board or the BD 48 board is replaced perform Action after replacement or repair 2 Check the SE 1004A board installation status 4 11 7 SE 1004A Board 4 11 1 BD 48 Board C60 0 25 seconds Po...

Page 66: ...ssembly perform the steps after replacement repair Refer to 4 5 2 Action after Replacement or Repair 1 6 4 5 3 7 8 2 3 NO Part name Procedure 1 Loader assembly 4 3 Loader Assembly 2 Loading motor assembly 4 4 Loading Motor Assembly 3 Sled motor assembly 4 6 BU Assembly Sled Motor 4 Optical block assembly OP 0 Procedure for OP 0 in 4 5 Optical Block Assembly 5 Optical block assembly OP 1 Procedure ...

Page 67: ...ne Wire Coaxial Cable 1 12 3 Disconnecting Connecting Power Harness Tools Be sure to clean the surface of the tools before use Cleaning cloth 3 184 527 01 Cleaning liquid 9 919 573 01 Be very careful not to damage the tool when handling it Accurate adjustments may not be possible with damaged tools 6 4 2 8 3 7 5 1 NO Board name Procedure Action after replacement or repair 1 BD 48 4 11 1 BD 48 Boar...

Page 68: ... tighten screws to the specified tightening torque in the figure Tip When using the torque driver with the notation of cN m interpret it as follows Example 0 8 N m 80 cN m Screw type Torque PSW2 0 x 5 0 round head 0 2 0 02 N m PSW2 0 x 6 0 0 2 0 02 N m Special head screw M2 x 2 7 0 2 0 02 N m M2 0 x 2 0 0 2 0 02 N m M1 7 x 2 5 0 1 0 02 N m K2 6 x 8 0 0 2 0 02 N m Shoulder screw φ9 0 5 0 05 N m PSW...

Page 69: ...nel Assembly Procedure 1 Remove the eight absorber clamps and then remove the two dampers G Note The two dampers G are in the same shape Absorber clamps Absorber clamps Damper G Damper G Lock Absorber clamp Damper G Absorber clamps Absorber clamps Unlock ...

Page 70: ...nd the rear panel are visible from the holes of the U case Tighten screws a to h sequentially in alphabetical order 4 Install the removed parts by reversing the steps of removal U case a b c d e f g h U case Front panel assembly Front panel assembly Rear panel Rear panel Special head screws M2 x 2 7 Special head screws M2 x 2 7 Pushing the screws in the front panel assembly may deform the front fr...

Page 71: ...reparation 1 Remove the front panel assembly Refer to 4 2 1 Front Panel Assembly Procedure 1 Release the hook and then remove the rear panel 2 Install the removed parts by reversing the steps of removal Rear panel Hole Hook ...

Page 72: ... 2 1 Front Panel Assembly 2 Remove the rear panel Refer to 4 2 2 Rear Panel Procedure 1 Remove the 11 screws M2 x 2 7 and then remove the top cover assembly Note When attaching the top cover assembly tighten screws a to k sequentially in alphabetical order Special head screws M2 x 2 7 Special head screws M2 x 2 7 Top cover assembly Special head screws M2 x 2 7 a b c d e f g h i j k ...

Page 73: ...damaged If the FPC SE1004 LDR35 is disconnected from the connector CN35 on the SE 1004A board with the connector CN35 on the LDR 35 board connected the connector CN35 on the LDR 35 board may be damaged Do not disconnect the FPC SE1004 LDR35 from the connector CN35 on the SE 1004A board CN35 LDR 35 board Type D CN35 LDR 35 board Do not disconnect from the connector on the SE 1004A board CN35 SE 100...

Page 74: ...ove it in the direction of the arrow B Note Do not contact the two brushes Be careful so that the loader assembly does not come in contact with the five cartridge sensors The spindle motor has a powerful magnet Be careful so that a part of the loader assembly is not attracted by the magnetic force or caught by the tip of the spindle motor Screws with stopper PSW2 x 5 Motor harness CN3 SE 1005A boa...

Page 75: ...t the two pins with the two holes in the loader assembly The front brush of the loader assembly RP for replacement is fixed with protection tape Before installing the loader assembly RP be sure to remove the protection tape Gently remove the tape so as not to damage the brush holder Loader assembly Holes Pin Pin Pin Loader assembly Roller Roller Plate Plate Hole Loader assembly RP Protection tape ...

Page 76: ...ly and the gear A Note When removing the gear bracket assembly hold the mode gear assembly so that it does not come off If the mode gear assembly comes off attach it carefully paying attention so that the lid arm does not come on portion A Do not touch the mode seal on the mode gear assembly When installing the gear bracket assembly fit the pin on the mode gear assembly with the groove Gear bracke...

Page 77: ...74 2 Remove the two screws P2 x 2 and then remove the loading motor assembly 3 Install the removed parts by reversing the steps of removal P2 x 2 Loading motor assembly ...

Page 78: ...nt Panel Assembly 2 Remove the rear panel Refer to 4 2 2 Rear Panel 3 Remove the loader assembly Refer to 4 3 Loader Assembly Procedure for OP 0 1 Slide the optical block assembly OP 0 to the direction of the arrow A 2 Disconnect the FPC HEAD B from the connector of the optical block assembly 3 Disconnect the FPC HEAD A from the connector of the optical block assembly 4 Disconnect the flexible cab...

Page 79: ... block assembly OP 0 Note When installing the optical block assembly OP 0 push the gear toward the optical block assembly OP 0 side with a bamboo skewer or the like so that the lead rack assembly is not damaged When holding the optical block assembly OP 0 touch only the portions A and B P1 7 x 2 5 C B Optical block assembly OP 0 SE 1005A board K2 6 x 8 K2 6 x 8 Optical block assembly OP 0 Gear Lea...

Page 80: ...he lead rack assembly The removed lead rack assembly may be deformed with the spring force Install it within the least possible time period max 30 minutes When leaving the lead rack assembly for a long time remove the spring to prevent deformation of the lead rack assembly 10 Install the removed parts by reversing the steps of removal Slide shaft Optical block assembly OP 0 Lead rack assembly Hole...

Page 81: ...he FPC HEAD B from the connector of the optical block assembly 3 Disconnect the FPC HEAD A from the connector of the optical block assembly FPC HEAD B Optical block assembly OP 1 Connector optical block assembly Connector optical block assembly FPC HEAD A Connector Type A FPC HEAD A or FPC HEAD B Locking tab ...

Page 82: ... block assembly OP 1 Note When installing the optical block assembly OP 1 push the gear toward the optical block assembly OP 1 side with a bamboo skewer or the like so that the lead rack assembly is not damaged When holding the optical block assembly OP 1 touch only the portions A and B P1 7 x 2 5 C B Optical block assembly OP 1 SE 1004A board K2 6 x 8 K2 6 x 8 Optical block assembly OP 1 Gear Lea...

Page 83: ...the spring to prevent deformation of the lead rack assembly 9 Install the removed parts by reversing the steps of removal 4 5 2 Action after Replacement or Repair Note Two optical block assemblies are installed on the PDW U4 When either one of them is replaced make adjustments for only the replaced optical block assembly OP 0 or OP 1 Tools are required for adjustment Refer to 1 10 1 Tools Procedur...

Page 84: ... 2 2 Rear Panel 3 Remove the loader assembly Refer to 4 3 Loader Assembly 4 Remove the optical block assembly Refer to 4 5 Optical Block Assembly Procedure 1 Disconnect the FPC BD SE1004 from the connector CN1004 on the SE 1004A board 2 Disconnect the FPC BD SE1005 from the connector CN1005 on the SE 1005A board Note Do not disconnect flexible cable not listed in the above procedure FPC BD SE1004 ...

Page 85: ...ove the sled motor Note When the spindle motor is facing down during work be careful not to apply a load to the spindle motor Stressing the spindle motor may degrade its performance or cause a failure 6 Install the removed parts by reversing the steps of removal BU assembly Base plate Portion A Central part of the base plate Shoulder screws φ9 Spindle motor Shoulder screws φ9 PSW2 x 6 CN2 SE 1005A...

Page 86: ...nect the flexible cable from the connector CN1 on the SE 1005A board 3 Remove the three screws PSW2 x 6 and then remove the DC motor spindle Note When installing the DC motor spindle fit the boss with the hole Before installing the DC motor spindle clean the contact surface and the three screw holes with a cleaning cloth moistened with cleaning fluid 4 Install the removed parts by reversing the st...

Page 87: ...e the two screws PSW3 x 20 and then remove the DC fan 52 square assembly Note Install the DC fan 52 square assembly carefully paying attention to the label side and the harness position Attach the tape A while forming the harness in the direction of the arrow so that the tape A does not overlap with the screw the shaft or the fan cable cover 3 Install the removed parts by reversing the steps of re...

Page 88: ... 2 Remove the rear panel Refer to 4 2 2 Rear Panel Procedure 1 Remove the four screws M2 x 2 7 and then remove the fan cable cover Note When attaching the fan cable cover tighten the screws in the following sequence a b c d Fan cable cover Holes a b c d Holes Bosses Screws Special head screws M2 x 2 7 ...

Page 89: ... Install the DC fan 40 square assembly carefully paying attention to the label side and the harness position Arrange the harness so that it runs through between the two marking off lines 4 Install the removed parts by reversing the steps of removal Harness Label CN501 BD 48 board DC fan 40 square assembly Marking off lines Arrangement of harness ...

Page 90: ...ure 1 Remove the two screws M2 x 2 7 to remove the front flame assembly Note When attaching the front frame assembly observe the following instructions Fit the two bosses with the two holes Install it with the loader assembly roller set on the plate 2 Install the removed parts by reversing the steps of removal Special head screw M2 x 2 7 Special head screw M2 x 2 7 Hole Front frame assembly Hole B...

Page 91: ...ard Note The following parts are not reusable Prepare new parts in advance Tape AS 1 2 2 pcs Replacement procedure Preparation 1 Remove the front panel assembly Refer to 4 2 1 Front Panel Assembly 2 Remove the rear panel Refer to 4 2 2 Rear Panel ...

Page 92: ...onnecting or disconnecting the fine wire coaxial cable refer to 1 12 2 Disconnecting Connecting Fine Wire Coaxial Cable Note At the time of the installation arrange the fine wire coaxial cable as shown in the figure Fine wire coaxial cable Tapes AS 1 2 Fine wire coaxial cable Tapes AS 1 2 Arrangement of fine wire coaxial cable CN700 BD 48 board ...

Page 93: ...emove the heatsink Note When attaching the heatsink tighten the screws in the following sequence a b c d e f If the RD radiation sheet comes off re attach it to the original position b c d e f a Hole RD radiation sheets Hole Pins Heatsink PSW2 x 5 ...

Page 94: ...ting Power Harness Locking tab Direction to remove Locking tab Locking tab Connector Type A Locking tab Locking tab Fan harness Fan harness FFC 6 core PP63 SM45 Power harness Power harness FPC BD SE1004 BD 48 board FPC HEAD B FPC HEAD B FPC HEAD A FPC HEAD A CN400 CN800 CN300 CN1004 CN195 CN200 CN501 CN100 CN502 CN1005 FPC BD SE1005 Connector Type A Connector Type A Connector Type B Connector Type...

Page 95: ...t If the radiation sheet is peeled when removing the protection sheet stick the radiation sheet again at the position shown in the figure 5 Install the removed parts by reversing the steps of removal a b c d PSW2 x 5 IC Hole Hole IC Radiation sheet PD Protection sheet Radiation sheet PD Radiation sheet 2 23 x 23 Radiation sheet 2 23 x 23 BD 48 board BD 48 board RP Pins Bending portion of FFC 6 cor...

Page 96: ...f the error logger in the EEPROM 1 Remove the EEPROM IC722 and replace it with the EEPROM IC722 removed from the old BD 48 board 2 Startup the maintenance menu and perform REPLACE BD BOARD Refer to 6 5 2 BD BOARD When you do not want to hold the data of the error logger in the EEPROM 1 Startup the maintenance menu and perform REPLACE BD BOARD Refer to 6 5 2 BD BOARD 2 Perform ERROR LOGGER CLEAR ER...

Page 97: ... At the time of the installation arrange the excess harness to the direction of the arrow as shown in the figure Tip When connecting or disconnecting the fine wire coaxial cable refer to 1 12 2 Disconnecting Connecting Fine Wire Coaxial Cable When connecting or disconnecting the power harness refer to 1 12 3 Disconnecting Connecting Power Harness Direction to remove Power harness CN48 CN109 CN482 ...

Page 98: ...the UI 32 board Note When attaching the UI 32 board tighten the screws in the following sequence a b c d When attaching the USB bracket tighten the screws in the following sequence e f 4 Install the removed parts by reversing the steps of removal a b f e c d UI 32 board USB bracket PSW2 x 5 Special head screws M2 x 2 7 ...

Page 99: ...2 3 Disconnect the harness from the connector CN32 on the JK 109 board 4 Remove the five screws PSW2 x 5 and then remove the JK 109 board in the direction of the arrow Note When attaching the JK 109 board tighten the screws in the following sequence a b c d e When attaching the tape AS 1 2 do not overlap it with the terminal on the JK 109 board 5 Install the removed parts by reversing the steps of...

Page 100: ...ikely to be damaged 2 Remove the two screws M2 x 2 7 and then remove the KY 800 board and the insulating sheet Note When installing the KY 800 board fit the two bosses with the two holes When installing the KY 800 board tighten the screws in the following sequence a b 3 Install the removed parts by reversing the steps of removal FFC 6 core PP63 SM45 Special head screws M2 x 2 7 KY 800 board Hole a...

Page 101: ... Procedure 1 Remove the spring of the release lever and then rotate the release lever in the direction of the arrow 2 Remove the screw M2 x 2 7 and then remove the LDR 35 board Note When installing the LDR 35 board fit the two bosses with the two holes 3 Install the removed parts by reversing the steps of removal Special head screw M2 x 2 7 Remove the spring LDR 35 board Boss Boss Holes Rotate the...

Page 102: ...2 2 Rear Panel 3 Remove the loader assembly Refer to 4 3 Loader Assembly Procedure 1 Remove the four screws M2 x 2 7 and then remove the LDR 36 board Note When installing the LDR 36 board fit the two bosses with the two holes 2 Install the removed parts by reversing the steps of removal LDR 36 board Bosses Holes Special head screws M2 x 2 7 ...

Page 103: ...ard 2 Remove the five screws P1 7 x 2 5 and then remove the SE 1004A board Note Install the FPC SE1004 LDR35 with the stiffening plate facing up When installing the SE 1004A board fit the eight bosses with the eight holes 3 Install the removed parts by reversing the steps of removal Note Before installing a new SE 1004A board bend it to prevent it from floating FPC SE1004 LDR35 Stiffening plate fa...

Page 104: ...ement of the SE 1004A board startup the maintenance menu and perform REPLACE SE BOARD Refer to 6 5 3 SE BOARD Note If SE BOARD is not performed the hours meter will not be backed up and the hours meter data will be lost when the BD 48 board is replaced ...

Page 105: ... x 2 5 and then remove the SE 1005A board Note When installing the SE 1005A board fit the nine bosses with the nine holes Install the FPC SE1005 LDR36 with the stiffening plate facing up 3 Install the removed parts by reversing the steps of removal Note Before installing a new SE 1005A board bend it to prevent it from floating SE 1005A board P1 7 x 2 5 CN2 CN1 Bosses FPC sled motor Bosses FPC SE10...

Page 106: ...tored data will be initialized Procedure 1 Turn off the unit 2 Remove the BD 48 board Refer to 4 11 1 BD 48 Board 3 Replace the IC722 side A 4 Install the BD 48 board 5 Startup the maintenance menu and perform ERROR LOGGER CLEAR ERROR LOG Refer to 6 6 ERROR LOGGER IC722 BD 48 Board Side A Board name Ref No Stored data BD 48 IC722 Error logger information ...

Page 107: ...software contact your local Sony Sales Office Service Center Note Install the latest Utility software in the PC before updating the firmware For details refer to the Operating Instructions 5 1 Checking the Firmware Version Procedure 1 Connect the PC to the unit and start the Utility software Refer to the Operating Instructions 2 Display the Update Firmware menu The serial number of the connected u...

Page 108: ...tion dialog box appears Note If the Start is clicked with the cartridge inserted a message Eject the disc appears Remove the cartridge and then start upgrading the firmware The firmware cannot be downgraded to a lower version Item Name Display Information Current version Current firmware version of the selected unit Version after update The latest firmware version ...

Page 109: ...rts A progress bar that shows the update progress status is displayed during update Note Do not turn off the unit or PC or disconnect the USB cable during firmware update Upon completion of the update the following message appears 3 Turn off and on the unit ...

Page 110: ... PC that meets the conditions described in the Operating Instructions USB cable supplied with the unit PDW U1 service software PDW U1 Service Software zip This software is commonly used for the PDW U1 PDW U2 and PDW U4 Tip For obtaining the PDW U1 service software contact your local Sony Sales Office Service Center This software is supplied in a ZIP file Copy this file to an arbitrary folder of th...

Page 111: ...er of the PC and check drive name of the unit Tip In the case of the following window the drive name is removable disk E 5 Open the PDWTerminal ini file in the PDW U1 Service Software folder by Notepad or similar 6 Change the underlined part to the drive name checked in step 4 7 Save the PDWTerminal ini file and close it FORM LEFT 32 TOP 189 PDW DRIVE E VERSION 1 00 Drive name of PDW U4 ...

Page 112: ...l exe file Symptom USB DEVICE NOT READY appears in the status area Possible cause This unit is not powered on No USB cable is connected An incorrect drive name is set This unit is not recognized by the PC due to a cause other than above Symptom ABORTING appears momentarily on the menu window and COMMAND SEQUENCE ERROR appears in the error message area Possible cause A cartridge is remaining in the...

Page 113: ...CELERATION SENSOR LOADER SLIDER SPINDLE MOTOR OPTICAL BLOCK SA ACTUATOR LASER OPC RESULT LENS CLEANING REPLACE OPTICAL BLOCK BD BOARD SE BOARD ERROR LOGGER ERROR LOGGER CLEAR ERROR LOG OTHERS VERSION SERIAL NO MAINTENANCE HOURS TIMERS 1 TIMERS 2 RESET HOURS RESET SPINDLE HOURS RESET LOADER COUNT RESET SEEK COUNT Select OP 0 or OP 1 ...

Page 114: ... drive Menu hierarchy CHECK DEVICE TEMPERATURE SENSOR Procedure Perform operation according to the instructions on the window Temperatures of parts detected by the sensor on the IC721 BD 48 board are displayed Display example TEMPERATURE SENSOR CHECK START OK SET KEY EXIT MENU KEY TEMPERATURE SENSOR CHECKING OK FPGA 42 3 DEG OP0A 27 1 OP0B 27 3 OP1A 27 2 OP1B 27 4 AGAIN SET KEY EXIT MENU KEY ...

Page 115: ... according to the instructions on the window The result is displayed Display example OK Display example NG In the case of NG check the fan motor installation status FAN MOTOR CHECK START OK SET KEY EXIT MENU KEY FAN MOTOR CHECKING OK FAN L 04437 rpm FAN S 12444 rpm AGAIN SET KEY EXIT MENU KEY FAN MOTOR CHECKING NG FAN L 00000 rpm NG FAN S 12495 rpm AGAIN SET KEY EXIT MENU KEY ...

Page 116: ...tical drive Note When checking the acceleration sensor place the unit horizontally as shown in the figure If the unit is not placed horizontally or placed in the incorrect orientation correct checking may be disabled Menu hierarchy CHECK DEVICE ACCELERATION SENSOR STATIC STATIC CHECK START OK SET KEY EXIT MENU KEY ...

Page 117: ...ructions on the window The result is displayed Display example OK Display example NG In the case of NG check the installation status of the optical drive and the installation of the sensor STATIC CHECKING OK EXIT MENU KEY STATIC CHECKING NG EXIT MENU KEY ...

Page 118: ...nu window varies depending on the type of cartridge to be inserted When a 23 3 GB SL disc such as PFD23A is inserted SENSOR HOLE 2 3 4 is displayed When a 50 GB DL disc such as PFD50DLA is inserted SENSOR HOLE 3 4 is displayed When a 100 GB TL disc such as PFD100TLA is inserted SENSOR HOLE 2 4 is displayed When a 128 GB QL disc such as PFD128QLW is inserted SENSOR HOLE 4 is displayed If another me...

Page 119: ...OR HOLE EXIT MENU KEY Top screen Top screen Insert the cartridge The loader moves to the DOWN position The cartridge is ejected The cartridge is ejected MOVE TO DOWN POS MOVE TO STBY POS MOVE TO EJECT POS MOVE TO EJECT POS LOADER MOVE TO STBY POS MOVE TO EJECT POS IN SW ON POSITION DOWN REC INHI NOT INHI DOWN SENSOR DOWN SENSOR HOLE 3 4 EXIT MENU KEY LOADER MOVE TO DOWN POS MOVE TO EJECT POS IN SW...

Page 120: ...he DOWN position without fail Transition to DOWN position after the cartridge is inserted Display example OK Display example NG LOADER MOVE TO STBY POS MOVE TO EJECT POS IN SW OFF POSITION DOWN REC INHI NOT INHI DOWN SENSOR DOWN SENSOR HOLE 2 3 4 EXIT MENU KEY LOADER ERROR IN SW ON POSITION EJECT REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE EXIT MENU KEY ...

Page 121: ...position MOVE TO STBY POS Display example OK Display example NG LOADER INSERT DISC IN SW OFF POSITION EJECT REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE EXIT MENU KEY LOADER ERROR EXIT MENU KEY LOADER MOVE TO DOWN POS MOVE TO EJECT POS IN SW ON POSITION STBY REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE EXIT MENU KEY LOADER ERROR EXIT MENU KEY ...

Page 122: ...osition MOVE TO DOWN POS Display example OK Display example NG LOADER INSERT DISC IN SW OFF POSITION EJECT REC INHI INHI DOWN SENSOR NOT DOWN SENSOR HOLE EXIT MENU KEY LOADER ERROR EXIT MENU KEY LOADER MOVE TO DOWN POS MOVE TO EJECT POS IN SW ON POSITION STBY REC INHI NOT INHI DOWN SENSOR DOWN SENSOR HOLE 4 EXIT MENU KEY LOADER ERROR EXIT MENU KEY ...

Page 123: ... the limit sensor Menu hierarchy CHECK SLIDER Procedure Perform operation according to the instructions on the window The result is displayed Display example OK Display example NG SLIDER CHECK START OK SET KEY EXIT MENU KEY CHECKING OK EXIT MENU KEY SLIDER SLIDER CHECKING NG EXIT MENU KEY ...

Page 124: ... and PFD50DLA Commercially available Procedure Perform operation according to the instructions on the window After INSERT DISC appears insert the cartridge The result is displayed Display example OK Display example NG SPINDLE MOTOR OK SET KEY EXIT MENU KEY CHECK START CHECKING OK EXIT MENU KEY SPINDLE MOTOR CHECKING NG EXIT MENU KEY SPINDLE MOTOR ...

Page 125: ...e Perform operation according to the instructions on the window The result is displayed Display example OK Display example NG In the case of NG a problem may exist in the following Improper harness connection Defect of the optical block SA ACTUATOR CHECK START OK SET KEY EXIT MENU KEY SA ACTUATOR CHECKING OK EXIT MENU KEY SA ACTUATOR CHECKING NG EXIT MENU KEY ...

Page 126: ...cially available Note Abnormal irradiation of the laser during adjustment may damage the disc Prepare a cartridge that causes no problem if damaged Procedure Perform operation according to the instructions on the window After INSERT DISC appears insert the cartridge The result is displayed Display example OK LASER CHECK START OK SET KEY EXIT MENU KEY LASER CHECKING OK EXIT MENU KEY ...

Page 127: ...inserted exit the maintenance mode and then eject the cartridge A cartridge remaining at the insertion slot prevents proper cleaning Menu hierarchy CHECK LENS CLEANING Procedure Perform operation according to the instructions on the window Completion screen LASER CHECKING NG EXIT MENU KEY LENS CLEANING PLEASE REMOVE DISC COMPLETELY CLEANING START OK SET KEY EXIT MENU KEY LENS CLEANING FINISHED CLE...

Page 128: ... circuit Note This adjustment is disabled if the loader assembly is removed Be sure to perform this adjustment with the loader assembly and the cabinet U case installed the product status Menu hierarchy REPLACE OPTICAL BLOCK Tool Cartridge such as PFD23A and PFD50DLA Commercially available Note Abnormal irradiation of the laser during adjustment may damage the disc Prepare a cartridge that causes ...

Page 129: ...cessfully is displayed in Mount Status in Disc Information on the Basic Information screen of the Device Information menu Select a channel UP DOWN SET Channel 0 OP 0 Channel 1 OP 1 Insert a cartridge Eject a cartridge LEFT OPTICAL BLOCK screen The result is displayed Check that Mounting successfully is displayed in Mount Status using the Utility software Turn off and on the unit and then insert th...

Page 130: ...ith the loader assembly and the cabinet U case installed the product status Menu hierarchy REPLACE BD BOARD Tool Cartridge such as PFD23A and PFD50DLA Commercially available Note Abnormal irradiation of the laser during adjustment may damage the disc Prepare a cartridge that causes no problem if damaged BD BOARD REPLACE POST PROC EXECUTE OK SET KEY EXIT MENU KEY ...

Page 131: ... the Utility software and then check that Mounting successfully is displayed in Mount Status in Disc Information on the Basic Information screen of the Device Information menu Insert a cartridge Eject a cartridge LEFT Click SET BD BOARD screen The result is displayed Check that Mounting successfully is displayed in Mount Status using the Utility software Turn off and on the unit and then insert th...

Page 132: ...djust the SE board Menu hierarchy REPLACE SE BOARD Procedure Perform operation according to the instructions on the window Completion screen SE BOARD REPLACE POST PROC EXECUTE OK SET KEY EXIT MENU KEY SE BOARD EXECUTING COMPLETED EXIT MENU KEY ...

Page 133: ...of the error Select the error you want to displayed and click RIGHT Tip Keep clicking the DOWN to open the following window ERROR LOGGER 09 01 01 00 00 20 213 10 01 01 00 00 20 217 12 01 01 00 00 20 217 11 01 01 00 00 20 F10 13 01 01 00 00 20 F10 14 01 01 00 00 20 217 15 01 01 00 00 20 F10 16 01 01 00 00 20 F10 15 01 01 00 00 20 F10 16 01 01 00 00 20 F10 ERROR LOGGER 17 01 01 00 00 20 213 CLEAR ER...

Page 134: ...ation according to the instructions on the window The result is displayed Display example OK Display example NG In the case of NG the EEPROM IC722 on the BD 48 board may be defective CLEAR ERROR LOG EXECUTING COMPLETED EXIT MENU KEY CLEAR ERROR LOG EXECUTING FAILURE EXIT MENU KEY ...

Page 135: ...s menu is used to display the version of the optical drive Menu hierarchy OTHERS VERSION 6 7 2 SERIAL NO Menu hierarchy This menu is used to display the serial number of the optical drive OTHERS SERIAL NO VERSION PCKG 0 21 FPGA F 11 BRG 0 20 SY 0 20 DRV 0 20 EXIT MENU KEY SERIAL NO ID PDW U4 NO 2000027 EXIT MENU KEY ...

Page 136: ... unit for each channel of the optical block Menu hierarchy OTHERS MAINTENANCE HOURS TIMERS 2 TIMERS 1 OPE HOURS 00058H SPINDLE HOURS 00000H LOADER COUNT 0000008T EXIT MENU KEY TIMERS 2 OP SERIAL0 31002956 SEEK COUNT0 00000T OP 0 LASER HOURS 0A 00000 LASER HOURS 0B 00000 EXIT MENU KEY NEXT PAGE DOWN KEY TIMERS 2 OP SERIAL1 31002971 SEEK COUNT1 00000T OP 1 LASER HOURS 1A 00000 LASER HOURS 1B 00000 E...

Page 137: ...ation stored in the unit Menu hierarchy OTHERS RESET HOURS RESET SPINDLE HOURS Procedure Perform operation according to the instructions on the window Completion screen RESET SPINDLE HOURS EXIT MENU KEY OK SET KEY ARE YOU SURE EXECUTING COMPLETED RESET SPINDLE HOURS EXIT MENU KEY AGAIN SET KEY ...

Page 138: ...mation stored in the unit Menu hierarchy OTHERS RESET HOURS RESET LOADER COUNT Procedure Perform operation according to the instructions on the window Completion screen RESET LOADER COUNT EXIT MENU KEY OK SET KEY ARE YOU SURE EXECUTING COMPLETED RESET LOADER COUNT EXIT MENU KEY AGAIN SET KEY ...

Page 139: ...S RESET HOURS RESET SEEK HOURS Procedure Perform operation according to the instructions on the window Select a channel and then click RIGHT Completion screen DRIVE MAINTENANCE OTHERS RESET HOURS RESET SPINDLE HOURS RESET LOADER COUNT RESET SEEK COUNT SELECT OP OP 0 OP 1 RESET SEEK COUNT ARE YOU SURE OK SET KEY EXIT MENU KEY OP 0 RESET SEEK COUNT EXECUTING COMPLETED OP 0 AGAIN SET KEY EXIT MENU KE...

Page 140: ...E IC32 on the UI 32 board converts the SATA signal to a USB3 2 signal and the USB3 2 signal is output from the USB connector CN32 Address playback system The address information played back from the disc is sent from the optical block to the Disc Drive LSI IC100 IC200 IC300 IC400 on the BD 48 board The Disc Drive LSI detects a wobble signal and decodes the address The detected analog wobble signal...

Page 141: ...the angular speed sensor output The SA actuator is controlled at the position where the best spherical aberration correction is made during startup adjustment when a disc is inserted For multilayer discs the SA actuator is controlled at the best position each time layer jump is made Spindle motor The rotation position information of the spindle motor is input from the SE 1005A board to the driver ...

Page 142: ...e Disc Drive LSI IC300 of channel 1a controls the seek and the LSI in the optical blocks on the 1 side The CPU in BRIDGE IC700 performs system control of the BRIDGE section It also controls LED panel display eject switch maintenance and error log The Drive firmware is stored separately in the flash memory in the Disc Drive LSI IC100 IC200 IC300 IC400 and in the external flash memory IC101 IC201 IC...

Page 143: ... of Parts Parts marked with o at SP Supply Code column of the spare parts list may not be stocked Therefore the delivery date will be delayed 4 Harness Harnesses with no part number are not registered as spare parts 1 安全重要部品警告印のついた部品は安全性を維持するために重要な部品ですしたがって交換する時は必ず指定の部品を使ってください 2 部品の共通化ソニーから供給する補修用部品はセットに使われているものと異なることがありますこれは部品の共通化改良等によるものです 3 部品の在庫部品表のSP Supply code 欄に o で示される部品は在庫し...

Page 144: ... Cabinet Assembly No Part No SPDescription 1 4 282 979 02 s DAMPER G 2 4 283 033 01 s CLAMP ABSORBER 3 4 283 042 01 s SCREW M2 SPECIAL HEAD 4 5 011 344 01 s U CASE 5 5 018 636 01 s SADDLE 0606 WIRE 3 1 2 2 2 1 2 3 3 5 4 3 4 ...

Page 145: ...X 5001 041 1 s PANEL ASSY FRONT 103 1 007 595 11 s HNS_DF52 10P_UL3767 28 80 N 104 2 580 597 01 s SCREW PSW M3X20 105 2 590 635 01 s TAPE AS 1 2 106 3 080 272 01 s TAPE A 107 4 283 042 01 s SCREW M2 SPECIAL HEAD 108 4 593 376 02 s KNOB POWER 107 107 104 101 105 106 107 108 105 103 102 107 107 ...

Page 146: ...10368 24 100 N 206 1 849 500 11 s CABLE CONNECTOR WITH COAXIAL 207 2 590 635 01 s TAPE AS 1 2 208 2 640 315 02 s SCREW M2X5 SMALL P SW 209 3 080 272 01 s TAPE A 210 4 283 042 01 s SCREW M2 SPECIAL HEAD 211 4 532 322 01 s GASKET 212 4 574 687 02 s SHEET PD RADIATION 213 4 587 426 31 s SHEET 2 23X23 RADIATION 214 4 596 542 01 s SHEET RD RADIATION 207 209 206 214 208 209 204 208 201 208 202 210 211 2...

Page 147: ...144 Frame Assembly 2 310 309 310 309 311 311 311 311 307 306 305 302 308 304 311 306 311 303 301 311 307 ...

Page 148: ...03 A 5021 371 A s KY 800 MOUNT 304 1 884 361 11 s FPC BD SE1004 305 1 884 362 11 s FPC BD SE1005 306 1 887 662 11 s FPC HEAD A 307 1 887 663 12 s FPC HEAD B 308 2 640 315 02 s SCREW M2X5 SMALL P SW 309 3 277 087 01 s DAMPER 310 4 282 992 01 s SCREW DIA 9 STEP 311 4 283 042 01 s SCREW M2 SPECIAL HEAD ...

Page 149: ...30 956 D s MOTOR ASSY LOADING 404 A 5023 662 A s LOADER ASSY U4 RP 405 2 640 315 02 s SCREW M2X5 SMALL P SW 406 3 080 203 02 s SCREW M2 NEW TRUSTER P2 407 3 669 465 01 s WASHER 1 5 STOPPER 408 4 283 008 02 s HOLDER BRUSH 409 4 283 042 01 s SCREW M2 SPECIAL HEAD 406 405 403 406 405 402 409 404 409 407 407 406 408 408 401 409 ...

Page 150: ...PINDLE 506 1 884 364 11 s FPC SE1004 LDR35 507 1 884 365 11 s FPC SE1005 LDR36 508 2 635 562 11 s SCREW M1 7 509 4 282 977 01 s SPRING COMPRESSION 510 4 283 047 01 s RACK LEAD 511 4 487 230 01 s RUBBER OP STOPPER 7 621 592 10 s SCREW K 2 6X8 7 628 000 05 s PSW 2X6 506 507 502 503 504 508 510 509 504 508 509 508 508 511 501 501 508 511 511 505 510 508 508 K2 6 x 8 K2 6 x 8 PSW2 x 6 PSW2 x 6 PSW2 x ...

Page 151: ...s Q ty Part No SPDescription 1pc 1 005 566 11 s CABLE USB3 2 C C 1pc 1 493 482 42 s AC ADAPTOR 60W 1pc 1 846 433 7x s CORD SET POWER SUPPLY For CN Tip If this type of power cord is not available purchase a power cord 1 846 103 8x ...

Page 152: ...68MHz INV BV_RESET BV_RESET BV_RESET BV_RESET BV_RESET BV_RESET BV_RESET BV_RESET BV_RESET READY FGPLL WRITE_SUSPEND TO IC107 IC108 IC207 IC208 IC307 IC308 IC407 IC408 IC604 SYS_EN INV Q3 INV IC1 INV 9 10 CN300 RF_P N_1A 1 SVREF_1A 44 46 VWDC_1A VRDC_1A 24 SEN_1A 2 ANAMON_1A 3 28 WXR_1A 42 OPCTGL_1A 18 19 FPD_P N_1A IC307 SYS_EN LDDEN EEP_SEL_1A VCC5V LD 27 LDEN_1A LDP_EN_1A TRK_DRV _1A SLD_DRV_A ...

Page 153: ..._OFF Q701 INV IC654 BUFF 2 PWR_OFF_OK 2 5V_OK_BUF PWR_OFF_OK PROG_ B_K7 Q702 Q703 INV IC704 INV IC715 IC705 IC707 INV IC706 INV BRIDGE_BLOCK_RESET Q4 Q5 INV IC400 BUFF IC303 BUFF PWR_OFF_OK Q106 SW IC201 BUFF IC332 IC100 IC103 PDC IC202 BUFF D311 USB TYPE DET CN32 A6 A7 B6 B7 A5 B5 U2DP M CC1 CC2 A4 A9 B4 B9 VBUS A2 A3 A10 A11 B2 B3 B10 B11 USB3 2 10Gbps URXP N0 1 UTXP0 N 1 TO IC200 FROM CN32 K7_2...

Page 154: ...SE 1005A 71P CN1005 41P CN1004 SE 1004A 41P CN1004 6P CN36 6P CN36 23P CN1 SPINDLE MOTOR LOADER MOTOR 2P CN3 LDR 36 HEAD ASSEMBLY XDH 422 0a 0b Ch HEAD ASSEMBLY XDH 422 1a 1b Ch 6P CN35 6P CN35 LDR 35 M SEEK 0 MOTOR M M SEEK 1 MOTOR 4P CN4 M CN2 4P CN100 CONNECTOR WITH COAXIAL CABLE HNS_DF61_ 24_ UL10368_L100_1 N HNS_DF52_ 28_ UL3767_L80_1 N 61P CN200 61P CN800 6P CN300 61P CN400 61P FPC HEAD A D5...

Page 155: ...152 Revision History Date History Contents 2020 10 1st Edition 9 932 764 01 ...

Page 156: ...PDW U4 SY PDW U4 CN J E 9 932 764 01 Sony Corporation Printed in Japan 2020 10 08 2020 ...

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