Sony KDL-32W5500 Servlce Manual Download Page 2

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HISTORY

Model Name: KDL-32/37/40/46W5500
SERVICE MANUAL

Click on Page Number to display details of change

Date

Part Number

Description of Revisions

Version

2009.02

9-883-434-01

Original Manual

1.0

2009.04

9-883-434-02

MDF-61 Connector (Caution Notes). (

APP-A

)

Changes to Rear Cover Removal / Installation.
(

APP-B

)

2.0

2009.09

9-883-434-03

Update Self Diagnosis Table and working hours
table (

P.8

)

3.0

www.freeservicemanuals.info

4/3/16

Published in Heiloo, Holland.

Summary of Contents for KDL-32W5500

Page 1: ...2L Basil CHASSIS MODEL DEST KDL 40W5500 OIRT UK WE KDL 46W5500 OIRT UK WE RM ED016 FLAT PANEL COLORTV KDL 32W5500 OIRT UK WE KDL 37W5500 OIRT UK WE MODEL DEST www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 2: ...scription of Revisions Version 2009 02 9 883 434 01 Original Manual 1 0 2009 04 9 883 434 02 MDF 61 Connector Caution Notes APP A Changes to Rear Cover Removal Installation APP B 2 0 2009 09 9 883 434 03 Update Self Diagnosis Table and working hours table P 8 3 0 www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 3: ...oard Schematic Diagram 32 HSN Board Schematic Diagram 32 IP1 Board Schematic Diagram 40 inches 33 IP2 Board Schematic Diagram 46 inches 35 BA Printed Wiring Board 37 HL4A Printed Wiring Board 37 HSN Printed Wiring Board 38 IP1 Printed Wiring Board 40 inches 39 IP2 Printed Wiring Board 46 inches 41 5 EXPLODED VIEWS 5 1 Chassis 43 5 2 Bezel Assy Stand Assy 45 5 3 Rear Cover Power Supply Cords 46 6 P...

Page 4: ...0 0 4 6 7 m m 0 1 g K 0 0 1 5 2 5 0 0 0 4 6 7 m m 2 1 g K 0 0 1 6 2 5 0 0 0 4 6 7 m m 6 1 g K 0 0 1 CAUTION SECTION 1 GENERAL How to replace the fuse Open the fuse compartment with a screwdriver blade and replace the fuse FUSE WARNING UK Models only The flexible mains lead is supplied connected to a B S 1363 fused plug having a fuse of the correct rating for the set Should the fuse need to be repl...

Page 5: ... 4 CAUTION Due to changes in the caution note for MDF 61 connector the caution note has been placed in Appendix A www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 6: ...7W55 57xx KDL 32V55 56xx 32W55 57xx 32E55xx Dimensions Approx w h d with Table Top Stand 112 3 x 77 1 x 33 0 cm KDL 46V55 56xx 112 3 x 77 2 x 33 0 cm KDL 46W55 57xx 46WE5 98 7 x 68 4 x 30 3 cm KDL 40V55 56xx 98 7 x 68 6 x 30 3 cm KDL 40W55 57xx 40WE5 101 6 x 68 0 66 3 high low x 30 3 cm KDL 40E55xx 91 7 x 64 8 x 30 3 cm KDL 37V55 56xx 91 7 x 64 9 x 30 3 cm KDL 37W55 57xx 79 8 x 58 4 x 25 9 cm KDL ...

Page 7: ... PC Input D sub 15 pin See below G 0 7 Vp p 75 ohms non Sync on Green B 0 7 Vp p 75 ohms R 0 7 Vp p 75 ohms HD 1 5 Vp p VD 1 5 Vp p PC audio input minijack USB port i Headphones jack CAM Conditional Access Module slot LAN 10BASE T 100BASE TX connector Depending on the operating environment of the network connection speed may differ 10BASE T 100BASE TX communication rate and communication quality a...

Page 8: ...level 1 Audio output B right Standard level 0 5V rms Output impedence Less than 1kohm 2 Audio input B right Standard level 0 5V rms Output impedence More than 10kohm 3 Audio output A left Standard level 0 5V rms Output impedence Less than 1kohm 4 Ground audio 5 Ground blue 6 Audio input A left Standard level 0 5V rms Output impedence More than 10kohm 7 Blue input 0 7 3dB 75 ohms positive 8 Functio...

Page 9: ...he remote commander sequentially in rapid sucession as shown below Note that this differs from entering the service mode Volume TV STANDBY ON SCREEN DISPLAY DIGIT5 VOLUME The following menu appears as shown below Self Diagnostic Screen Display To exit the Self Diagnostic Screen Display please turn the TV set off and then on again Working Time Bottom left corner xxxxx yyyyy zzzzzz e g 00215 02325 0...

Page 10: ...ix B Remove the 4 stand fixing screws indicated and lift the TV set up and away from the Stand assy Screw Part number s and Description s 1 2 580 608 01 SCREW PSW M5X16 To remove the Switch Unit lift the bottom of the Switch Unit towards the TV set Push the top of the Switch Unit in the shaded area in the photograph The Switch Unit will then release from its boss and can be removed from the TV set...

Page 11: ...speaker connectors and pull the Loudspeaker gently away from the back of the TV set 2 8 G4 Board Removal 37 inches Screw Part number s and Description s 2 580 629 01 SCREW BVST 3X8 To remove the G4 board disconnect all the connectors and remove the 4 screws circled then ease the board gently away from the back of the TV set Screws 2 7 G2 Board Removal 32 inches To remove the G2 board disconnect al...

Page 12: ...ntly eased away from the back of the TV set Clip Connector 2 12 IP2 Board Removal 46 inches 2 11 IP1 Board Removal 40 inches Screws Screws Screw Part number s and Description s 2 580 629 01 SCREW BVST 3X8 To remove the IP1 board disconnect all connectors and then remove the 4 screws circled and ease the board gently away from the back of the TV set Note Refer to page 4 Hirose MDF61 connector Screw...

Page 13: ...N DIGIT 5 VOLUME TV DISPLAY I TV Pic 1 3 2 ChangingTVM Data Settings 1 Press 2 5 on the remote commander to select up down category See Pic 2 2 Press 1 4 on the remote commander to select up down item See Pic 2 3 Press 3 6 on the remote commander to select up down data See Pic 2 3 3 WritingTVM Data 1 Press Mute on the remote commander The word SERVICE changes to WRITE See Pic 3 Pic 3 Data Pic 2 Ca...

Page 14: ...MDS HP Out L R CVBS TVOUT L R TVOUT YCbCr L R L R SPDIF RGB CVBS L R CVBS SELOUT L R SELOUT RGB CVBS YC RGB HV L R Amp TAS5602 Side Video YCbCr L R SEL MON LO HP SPDIF I2S 5 1ch L R DAC DDR2 512Mb IIC1 IIC2 NVM Temp Sensor UART IIC IIC IIC Power SW Key IR LED SPEL SPEL TS TS LVDS 60 50Hz IIC_SINK NICAM A2 IIC0 IIC Panel 120 100Hz SPEL Panel 60 50Hz FHD Panel 60 50Hz WXGA NAND 512Mbx2 CI AEP M t Ot...

Page 15: ...DUCTOR CAPACITOR TA TANTALUM PS STYROL PP POLYPROPYLENE PT MYLAR MPS METALIZED POLYESTER MPP METALIZED POLYPROPYLENE ALB BIPOLAR ALT HIGH TEMPERATURE ALR HIGH RIPPLE Les composants identifiés par une trame et par une marque sont d une importance critique pour la sécurité Ne les remplacer que par des pièces de numéro spécifié specified Note The components identified by shading and marked are critic...

Page 16: ...H L7607 0 R7635 CHIP 0 R7636 0 R7637 0 R7638 JL7601 JL7602 JL7603 1 16W CHIP 5 100 R7625 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 IC7600 CXB1447R T6 ...

Page 17: ...RT F7 SIFAVDD33 B7 SIFAGND A8 MAAOL0 A2 MAAOR0 B1 MAAOL1 B3 MAAOR1 C3 MAAOL2 B2 MAAOR2 C1 MAO958 H5 SAAOL0 C2 SAAOR0 D2 AAO0DV33 D3 AAO0DG A3 GPIO65 MAOMCK M6 GPIO64 SAOMCK M5 GPIO72 SAO0BCK P4 GPIO67 SAO1LRCK P5 GPIO68 SAO1D0 N4 GPIO66 SAO1BCK N6 GPIO9 MUTE K4 1005 16V 0 1 C5027 0uH FB5000 0uH FB5001 0 1 C5006 FE_LRCK FE_BCK FE_DATA1 SUB_DA TA SUB_BCK SPDIF_IN SUB_LRCK FE_DATA3 FE_DATA2 Portion9 ...

Page 18: ...000 CL1001 CL1002 GND_D 5 4 3 2 1 NJM2878F3 15 TE2 IC1003 ON OFF GND NC VOUT VIN 1005 16V 0 1 C1019 UNR52A1G0LS0 Q1001 C1007 3216 16V 10 X6S C1008 10 16V X6S 3216 C1009 XX 3216 A3 3V GND_D 1608 10V 1 C1017 X7R 1608 10V 1 C1015 X7R PWR_CTRL_3 3V 015 10D 014 11I 005 4H XX C1025 XX C1026 R1002 15k 1 16W 0 5 RN CP R1003 4 3k 1 16W 0 5 RN CP R1007 120k 4 7uH L1002 NR6028T4R7M 1 5uH L1003 VLC6045T 1R5N ...

Page 19: ...P10 FE_JIG_MODE 007 7G 1 16W CHIP 5 10k R2012 GND_D CHIP 47 R2040 1 16W 5 CHIP 47 R2041 1 16W 5 CHIP R2100 1 16W 5 47 1 16W CHIP 5 2 2 k R2047 1 16W CHIP 5 2 2 k R2049 1 16W CHIP 5 4 7 k R2050 1 16W CHIP 5 4 7 k R2051 10k RB2009 2 1 4 3 6 5 8 7 CL2011 SI_PLL_LOCK 022 15C CHIP 47 R2017 1 16W 5 DSP_INT 016 2D CHIP 47 R2011 DEEP_DIMMER 015 13K POWER3 015 9B 014 8K DIMMER 015 13J RB2000 XX CL2008 CL20...

Page 20: ... CL2528 CL2529 CL2530 CL2531 47 R2707 10k RB2516 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 10k RB2517 2 1 4 3 6 5 8 7 GND_D PWR_CTRL_NAND 014 9J XX R2708 47 RB2518 2 1 4 3 6 5 8 7 10k RB2519 2 1 4 3 6 5 8 7 10k RB2520 2 1 4 3 6 5 8 7 10k RB2521 2 1 4 3 6 5 8 7 10k RB2522 2 1 4 3 6 5 8 7 1 2 3 4 5 6 7 42 43 44 45 46 47 48 41 40 39 38 37 36 35 34 33 16 15 14 13 12 11 10 9 8 32 31 30 29 28 27 26 25 17 1...

Page 21: ...MVDD AG14 MVDD AJ15 MVDD AG16 MVDD AH16 MVDD AE18 MVDD AF18 MVDD AF19 MVDD AG20 MVDD AH21 MVDD AJ21 MGND AJ1 MGND AG2 MGND AF3 MGND AE4 MGND AD6 MGND AH6 MGND AJ6 MGND AG8 MGND AF9 MGND AE10 MGND AD11 MGND Y12 MGND Y13 MGND AD14 MGND AE15 MGND AF16 MGND AG17 MGND AD19 MGND AH19 MGND AJ19 MGND AD20 MGND AE21 MGND AF22 MGND AG23 MGND AJ24 UMA VDD Y10 UMA VDD Y11 UMA VDD Y14 UMA VDD Y15 UMVREF0 AD15 ...

Page 22: ... 7 8 XX C3528 GND_D CL3500 CL3501 GND E D VDD OUT X3500 30MHz X3501 1 2 3 GND_D D3503 XX D3502 XX D3500 XX D3501 XX R3539 XX XX R3540 FB3502 0uH FB3503 0uH 1608 0uH FB3506 1608 0uH FB3505 3 1 2 4 0uH L3500 3 1 2 4 1608 0uH FB3504 D3506 D3507 VD3500 CN3500 1 2 3 4 5 6 7 8 9 10 11 12 47 R3561 ETH_1 8V_OUT 010 3A XX C3529 GND_D 4 7 k RB3502 2 1 4 3 6 5 8 7 47 RB3503 2 1 4 3 6 5 8 7 47 RB3504 2 1 4 3 ...

Page 23: ...3_SV AY 007 5E R4041 XX L4002 XX GND_D R4042 470 Q4031 2SA2122G0LS0 RF_DIGITAL_CV 003 12G 5V_MAIN 16V 0 1 X7R C4056 CL4001 0 R4140 0 R4142 CL4004 CL4005 CL4006 CL4007 CL4008 CL4009 0 R4137 150 R4008 0 1 C4015 E3_SVAC 007 5E CL4002 0 5 R4014 68 10 R4010 0 5 BAVI21 011 8D R4013 0 5 68 10 R4012 0 5 GND_D GND_D 10 R4011 0 5 BAVI31 011 8D 0 5 R4015 68 GND_D BAVI11 011 8C BAVI11 BAVI21 BAVI31 PC_RED 020...

Page 24: ...6 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 51P CN4501 BLK POWER NC POWER NC POWER NC POWER NC POWER NC NC GND GND GND GND RX0 _ODD RX0 _ODD RX1 _ODD RX1 _ODD RX2 _ODD RX2 _ODD GND RXCLK _ODD RXCLK _ODD GND RX3 _ODD RX3 _ODD RX4 _ODD RX4 _ODD GND RX0 _EVEN RX0 _EVEN RX1 _EVEN RX1 _EVEN RX2 _EVEN RX2 _EVEN GND RXCLK _EVEN RXCLK _EVEN GND RX3 _EVEN RX3 _EVEN RX4 _EVE...

Page 25: ...PROTECT DCC_ON KEY BACKLIGHT HFR_RST POWER_KEY 10k R5523 W AKE SONY_LOGO_LED CEC_OUT X_EMMA_RST SDA_PANEL SCL_PANEL AC_OFF_DET 1 16W RN CP 0 5 68k R5546 1 16W RN CP 0 5 6 8k R5542 GND_D 1 16W 0 5 15k R5540 1005 25V 0 01 X7R C5544 MAZ8100G0LS0 D5505 XX REG12V DC_DET DC_DET X_DSP_MUTE PANEL_FAIL TCON_RDY X_DSP_RST 100 RB5507 2 1 4 3 6 5 8 7 HDMI_CE TIMER_LED GREEN_LED PICTURE_OFF_LED TV_TXD BUS_RELE...

Page 26: ...78 XX R1374 XX R1375 GND_D REG12V REG12V REG12V PANEL_VCC_SW E ET1302 E ET1300 E ET1307 E ET1305 E ET1303 E ET1301 GND_D R1390 XX DIMMER_DRV_OUT R1364 XX R1357 XX C1375 XX C1345 XX R1365 XX C1351 XX R1398 XX C1363 XX 1005 CHIP R1405 0 R1382 XX GND_D DEEP_DIMMER R1354 XX C1362 XX R1371 XX L1306 XX D3 3V R1368 XX DIMMER 5 4 3 2 1 IC1306 XX C1349 XX C1368 XX PANEL_VSYNC 5V_MAIN R1403 XX R1350 XX R137...

Page 27: ...0 PWM3_RI 016 9B 1608 25V 0 1 X7R C7208 2012 25V 0 33 X7R C7222 GND_D SPDET_RN 0 1 6 1 0 J 1608 25V 0 1 X7R C7216 AU_13V JL7201 1608 25V 0 22 X7R C7211 1608 25V 0 22 X7R C7209 1608 25V 0 1 C7206 X7R GND_AU 1608 25V 0 22 C7212 X7R 0uH FB7201 2012 25V 1 C7214 X7R JL7203 2012 25V 1 C7210 X7R 1608 25V 0 1 X7R C7218 3225 25V 10 X7R C7217 PWM3_RD 016 9C 1608 25V 0 22 X7R C7215 PWM3_LD 016 9C R7203 XX R7...

Page 28: ...N TESTEN XTAL_IN XTAL_OUT TP D_CTR_I O1 D_CTR_I O0 ADR_SEL STANDBYQ I2C_CL I2C_DA TP TP TP TP TP_CO DVSUP DVSS TP RESETQ NC NC VREF2 DACM_R DACM_L NC VREF1 SC1_OUT_R SC1_OUT_L NC AHVSUP CAPL_M AHVSS AGNDC NC NC NC SC1_IN_L SC1_IN_R VREFTOP MONO_IN A VSS X7500 XX XX R7505 XX C7512 CL7501 XX C7518 FB7501 XX C7502 XX XX C7517 XX C7523 C7508 XX XX R7507 GND_D TV_L TV_R TUNER_9V CL7502 CL7503 XX C7522 ...

Page 29: ...uH L9600 0 R9600 0 R9602 0 R9601 0 R9612 0 R9610 0 R9614 0 R9630 0 R9632 0 R9631 C9636 0 1 VD9604 VD9617 75 R9619 0 5 220 R9621 220 R9622 1k R9624 1k R9623 1k R9626 1k R9625 10k R9627 10k R9628 100 R9636 100 R9637 D3 3V 25V C9610 0 01 R9629 XX R9638 XX 14 13 12 11 10 9 8 7 6 5 4 3 2 1 74LVC14APW IC9601 1A 1Y 2A 2Y 3A 3Y GND 4Y 4A 5Y 5A 6Y 6A Vcc GND_D GND_D 1608 10V X7R C9608 1 22 R9639 22 R9640 G...

Page 30: ...B9803 R9865 XX BLUE_SCART1 PB_HD2 R9863 XX GREEN_SCART1 Y_HD2 R9864 XX 1608 XX C9807 RED_SCART1 PR_HD2 1608 XX C9808 VD9843 XX VD9841 XX COMP2_DET VD9842 XX 0 R9873 0 R9874 0 R9875 1k R9876 0 R9877 0 R9878 0 R9879 75 R9881 0 5 XX R9882 XX R9883 XX R9884 R9885 0 5 75 75 R9886 0 5 R9887 XX XX R9888 XX R9889 XX R9809 0 5 XX R9891 R9892 XX XX R9893 XX R9894 R9895 XX R9896 XX 220 R9811 220 R9899 220 R9...

Page 31: ...N AFT_UP 1 C7955 Q7911 L7902 10uH E ET7902 XX E ET7903 XX E ET7904 XX E ET7905 XX E ET7906 XX E ET7907 XX E ET7908 XX E ET7909 XX E ET7910 XX E ET7911 XX E ET7912 XX 0 R7901 0 R7906 XX R7909 R7915 XX R7917 0 R7921 0 R7923 XX R7934 0 R7936 XX R7976 XX RB7903 100 R7944 0 3 3V_FE FE_TUNER_SW A2 5V_DEM Q7915 4 3 1 2 IC7905 CONTROL GND VOUT VIN 10k R7984 10k R7985 A2 5V_DEM R7986 XX R7987 XX R7988 XX A...

Page 32: ... IOWR MISTRT MDI0 MDI1 MDI2 MDI3 VCC VPP2 MDI4 MDI5 MDI6 A7 MDI7 A6 MCLKO A5 RESET A4 W AIT A3 INPACK A2 REG A1 MOV AL A0 MOSTRT D0 MDO0 D1 MDO1 D2 MDO2 IOIS16 CD2 GND GND 47 RB3812 2 1 4 3 6 5 8 7 10 9 12 11 14 13 16 15 FE_CAM_ADD 6 FE_CI_IORDB FE_CAM_TSID 1 FE_CAM_TSOD 5 FE_FOEB FE_CAM_TSID 0 FE_CAM_ADD 7 FE_CI_CE1B FE_CAM_DAT 1 FE_CAM_WAITB FE_CAM_TSOD 6 FE_CAM_TSOD 1 FE_RADD 10 FE_CAM_OEB FE_C...

Page 33: ...HT IR SENSOR HSN Board Schematic Diagram Light IR Sensor JL308 JL307 JL302 JL301 JL304 JL303 JL305 XX C301 1 16W 1 2k R301 0 5 1 16W 3 9k R302 0 5 1 16W 1 2k R303 0 5 R304 XX 1 16W 3 9k R305 0 5 UNR52A1G0LS0 Q301 UNR52A1G0LS0 Q302 UNR52A1G0LS0 Q303 Q304 XX UNR52A1G0LS0 Q305 1 2 3 4 5 6 7 CN301 7P GND STBY3 3V REC US_STBY STBY_LED US_HD ON_TIMER PWR Reserve PICTURE_OFF Q306 XX JL306 R306 XX 1 2 CN3...

Page 34: ... 310V PP C6018 0 22 C6002 XX 1 10W RN CP 10k R6558 EY6507 EY6535 1 10W RN CP 0 5 39k R6514 C6524 50V CH 22p 1 10W RN CP 100 R6518 1kV C6517 D 470p 1 10W RN CP 330k R6536 1608 50V 4700p X7R C6519 MA2J1110GLS0 D6514 50V X7R C6515 0 022 EY6513 D6502 XX EY6534 16V X7R C6514 0 47 SF5L60 D6510 1 10W RN CP 330k R6528 2W RS R6513 22 1SS357 TPH3 D6513 50V 0 1 X7R C6527 50V 0 01 X7R C6521 1 10W RN CP 100k R...

Page 35: ...C6753 0 1 JL6729 JL6726 BALANCER_ERR 001 17G JL6728 1 GND_1 1608 R6762 47k 1 10W RN CP 5 R6766 1 D6711 XX R6744 XX R6735 0 5 15k 1 10W RN CP 2SC3052EF T1 LEF Q6704 16V 100 C6742 R6723 XX R6727 33 1 10W RN CP JL6713 25V 0 1 X7R C6715 C6735 XX 25V 0 1 X7R C6751 RN CP R6747 4 7k 1 10W 5 25V 0 1 X7R C6723 1 10W R6756 100k R6718 XX RN CP 10k R6757 1 10W 0 5 R6743 0 RN CP R6760 100k 1 10W 0 5 R6740 XX R...

Page 36: ...SA1235AC1TP 1EF Q6507 1 10W RN CP R6545 5 22k 1 10W RN CP R6544 100k 2SC3052EF T1 LEF Q6505 1 10W RN CP R6542 5 100k MA2J1110GLS0 D6503 1 10W RN CP R6541 39k MAZ8056G0LS0 D6508 RN CP R6548 1 10W 100k 1 10W RN CP R6547 5 10k 50V C6507 10 2SC3052EF T1 LEF Q6504 Mount Mecha 263406611 A6005 Q6551 Q6552 TH6300 1 2 3 4 4P CN6151 REG12V REG12V REG12V_GND REG12V_GND GND_1 C6126 XX EY6105 EY6104 EY6150 SLA...

Page 37: ... 0 01 X7R C6708 1 10W 10k R6708 RN CP 5 1 10W R6611 1608 4 7 JL6719 EY6621 MA2J1110GLS0 D6712 1 10W RN CP 5 4 7 R6703 1 10W RN CP R6613 5 1608 4 7 R6608 2012 1 10W 5 1k JL6718 JL6711 25V 0 1 X7R C6751 1608 1 10W RN CP 0 5 R6719 22k JL6725 1608 50V CH C6726 470p 1 10W RN CP 5 R6754 10k R6740 XX 1608 50V 0 01 X7R C6727 INV_DRV_2L 1 10W RN CP 0 5 3 9k R6721 4 7 R6765 EY6609 C6709 27p 6 3kV SL 1608 50...

Page 38: ...00 24V 3 15A F1301 C N 9 8 0 3 T U 7 9 0 3 T U 7 9 0 0 T U 7 9 0 1 T U 7 9 0 2 A B C D F7401 0 5A 50V T U 7 9 0 4 T U 7 9 0 5 C N 5 5 0 4 F1300 3 15A 24V F4200 1 4A 36V 36V 1 4A F9800 24V POWER C N 3 0 1 STBY 1 8 7 9 3 6 8 1 1 C N 3 0 2 T I M E R H L 4 A J L 3 0 4 Q 3 0 1 Q 3 0 2 Q 3 0 3 Q 3 0 4 Q 3 0 5 Q 3 0 6 V D R 3 0 1 V D R 3 0 2 V D R 3 0 3 V D R 3 0 4 V D R 3 0 5 V D R 3 0 6 R 3 0 1 R 3 0 2...

Page 39: ... 1 F B 1 3 0 2 F B 1 3 0 5 C 4 5 0 2 C 4 5 0 3 C 4 5 0 4 C 4 5 0 6 C 4 5 0 7 C 4 5 0 8 C 4 5 0 9 C 4 5 1 0 C 4 5 1 1 C 4 5 1 2 C 4 5 1 3 C 4 5 1 4 C 4 5 1 5 R 4 5 1 2 Q 5 5 0 4 Q 5 5 0 5 C 5 5 1 5 C 5 5 1 9 D 5 5 0 0 D 5 5 0 1 C 5 5 2 7 C 5 5 2 8 F L 4 5 0 0 C 5 5 3 1 F L 4 5 0 1 I C 5 5 0 2 I C 5 5 0 3 I C 5 5 0 4 I C 5 5 0 6 R 5 5 1 8 R 5 5 1 9 C 5 5 4 3 C 5 5 4 5 R 5 5 2 0 R 5 5 2 1 R 5 5 2 2 R...

Page 40: ... 8 0 0 D 6 2 0 1 E Y 6 2 0 3 D 6 2 0 3 R 6 2 0 0 D 6 2 0 4 E Y 6 0 1 0 E Y 6 0 1 1 R 6 2 0 2 R 6 2 0 3 E Y 6 0 1 4 E Y 6 0 1 5 1 8 5 4 I C 6 2 0 0 R 6 0 1 6 F B 6 5 0 0 F B 6 5 0 4 E Y 6 2 1 4 E Y 6 0 2 2 E Y 6 0 2 3 E Y 6 6 0 0 E Y 6 0 2 4 V D 6 0 0 0 E Y 6 6 0 1 E Y 6 0 2 5 V D 6 0 0 1 E Y 6 6 0 2 E Y 6 0 2 6 E Y 6 6 0 3 E Y 6 6 0 4 F B 6 7 0 0 E Y 6 0 2 9 E Y 6 6 0 5 R 6 6 0 1 F B 6 7 0 1 E Y 6...

Page 41: ...R 6 2 1 J R 6 2 2 J R 6 2 3 C 6 2 0 0 C 6 2 0 1 J R 6 2 5 J R 6 2 6 C 6 2 0 2 C 6 2 0 3 J R 6 2 7 P H 6 1 0 0 C 6 2 0 4 C 6 0 1 0 J R 6 2 8 C 6 2 0 5 C 6 0 1 1 J R 6 2 9 C 6 2 0 6 C 6 0 1 2 C 6 0 1 4 C 6 0 1 5 C A 6 0 0 1 C A 6 0 0 2 C 6 4 0 0 C 6 0 1 8 J R 6 3 0 J R 6 3 1 C 6 4 0 2 J R 6 3 2 J R 6 3 3 Q 6 4 0 0 P H 6 3 0 0 J R 6 3 4 P H 6 3 0 1 J R 6 3 5 Q 6 4 0 2 P H 6 3 0 2 J R 6 3 6 Q 6 4 0 3 ...

Page 42: ... Y 6 0 0 5 C 6 6 0 6 G S Q 6 6 0 2 E Y 6 0 0 6 E Y 6 0 0 7 R 6 0 0 6 D 6 2 0 0 D 6 2 0 1 E Y 6 2 0 3 D 6 2 0 3 R 6 2 0 0 D 6 2 0 4 E Y 6 0 1 0 E Y 6 0 1 1 R 6 2 0 2 R 6 2 0 3 E Y 6 0 1 4 E Y 6 0 1 5 1 8 5 4 I C 6 2 0 0 R 6 0 1 6 F B 6 5 0 0 F B 6 5 0 2 F B 6 5 0 3 F B 6 5 0 4 E Y 6 0 2 2 E Y 6 0 2 3 E Y 6 6 0 0 V D 6 0 0 0 E Y 6 0 2 4 E Y 6 6 0 1 V D 6 0 0 1 E Y 6 0 2 5 E Y 6 6 0 2 E Y 6 0 2 6 E Y...

Page 43: ...0 C 6 0 1 8 C 6 4 0 1 C 6 4 0 2 Q 6 4 0 0 P H 6 3 0 0 P H 6 3 0 1 Q 6 4 0 2 P H 6 3 0 2 Q 6 4 0 3 C 6 4 0 7 Q 6 4 0 4 C 6 4 0 8 C 6 0 2 0 C 6 4 0 9 Q 6 4 0 6 C 6 0 2 3 C 6 6 0 0 D 6 0 0 0 C 6 0 2 4 C 6 6 0 1 D 6 0 0 1 C 6 6 0 2 C 6 6 0 3 D 6 0 0 3 Q 6 6 0 0 C 6 6 0 4 R 6 0 0 0 F B 6 1 0 0 C 6 4 1 0 C 6 6 0 5 Q 6 6 0 1 R 6 0 0 1 F B 6 1 0 1 C 6 6 0 6 G S Q 6 6 0 2 R 6 0 0 2 C 6 6 0 7 R 6 0 0 3 C 6 ...

Page 44: ... INCH FHD TFT 40 inches 1 802 876 11 LCD PANEL 46 INCH FHD TFT 46 inches 2 1 474 152 12 POWER UNIT G2 32 inches 1 474 162 12 POWER UNIT G4 37 inches A 1660 720 A IP1 BOARD COMPLETE 40 inches A 1660 728 A IP2 BOARD COMPLETE 46 inches 3 A 1707 009 A BA BOARD COMPLETE 4 4 136 306 01 DUMMY CARD PCMCIA 5 4 132 225 01 BRACKET SIDE JACK STD 6 1 858 184 11 LOUDSPEAKER 32 inches 1 858 169 11 LOUDSPEAKER 37...

Page 45: ...123 489 01 GUIDE LED B L 46 inches 14 1 487 233 11 SWITCH UNIT 15 1 857 394 11 ETC INVERTER MT BOARD 32 inches 1 857 395 11 ETC INVERTER MT BOARD 37 inches 1 857 370 11 ETC INVERTER MT BOARD 40 inches 1 857 371 11 ETC INVERTER MT BOARD 46 inches 16 4 122 585 01 FRAME VESA M6 5 1 CHASSIS Cont 13 12 11 REF NO PART NO DESCRIPTION REMARK REF NO PART NO DESCRIPTION REMARK 44 15 14 16 10 www freeservice...

Page 46: ...EL ASSY 32B 32 inches X 2348 404 1 BEZEL ASSY 37B 37 inches X 2348 389 1 BEZEL ASSY 40B 40 inches X 2348 540 1 BEZEL ASSY 46B 46 inches 52 X 2345 861 1 STAND ASSY M2 32 inches X 2345 864 1 STAND ASSY ML2 37 40 inches X 2345 868 1 STAND ASSY L2A 46 inches 52 www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 47: ...AR COVER ASSY 46C 46 inches 102 4 123 488 01 BAR UNDER S 32 37 40 inches 4 123 487 01 BAR UNDER M 46 inches 103 4 122 617 01 COVER ECS S TL Jig 104 3 106 546 31 COVER ECS Memory Stick 105 1 832 132 31 POWER SUPPLY CORD AEP 32 37 inches 1 835 200 11 POWER SUPPLY CORD AEP 40 46 inches 106 1 832 170 41 POWER SUPPLY CORD UK 32 37 inches 1 835 165 11 POWER SUPPLY CORD UK 40 46 inches 101 105 106 104 10...

Page 48: ...COMPLETE Parts List 63 HSN BOARD COMPLETE Parts List 63 ACCESSORIES AND CONNECTORS 64 REMOTE COMMANDER 64 Note To ensure safety and reliability it is Sony policy that power supply boards should not be repaired at component level in the field as a result The G2 G4 IP1 and IP2 boards are regarded as non service items for exchange only and are not indicated in the parts list of this service manual ww...

Page 49: ...ERAMIC CHIP 0 01UF 10 25V C2013 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2014 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2015 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2016 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2017 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2018 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2019 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2020 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C2021 ...

Page 50: ...AMIC CHIP 0 1UF 10 16V C3080 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C3081 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C3082 1 100 905 11 CERAMIC CHIP 0 001UF 10 50V C3083 1 100 905 11 CERAMIC CHIP 0 001UF 10 50V C3084 1 100 905 11 CERAMIC CHIP 0 001UF 10 50V C3085 1 100 909 11 CERAMIC CHIP 10UF 10 6 3V C3086 1 100 909 11 CERAMIC CHIP 10UF 10 6 3V C3087 1 100 909 11 CERAMIC CHIP 10UF 10 6 3V C3088 1 100...

Page 51: ...0 25V C4415 1 112 779 11 CERAMIC CHIP 0 047UF 10 25V C4416 1 112 779 11 CERAMIC CHIP 0 047UF 10 25V C4417 1 112 779 11 CERAMIC CHIP 0 047UF 10 25V C4419 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C4420 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C4421 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C4423 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C4424 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C4425 1 112 777 11 CERAMIC...

Page 52: ... 0 1UF 10 16V C7036 1 114 331 11 CERAMIC CHIP 4 7UF 10 10V C7037 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C7038 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C7039 1 114 354 11 CAP CERAMIC 0 1MF X7R 1410 C7040 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C7041 1 112 777 11 CERAMIC CHIP 0 01UF 10 25V C7042 1 164 850 11 CERAMIC CHIP 10PF 0 50PF 50V C7043 1 164 850 11 CERAMIC CHIP 10PF 0 50PF 50V C7202 1 112 777 1...

Page 53: ...P 0 1UF 10 16V C7913 1 114 399 21 ELECT CHIP 47UF 20 6 3V C7914 1 112 775 11 CERAMIC CHIP 0 0022UF 10 50V C7915 1 112 775 11 CERAMIC CHIP 0 0022UF 10 50V C7916 1 114 320 11 CERAMIC CHIP 0 22UF 10 6 3V C7918 1 114 331 11 CERAMIC CHIP 4 7UF 10 10V C7921 1 100 766 21 ELECT CHIP 47UF 20 16V C7923 1 135 366 11 ELECT CHIP 100UF 20 16V C7924 1 100 916 11 CERAMIC CHIP 0 1UF 10 16V C7927 1 100 916 11 CERAM...

Page 54: ... CN5503 1 820 235 11 HEADER ASSEMBLY 30P CN7201 1 819 461 11 HEADER ASSEMBLY FOR PWB 4P CN7600 1 822 483 11 HDMI CONNECTOR CN7601 1 822 483 11 HDMI CONNECTOR CN7602 1 822 485 11 HDMI CONNECTOR CN7603 1 822 485 11 HDMI CONNECTOR CN9600 1 821 827 21 D SUB CONNECTOR CN9602 1 822 525 11 OPTICAL OUT CONNECTOR CN9803 1 822 580 11 CONNECTOR DUAL SCART DIODE D1300 6 501 614 01 DIODE PZU5 6B2 D1314 6 502 7...

Page 55: ...11 FERRITE 0UH FB3506 1 481 466 11 FERRITE 0UH FB3800 1 481 517 11 FERRITE 0UH FB4000 1 400 462 21 FERRITE 0UH FB4001 1 400 462 21 FERRITE 0UH FB4002 1 400 462 21 FERRITE 0UH FB5000 1 400 462 21 FERRITE 0UH FB5001 1 400 462 21 FERRITE 0UH FB5500 1 500 922 11 FERRITE 0UH FB5501 1 500 922 11 FERRITE 0UH FB5502 1 500 922 11 FERRITE 0UH FB7001 1 481 517 11 FERRITE 0UH FB7201 1 400 089 21 FERRITE 0UH F...

Page 56: ...NO JACK 5P COIL L1002 1 457 714 11 INDUCTOR 4 7UH L1003 1 457 744 11 INDUCTOR 1 5UH L1307 1 457 455 11 INDUCTOR 10UH L1308 1 424 918 21 INDUCTOR 10UH L3000 1 457 730 11 INDUCTOR 2 2UH L3500 1 457 223 11 INDUCTOR 0UH L4001 1 469 556 21 INDUCTOR 15UH L4200 1 469 557 21 INDUCTOR 22UH L4401 1 481 521 11 INDUCTOR 1UH L4514 1 481 521 11 INDUCTOR 1UH L4515 1 457 539 11 INDUCTOR 0UH L4516 1 457 539 11 IND...

Page 57: ...1 11 METAL CHIP 10K 0 5 1 16W R1005 1 208 698 11 METAL CHIP 4 3K 0 5 1 16W R1006 1 218 965 11 METAL CHIP 10K 5 1 16W R1007 1 218 978 11 METAL CHIP 120K 5 1 16W R1008 1 218 953 11 METAL CHIP 1K 5 1 16W R1009 1 218 974 11 METAL CHIP 56K 5 1 16W R1300 1 218 990 81 SHORT CHIP 0 R1301 1 218 990 81 SHORT CHIP 0 R1303 1 218 965 11 METAL CHIP 10K 5 1 16W R1304 1 218 969 11 METAL CHIP 22K 5 1 16W R1311 1 2...

Page 58: ...10K 5 1 16W R3038 1 218 929 11 METAL CHIP 10 5 1 16W R3044 1 208 860 81 METAL CHIP 75 0 5 1 16W R3045 1 208 860 81 METAL CHIP 75 0 5 1 16W R3046 1 208 860 81 METAL CHIP 75 0 5 1 16W R3047 1 208 860 81 METAL CHIP 75 0 5 1 16W R3050 1 208 663 11 METAL CHIP 150 0 5 1 16W R3051 1 208 663 11 METAL CHIP 150 0 5 1 16W R3052 1 208 911 11 METAL CHIP 10K 0 5 1 16W R3053 1 208 911 11 METAL CHIP 10K 0 5 1 16W...

Page 59: ... R4130 1 220 880 81 METAL CHIP 27 0 5 1 16W R4131 1 220 880 81 METAL CHIP 27 0 5 1 16W R4137 1 234 106 81 RES NETWORK 0 R4140 1 218 990 81 SHORT CHIP 0 R4142 1 218 990 81 SHORT CHIP 0 R4144 1 208 687 11 METAL CHIP 1 5K 0 5 1 16W R4145 1 208 687 11 METAL CHIP 1 5K 0 5 1 16W R4146 1 208 687 11 METAL CHIP 1 5K 0 5 1 16W R4153 1 208 683 11 METAL CHIP 1K 0 5 1 16W R4154 1 218 990 81 SHORT CHIP 0 R4200 ...

Page 60: ...TAL CHIP 150K 0 5 1 16W R5579 1 208 935 11 METAL CHIP 100K 0 5 1 16W R5582 1 218 965 11 METAL CHIP 10K 5 1 16W R5594 1 218 941 81 METAL CHIP 100 5 1 16W R5599 1 218 953 11 METAL CHIP 1K 5 1 16W R5603 1 218 953 11 METAL CHIP 1K 5 1 16W R5604 1 218 990 81 SHORT CHIP 0 R5605 1 218 965 11 METAL CHIP 10K 5 1 16W R7002 1 218 990 81 SHORT CHIP 0 R7003 1 218 965 11 METAL CHIP 10K 5 1 16W R7010 1 218 990 8...

Page 61: ...218 990 81 SHORT CHIP 0 R7969 1 218 990 81 SHORT CHIP 0 R7970 1 218 990 81 SHORT CHIP 0 R7973 1 218 957 11 METAL CHIP 2 2K 5 1 16W R7974 1 218 933 11 METAL CHIP 22 5 1 16W R7975 1 218 933 11 METAL CHIP 22 5 1 16W R7978 1 218 957 11 METAL CHIP 2 2K 5 1 16W R7979 1 218 965 11 METAL CHIP 10K 5 1 16W R7980 1 218 957 11 METAL CHIP 2 2K 5 1 16W R7981 1 218 965 11 METAL CHIP 10K 5 1 16W R7982 1 218 961 1...

Page 62: ...218 945 11 METAL CHIP 220 5 1 16W R9898 1 218 945 11 METAL CHIP 220 5 1 16W R9899 1 218 945 11 METAL CHIP 220 5 1 16W R9916 1 208 860 81 METAL CHIP 75 0 5 1 16W R9919 1 218 953 11 METAL CHIP 1K 5 1 16W R9920 1 208 909 11 METAL CHIP 8 2K 0 5 1 16W R9921 1 208 911 11 METAL CHIP 10K 0 5 1 16W R9922 1 218 941 81 METAL CHIP 100 5 1 16W R9923 1 218 990 81 SHORT CHIP 0 R9924 1 218 953 11 METAL CHIP 1K 5 ...

Page 63: ...ORK 1K 1005X4 RB5524 1 234 375 21 RES NETWORK 1K 1005X4 RB5525 1 234 375 21 RES NETWORK 1K 1005X4 RB5526 1 234 375 21 RES NETWORK 1K 1005X4 RB5527 1 234 372 11 RES NETWORK 100 1005X4 RB5528 1 234 372 11 RES NETWORK 100 1005X4 RB5530 1 234 375 21 RES NETWORK 1K 1005X4 RB5531 1 234 372 11 RES NETWORK 100 1005X4 RB5532 1 234 376 11 RES NETWORK 2 2K 1005X4 RB5533 1 234 376 11 RES NETWORK 2 2K 1005X4 R...

Page 64: ... Z14MTT86A D305 6 502 609 01 DI SML Z14VTT86A TRANSISTOR Q301 6 551 815 01 TR UNR52A1G0LS0 Q302 6 551 815 01 TR UNR52A1G0LS0 Q303 6 551 815 01 TR UNR52A1G0LS0 Q305 6 551 815 01 TR UNR52A1G0LS0 RESISTOR R301 1 208 883 81 METAL CHIP 680 0 5 1 16W R302 1 208 695 11 METAL CHIP 3 3K 0 5 1 16W R303 1 208 675 11 METAL CHIP 470 0 5 1 16W R305 1 218 958 11 METAL CHIP 2 7K 5 1 16W A 1704 202 A HSN Board Com...

Page 65: ...CN6154 BA CN1300 CN1301 1 910 054 81 CONNECTOR ASSY 4P IP1 TCON 1 910 057 32 MULTI HARNESS SPEAKER ASSY BA CN5503 7201 HSN CN401 HL4A CN301 SWITCH UNIT SPEAKERS 1 836 679 11 LEAD WIRE CONNECTOR LVDS TCON BA CN4501 46 INCHES 1 836 419 21 CONNECTOR ASSY MDF61 BALANCER IP2 CN6700 1 910 054 57 CONNECTOR ASSY 13P IP2 CN6150 BA CN1300 1 910 054 64 CONNECTOR ASSY 7P BALANCER IP2 CN6701 1 910 054 66 CONNE...

Page 66: ...9 883 434 03 Sony Corporation Sony UK Service Promotions Dept English 09IP7100 1 Printed in U K 2009 09 www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 67: ...onnector to insert it 3 Slide the slider to lock the connector Lock 2 Detachment 1 Slide the slider to release the slider lock 2 Press the center lock tab to release the lock and pull the connector up Detachment of HIROSE MDF61 connector Unlock locked state Ver 2 0 www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 68: ...r ensure the harness does not bend more than 45 degrees from the direction of the connector base to avoid crossing or twisting See photos below Finally ensure the distance between each wire is greater than 4mm as this assures isolation from the lamp voltage See photo below 4mm www freeservicemanuals info 4 3 16 Published in Heiloo Holland ...

Page 69: ...GHT SIDE 1 2 3 4 CLICKING POSITION PUSH FROM REAR COVER TO BEZEL 1 FOR EASIER INSTALLATION ON THE TOP SIDE CLICK THE REAR COVER FROM SIDE TO CENTER 2 PUSH THE REAR COVER AT THE 4 POSITIONS UNTIL A CLICK SOUND CAN BE HEARD 3 3 POSITIONS ON THE TOP SIDE AND 1 POSITION ON THE RIGHT SIDE NEAR THE SIDE CONTROLS To remove the Rear Cover push the Rear Cover in by the side controls whilst lifting the Rear...

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