Sony HDCAM HDW-F500 Maintenance Manual Download Page 1

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HD DIGITAL VIDEOCASSETTE RECORDER

HDW-F500

PARALLEL INTERFACE KIT

BKDW-509

HD-SD CONVERTER BOARD

HKDV-501A

HD LINE CONVERTER BOARD

HKDV-502

SDTI BOARD

HKDV-506A

HD PULL DOWN BOARD

HKDV-507D

MAINTENANCE MANUAL

Part 1

1st Edition (Revised 3)

Summary of Contents for HDCAM HDW-F500

Page 1: ...SSETTE RECORDER HDW F500 PARALLEL INTERFACE KIT BKDW 509 HD SD CONVERTER BOARD HKDV 501A HD LINE CONVERTER BOARD HKDV 502 SDTI BOARD HKDV 506A HD PULL DOWN BOARD HKDV 507D MAINTENANCE MANUAL Part 1 1st Edition Revised 3 ...

Page 2: ... Angaben in der Anleitung zu befolgen Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden die eine spezielle Befähigung dazu besitzen AVERTISSEMENT Ce manual est destiné uniquement aux personnes compétentes en charge de l entretien Afin de réduire les risques de décharge électrique d incendie ou de blessure n effectuer que les réparations indiquées dans le mode d em...

Page 3: ...un ske med batteri af samme fabrikat og type Levér det brugte batteri tilbage til leverandøren Attention when the product is installed in Rack 1 Prevention against overloading of branch circuit When this product is installed in a rack and is supplied power from an outlet on the rack please make sure that the rack does not overload the supply circuit 2 Providing protective earth When this product i...

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Page 5: ...tion with NTSC PAL Digital Equipment 1 12 1 6 Installation of HDW F500 1 13 1 6 1 Installation Space 1 13 1 6 2 Rack Mounting 1 14 1 7 Installation of Optional Boards 1 19 1 7 1 HKDV 502 1 19 1 7 2 HKDV 507 507D 1 22 1 7 3 HKDV 501A 1 25 1 7 4 HKDV 506A 1 27 1 7 5 BKDW 509 1 30 1 8 Switchable Functions 1 32 1 8 1 System Frequency Switchable Function 1 32 1 8 2 Line Conversion Switchable Function o...

Page 6: ... Removing Installing the Cassette Compartment 2 8 2 8 Circuit Structure 2 9 2 9 Location of Main Parts 2 11 2 9 1 Location of Printed Circuit Board Switching Regulator 2 11 2 9 2 Location of Major Mechanical Parts 2 14 2 9 3 Location and Function of Sensors 2 15 2 10 Replacing the Plug in Board 2 17 2 10 1 Removing Installing the Plug in Board 2 17 2 10 2 Point to Notice When Replacing the SS 88 B...

Page 7: ... 4 3 6 OTHERS Check F9 OTHERS CHECK 4 46 4 4 Alternative Maintenance Menu 4 52 4 4 1 SERVO SYSTEM Adjustment F4 SERVO ADJ 4 53 4 4 2 DT SYSTEM Adjustment F5 DT ADJ 4 64 4 4 3 RF SYSTEM Adjustment F7 RF ADJUST 4 69 5 Periodic Maintenance and Inspection 5 1 Periodic Inspection 5 1 5 1 1 Index 5 1 5 1 2 Periodic Replacement List 5 2 5 1 3 Hours Meter 5 4 5 2 Cleaning 5 6 5 2 1 Cleaning by Cleaning Cl...

Page 8: ...4 HDW F500E MMP1 6 Spare Parts 6 1 7 Overall Block Diagram 7 1 Signal Processing System 7 2 7 2 Control System 7 6 ...

Page 9: ... 3 203 128 XX Maintenance Manual Part 2 Available on your request This manual is provided information that is premised the parts level service adjustments board layouts schematic diagrams detailed parts list and the like for this unit and optional board If this manual is required please contact to your local Sony Sales Office Service Center Volume 1 Service Information Replacement of Parts and Adj...

Page 10: ...on is described about the information that is required to install operating conditions installation space connection information initial setting and the like and when installing this unit and optional board to this unit Section 2 Service Overview This section is described about fundamental information that is required for service removing of cabinet and cassette compartment location of printed cir...

Page 11: ...on space Refer to 1 6 1 Installation Space Horizontal condition Do not tilt the front and rear of the unit by more than 30d c When using the unit where it is not horizon tal fix the unit properly so that it does not slip 1 2 Power Supply 1 2 1 Power Supply Specifications w Be sure to operate the unit within the range of the following recommended power supply voltage Recommended power supply voltag...

Page 12: ...Plug Holder C Brown 3 613 640 01 AC inlet 2 1 For the customer in the all European countries except the United Kingdom Required Parts 1 Power Cord 250 V 10 A 2 0 m 1 551 631 22 2 Plug Holder C Brown 3 613 640 01 1 2 2 Power Cord w The power cords are not supplied with the unit Be sure to use power cords that are suitable for the place of operation n For the customer outside of the area as shown ab...

Page 13: ...084 00 AUDIO INPUT TIME CODE IN ANALOG I O XLR 3 pin Female 1 508 083 00 AUDIO OUTPUT TIME CODE OUT AUDIO MONITOR R AUDIO MONITOR L REMOTE1 IN 9P 9 pin remote control cable 4 1 751 019 81 REMOTE1 OUT 9P VIDEO CONTROL D sub 9 pin Male 1 563 815 21 Junction shell 9 pin 1 561 749 00 CONTROL PANEL D sub 15 pin Male 1 561 610 21 Junction shell 15 pin 1 561 929 00 RS232C D sub 25 pin Male 1 566 356 11 P...

Page 14: ...0 6 Vp p 75 Z 1 REF SD BNC x 2 loop through connection Black burst 0 286 Vp p 75 Z sync negative 2 DIGITAL AUDIO AES EBU BNC x 2 CH1 2 CH3 4 AES EBU format stereo mode unbalanced 2 DIGITAL HD SDI BNC x 1 1 With Input monitor output HD serial digital 1 485 Gbps BTA S 004A 2 SDTI OPTION BNC x 1 When installing the optional board HKDV 506A SDTI 270 Mbps SMPTE 305M 3 ANALOG AUDIO XLR3 pin x 5 CH1 2 3 ...

Page 15: ...tor superimpose MONITOR 1 2 Serial digital 1 485 Gbps When installing the optional board HKDV 507 507D BTAS 004A 7 D CONV SDI OPTION BNC x 3 including 1 for character superimpose 1 2 3 SUPER Serial digital 270 Mbps or 143 Mbps When installing the optional board HKDV 501A SMPTE259M CCIR656 3 HEADPHONES JM 60 stereo phone jack Upper control panel Up to _12 dBu 8 Z load unbalanced ANALOG I O DIGITAL ...

Page 16: ...5 pin Female External View CONTROL PANEL Pin No Signal Name 1 KEY RX _ 2 KEY RX 3 NC 4 REG 8 V 5 REG 8 V 6 REG 8 V 7 REG 8 V 2 8 NC 9 GND 10 KEY TX 11 NC 12 KEY TX 13 GND 14 GND 15 GND 1 4 Signal Inputs and Outputs of Connector 8 1 9 15 ...

Page 17: ...ITY OUT The last unit which confirmed that there is no next unit notifies the HDW F500 that all units have been connected RS232C 25 pin Female External View RS232C Pin No Signal Name 1 FG Frame Ground 2 TXD Transmitted Data Output 3 RXD Received Data Input 4 RTS Request to Send Output 5 CTS Clear to Send Input 6 DSR Data Set Ready Input 7 SG Signal Ground 8 DCD Data Carrier Detect Input 9 NC 10 NC...

Page 18: ...DW F500E MMP1 VIDEO CONTROL 9 pin Male External View VIDEO CONTROL Pin No Signal Name 1 GND 2 REM TX _ 3 REM RX 4 GND 5 N C 6 GND 7 REM TX 8 REM RX _ 9 GND 1 4 Signal Inputs and Outputs of Connector 9 5 1 6 ...

Page 19: ...ROLL IN 19 STBY ON IN 20 REW IN 21 ENTRY IN 22 STBY OFF IN 23 EJECT IN 24 REC OUT 25 CH CONDITION RED OUT 1 4 Signal Inputs and Outputs of Connector 17 1 33 50 34 18 Pin No Signal Name 26 ASSEMBLE PRESET OUT 27 EDIT OUT 28 EJECT OUT 29 59 94 Hz 60 Hz OUT 30 REEL HUB 31 CURRENT DB CHANG OUT 32 ALL REC INHIBIT 33 GND 34 PLAY IN 35 STOP IN 36 REC IN 37 REV LAMP OUT 38 DA2 PRESET OUT 39 DA1 PRESET OUT...

Page 20: ...H3 4 HDW F500 75Z 75Z AUDIO OUTPUT AES EBU CH1 2 CH3 4 HD SD REF IN 75Z 75Z D CONV OUT OPTION REF OUT 1125 SYNC SYNC COMPOSITE SUPER ANALOG I O 600Z 600Z 600Z 600Z 600Z CH1 CH2 CH3 CH4 CUE AUDIO INPUT AUDIO OUTPUT CH1 CH2 CH3 CH4 CUE TIME CODE IN TIME CODE OUT PULL DOWN OUT OPTION MONITOR OUTPUT R L D CONV SDI OUT OPTION 1 2 3 SUPER CONTROL PANEL REMOTE1 IN 9P RS232C REMOTE OUT 9P VIDEO CONTROL P ...

Page 21: ...ALOG VIDEO OUTPUT ANALOG AUDIO OUTPUT REMOTE 9 PIN CH1 CH2 CH3 CH4 HKPF 102 D A CONVERTER VIDEO MONITOR HD MONITOR HD DIGITAL VIDEOCASSETTE RECORDER DIGITAL I O INPUT MONITOR HD SDI INPUT HD SDI OUTPUT 1 2 3 MONITOR 3 AUDIO INPUT AES EBU CH1 2 CH3 4 HDW F500 75Z 75Z AUDIO OUTPUT AES EBU CH1 2 CH3 4 HD SD REF IN 75Z 75Z D CONV OUT OPTION REF OUT 1125 SYNC SYNC COMPOSITE SUPER ANALOG I O 600Z 600Z 6...

Page 22: ...UT MONITOR HD SDI INPUT HD SDI OUTPUT 1 2 3 MONITOR 3 AUDIO INPUT AES EBU CH1 2 CH3 4 HDW F500 75Z 75Z AUDIO OUTPUT AES EBU CH1 2 CH3 4 HD SD REF IN 75Z 75Z D CONV OUT OPTION REF OUT 1125 SYNC SYNC COMPOSITE SUPER ANALOG I O 600Z 600Z 600Z 600Z 600Z CH1 CH2 CH3 CH4 CUE AUDIO INPUT AUDIO OUTPUT CH1 CH2 CH3 CH4 CUE TIME CODE IN TIME CODE OUT PULL DOWN OUT OPTION MONITOR OUTPUT R L D CONV SDI OUT OPT...

Page 23: ...cm be left at the top of the unit for ease of servicing etc n Performing operations with the upper lid removed will reduce the air cooling effects of the fan When performing operations with the upper lid removed during inspections etc it is recommended that the work be completed as quickly as possible If operations must be carried out for a long time with the power turned on reduce increase in tem...

Page 24: ... the rack turn off the power of that unit before mounting this unit to the rack When mounting this unit to the rack do not attempt to remove the upper lid and bottom plate etc Taking into account of when the unit needs to be pulled out from the rack use a cable with sufficient length for connecting to the connector panel Ensure that the internal temperature of the rack is within the operating temp...

Page 25: ...he inner rails from the two intermediate rails 5 While pressing the stopper of the inner rail in the direction of arrow A shown in the figure pull out the inner rail in the direction of arrow B 6 Remove the ten screws shown in the figure from both the left and right sides of the unit 7 Attach the two inner rails to both the left and right sides of the unit using the screws removed in the procedure...

Page 26: ...ly will cause problems in the operations of the unit because they are longer than the B4 x 6 screws Temporary attachment of rail brackets 10 Slide the outer rail and intermediate rail as shown in the figure and attach the rail bracket to the outer rail temporarily using the plate nuts large and the two screws 11 Slide the ball retainer to the end as shown in the figure and attach the rail bracket ...

Page 27: ...rear and right and left positions n Leave about 1U space at the top of this unit to reduce increase in the internal temperature of the unit 13 Adjust the position of the rails on both the left and right sides so that the distance from the surface of the rack to the tip of the rail becomes 50 to 55 mm 14 Tighten the screws four positions total eight attach ing the rail bracket temporarily using the...

Page 28: ...ack mount rail 21 Insert and pull out the unit from the rack three times and check that the slide rail moves smoothly If the slide rail does not move smoothly remove the unit and repeat from Attachment of outer rails procedure 12 c This removal work must be performed by more than two persons n As the unit will not have feet attached at this point when removing the unit from the rack handle it care...

Page 29: ...ving the vertical resolution during slow motion playback Components DPR 105 board Fixing screws PSW3 x 6 2 pieces Propping shaft 2 pieces Installing Procedure n Begin this installation to turn the power off 1 Remove the upper lid 2 Remove the screw then remove the board retainer L plate of HDW F500 3 Disconnect the coaxial harnesses marked with A to H from the DIF 91A board then remove the board f...

Page 30: ...105 board DIF 91A board Connectors Connectors 5 Fix the supplied two propping shafts to the DIF 91A board with the supplied two screws PSW3 x 6 respectively 6 Insert the connectors of the DPR 105 board into the connectors of the DIF 91A board 1 7 Installation of Optional Boards ...

Page 31: ...he DIF 91A board into the specified slot of the HDW F500 10 Connect the eight coaxial connectors A through H to the specified positions which labeled A through H stickers on the DIF 91A board as shown in the below figure After connecting the eight coaxial connectors fix the coaxial cable G and H with cable clamps 11 Install the board retainer L plate then install the upper lid to HDW F500 1 7 Inst...

Page 32: ...ever the output signal is fed to the down converter board HKDV 501A Components PD 94 107 board Sub harness PD MD Installing Procedure n Turn OFF the power switch before beginning Check that the HD SDI output picture of this unit is normal first If abnormal repair or adjustment is required 1 Remove the upper lid 2 After loosening the screw completely remove the board retainer S 3 Connect the end of...

Page 33: ... 1 7 Installation of Optional Boards 6 Connect the coaxial harnesses P1 to OUT1 and P2 to OUT2 respectively 7 Insert the protrusion of the board retainer S in the square hole of the chassis and then secure the board retainer S by tightening screw 8 Perform Settings and Checks after Installation 9 Install the upper lid ...

Page 34: ... mode1 or mode2 and then press F9 EXEC key The confirmation message Are you sure will be displayed If OK press the F9 EXEC key again System rebooting will be executed and the 23 976 PsF or 24 PsF setting is completed If mode1 or mode2 is already displayed press the F10 EXIT key to exit the maintenance menu 4 Setting the VIDEO TEST SIGNAL 1 Enter the VTR SETUP menu Press the SETUP key The SETUP men...

Page 35: ... that the HD SDI output images of this unit are normal first If abnormal the unit requires repairs or adjustments 1 Remove the upper lid 2 Loosen one screw completely and remove the board retainer S 3 Cut the harness clampers white fixing the coaxial harnesses 4 Install the DCP 26 board in the unit with side A facing the front When the PD 94 107 board is not installed Install the DCP 26 board to t...

Page 36: ...nter the maintenance mode menu 2 Press the F9 OTHERS CHECK key to set the OTHERS CHECK screen 3 Press the F9 SYSTEM MENU key to set the SYSTEM MENU screen 4 Press the F3 D CONV SDI key to display D1 and then press the F9 EXEC key The message Are you sure will be displayed If OK press the F9 EXEC key again System rebooting will be executed and the D1 setting is completed If D1 is already displayed ...

Page 37: ...I board RX 57 board and TX 76 board Fixing screws PSW2 6 x 6 3 pieces supplied with HKDV 506A Support 3 pieces removed from the DIF 91A board Installing Procedure n Turn OFF the power switch before launching the service work Make sure that the HD SDI output images of this unit are normal previously If there are malfunction be sure to repair and adjust the unit 1 Remove the upper lid 2 Remove the b...

Page 38: ... of the unit 8 Connect the eight coaxial connectors A through H to the specified positions which labeled A through H stickers on the DIF 91A board as shown in the below figure After connecting the eight coaxial connectors fix the coaxial cable G and H with cable clamps 9 Attach the board retainer L then upper lid PSW2 6 x 6 DIF 91A board Support PSW2 6 x 6 PSW2 6 x 6 RX 57 board Support Support TX...

Page 39: ... right side of the HKDV 506A BOARD s items 4 Press the HOME key to close the maintenance mode 3 Connecting the two VTRs Connect the BNC cable between SDTI OUT connector on the rear panel of the source VTR and SDTI IN connector on the rear panel of the receiver VTR 4 Setting the VIDEO IN of the receiver VTR Press the PF1 key then F1 VIDEO IN key to select the SDTI 5 Playback the tape Insert the pre...

Page 40: ...r to the Interface Manual Part No 9 967 559 03 about the changing If this manual is required please contact to your local Sony Sales Office Service Center Components Ornamental panel RM 130 board 50 pin D sub connector male Metal plating shell Installing Procedure n Begin this installation to turn the power off 1 Remove four screws then remove the OP panel from the connector panel 50 pin D sub con...

Page 41: ...se Notes during installation Pay attention to the following during installation Note to install the RM 130 board avoiding incorrect insertion Insert the connector CN420 without removing its socket when the RM 130 board is installed an incorrect insertion prevention guide Turn off and on the power whenever the input output pin setting is changed When the input output pin setting is changed be sure ...

Page 42: ... Playback SYSTEM Recording frequency 23 976PsF 24PsF 50i 25PsF 60i 30PsF 59 94i 29 97PsF 23 976PsF 24PsF 50i 25PsF 59 94i 29 97PsF 60i 30PsF 1 As for Audio Pitch correction isn t done 2 As for 9pin and VITC when it is selected by MENU 24F Time Code is changed to 25F and playback operation is effective But this is not applyed to LTC out 1 8 Switchable Functions 1 8 1 System Frequency Switchable Fun...

Page 43: ... with a sharp tip The maintenance information display will be shown 2 While pressing the SFT shift key press the F8 MAINTE EXEC key to enter the mainte nance mode menu 2 Press the F9 OTHERS CHECK key to set the OTHERS CHECK screen 3 Press the F9 SYSTEM MENU key to set the SYSTEM MENU screen 4 Press the F2 SYSTEM FREQ key select system frequency mode and press the F9 EXEC key The message to confirm...

Page 44: ...ion display will be shown 2 While pressing the SFT shift key press the F8 MAINTE EXEC key to enter the mainte nance mode menu 2 Press the F9 OTHERS CHECK key to set the OTHERS CHECK screen 3 Press the F9 SYSTEM MENU key to set the SYSTEM MENU screen 4 Press the F1 ACTIVE LINE key to select 1035 1080 or off then press the F9 EXEC key Since the message for confirming the selection is appeared on the...

Page 45: ...hod refer to Section 2 Names and Functions of Parts in the operation manual Setting of audio input level switch HIGH LOW 600 Z Setting of 75 Z termination switch 75 Z ON OFF 1 10 Settings of Board Switches Slit Lands and Description of LEDs 1 10 1 SS 88 Board n Never change the settings of the switches labeled Factory use 1 9 Settings of Connector Panel Switches 1 10 Settings of Board Switches Sli...

Page 46: ... when a hardware error occurred in the SYS1 Off D102 SYSTEM Green Blinks at 1 second intervals when the SYS1 microprocessor Blinking operates normally D501 MUTE Red Lights when AUDIO is muted Off D502 SYSTEM2 Green Blinks at 1 second intervals when the SYS2 microprocessor Blinking operates normally D503 ERROR2 Red Lights when SYSTEM ERROR is detected Off D1010 SV Green Performs communication check...

Page 47: ... seconds 0 1 second 0 1 second 0 5 second 0 5 second 0 5 second 0 5 second 0 5 second 0 5 second 0 5 second 0 5 second 0 5 second Repeated Repeated Repeated 0 1 second Lights DT common RAM abnormal OFF 0 1 second Several 10 m seconds Several 10 m seconds Several 10 m seconds Several 10 m seconds SS 88 Board D1010 Blinking Pattern 1 10 Settings of Board Switches Slit Lands and Description of LEDs ...

Page 48: ...6 times 16 times Lights DT common RAM write enable time out OFF 0 4 second Repeated 16 times 16 times Lights DT common RAM write error OFF 0 4 second 16 times Lights NVRAM data read time out OFF 0 4 second 16 times Lights NVRAM checksum error OFF 0 4 second 16 times Repeated 16 times Repeated 16 times Repeated 16 times 0 1 second 0 1 second 0 1 second 0 1 second 0 1 second SS 88 Board D2600 Blinki...

Page 49: ...of their levels 1 APR 49 Board Suffix 12 n For details of how to remove and attach the board refer to 2 10 Replacing the Plug in Board 1 10 Settings of Board Switches Slit Lands and Description of LEDs D 6 7 5 4 3 2 1 C B A E J G H K L M N P R F APR 49 Board Side A SL105 SL103 SL203 SL205 SL301 SL300 SL303 SL305 SL405 SL403 SL306 SL401 SL406 SL200 SL104 SL102 SL304 SL302 SL402 SL404 SL202 SL204 SL...

Page 50: ... setting CH2 CH3 CH4 _3 _18 CH1 SL105 CH2 SL205 CH3 SL305 CH4 SL405 1 _18 CH1 SL104 CH2 SL204 CH3 SL304 CH4 SL404 0 _15 CH1 SL105 CH2 SL205 CH3 SL305 CH4 SL405 0 _18 CH1 SL103 CH2 SL203 CH3 SL303 CH4 SL403 0 _12 CH1 SL102 CH2 SL202 CH3 SL302 CH4 SL402 6 _20 CH1 SL106 CH2 SL206 CH3 SL306 CH4 SL406 4 _18 CH1 SL101 CH2 SL201 CH3 SL301 CH4 SL401 4 _16 CH1 SL100 CH2 SL200 CH3 SL300 CH4 SL400 ...

Page 51: ...y setting CH2 CH3 CH4 _3 _18 CH1 SL505 CH2 SL605 CH3 SL705 CH4 SL805 1 _18 CH1 SL504 CH2 SL604 CH3 SL704 CH4 SL804 0 _15 CH1 SL505 CH2 SL605 CH3 SL705 CH4 SL805 0 _18 CH1 SL503 CH2 SL603 CH3 SL703 CH4 SL803 0 _12 CH1 SL502 CH2 SL602 CH3 SL702 CH4 SL802 6 _20 CH1 SL506 CH2 SL606 CH3 SL706 CH4 SL806 4 _18 CH1 SL501 CH2 SL601 CH3 SL701 CH4 SL801 4 _16 CH1 SL500 CH2 SL600 CH3 SL700 CH4 SL800 ...

Page 52: ...Ds Monitor output and headroom settings Output level Headroom Channel Ref No dBm dB 4 _20 L Factory setting R _3 _18 L SL905 R SL925 1 _18 L SL904 R SL924 0 _15 L SL905 R SL925 0 _18 L SL903 R SL923 0 _12 L SL902 R SL922 6 _20 L SL906 R SL926 4 _18 L SL901 R SL921 4 _16 L SL900 R SL920 ...

Page 53: ... 1 C B A E J G H K L M N P R F APR 49 Board Side A RV400 RV300 SL400 SL300 RV200 RV100 SL200 SL100 RV920 RV900 RV800 SL921 SL920 SL901 SL900 SL800 RV700 SL700 RV600 SL600 RV500 SL500 A 1 675 681 11 D 6 7 5 4 3 2 1 C B A E J G H K L M N P R F APR 49 Board side B B 1 675 681 11 R114 R531 R229 R414 R327 R631 R731 R831 R933 R936 ...

Page 54: ...5 CH1 R114 5 6 k RV100 CH2 R229 5 6 k RV200 CH3 R327 5 6 k RV300 CH4 R414 5 6 k RV400 0 _18 CH1 R114 8 2 k RV100 CH2 R229 8 2 k RV200 CH3 R327 8 2 k RV300 CH4 R414 8 2 k RV400 0 _12 CH1 R114 3 9 k RV100 CH2 R229 3 9 k RV200 CH3 R327 3 9 k RV300 CH4 R414 3 9 k RV400 6 _20 CH1 R114 18 k RV100 CH2 R229 18 k RV200 CH3 R327 18 k RV300 CH4 R414 18 k RV400 4 _18 CH1 SL100 CH2 SL200 CH3 SL300 CH4 SL400 4 ...

Page 55: ...0 _15 CH1 R531 10 k RV500 CH2 R631 10 k RV600 CH3 R731 10 k RV700 CH4 R831 10 k RV800 0 _18 CH1 R531 15 k RV500 CH2 R631 15 k RV600 CH3 R731 15 k RV700 CH4 R831 15 k RV800 0 _12 CH1 R531 6 8 k RV500 CH2 R631 6 8 k RV600 CH3 R731 6 8 k RV700 CH4 R831 6 8 k RV800 6 _20 CH1 R531 33 k RV500 CH2 R631 33 k RV600 CH3 R731 33 k RV700 CH4 R831 33 k RV800 4 _18 CH1 SL500 CH2 SL600 CH3 SL700 CH4 SL800 4 _16 ...

Page 56: ...setting R _3 _18 L R933 12 k RV900 R R936 12 k RV920 1 _18 L SL900 R SL920 0 _15 L R933 12 k RV900 R R936 12 k RV920 0 _18 L SL900 SL901 R SL920 SL921 0 _12 L R933 8 2 k RV900 R R936 8 2 k RV920 6 _20 L R933 39 k RV900 R R936 39 k RV920 4 _18 L SL901 R SL921 4 _16 L SL900 R SL920 1 10 Settings of Board Switches Slit Lands and Description of LEDs ...

Page 57: ...iption of LEDs S1 D 6 7 5 4 3 2 1 C B A E J G H K L M N P R F APR 49 Board Side A Top View n For details of how to remove and attach the board refer to 2 10 Replacing the Plug in Board APR 49 Board switches SW No Name Description Setting at Shipment S1 _ Factory use ALL OFF ...

Page 58: ...rd 1 10 Settings of Board Switches Slit Lands and Description of LEDs 1 10 3 PD 94 107 Board n Never change the settings of the switches labeled Factory use PD 94 107 Board LEDs LED No Names Color Function Normal State D1 HALT RED POWER ON RESET ON OFF When ROM can not be read and CPU can not start OFF When ROM can not be read after CPU start ON D3 RESET RED POWER ON RESET ON OFF When ROM can not ...

Page 59: ...etween the shuttle mode and jog mode This method can be validated or prohibited Validating the Push Method 1 Turn OFF the power switch and wait for 30 seconds 2 Fix the lower control panel at 90d 3 Loosen the screw on the back of the search dial shown in the figure 4 Slide the mode selection plate in the arrow direction until it touches the end 5 Check that the search dial shaft can be seen from t...

Page 60: ... the PF1 menu What is the setting of the F2 SERVO REF key of the PF1 menu Are signals input to the SD REF INPUT terminal No external synchronization Internal synchronization Are signals input to the HD REF INPUT terminal Synchronized with the reference video signal input to the HD REF INPUT terminal YES ext SD NO NO 1 12 Reference Systems This section describes how the reference signals of the out...

Page 61: ...5 07 5 07 6 07 6 07 7 03 7 03 8 8A 8 8A 9 0D 9 0D 10 05 10 05 11 00 11 00 12 00 12 00 13 81 13 81 14 3D 14 3D 15 FF 15 FF Name of editor RM 450 Since the VTR DEVICE TYPE doesn t registered set all switches as follows then calculates amount of PINCH ON DELAY with LEARN switch Left switch SW7 OFF SW6 OFF SW5 OFF SW4 OFF SW3 OFF SW2 OFF SW1 OFF SW0 OFF Right switch SW7 OFF SW6 OFF SW5 OFF SW4 ON SW3 ...

Page 62: ... 4 96 BYTE 4 7D BYTE 4 78 BYTE 4 00 BYTE 5 07 BYTE 5 07 BYTE 5 07 BYTE 5 85 BYTE 6 07 BYTE 6 07 BYTE 6 07 BYTE 6 3D BYTE 7 03 BYTE 7 03 BYTE 7 03 BYTE 7 FF BYTE 8 8A BYTE 8 8A BYTE 8 8A BYTE 8 5A VTR CONFIGRATION BYTE 2 03 BYTE 3 88 BYTE 4 81 BYTE 5 04 Name of editor BVE 600 BVE 900 30 Frame Mode 25 Frame Mode 30 25 Frame common BLOCK 1 BLOCK 1 BLOCK 2 BYTE 1 20 BYTE 1 21 BYTE 1 0D BYTE 2 E0 BYTE ...

Page 63: ... breaker of the primary circuit is mounted on the power panel of this unit When an overcurrent flows in the primary circuit the breaker operates and the button protrudes If the breaker operates eliminate the cause of the flow of the overcurrent and the push the button 2 2 Cleaning Clogged Heads Clean using a cleaning cassette tape specified product BCT HD12CL when the rotary heads are clogged For ...

Page 64: ...el assembly until the heads of the screws can be seen completely 4 Push the loosened screws in the arrow direction simultaneously and in this state lift up the lower control panel assembly and remove it Installing 5 Secure the arm at 30d 6 Adjust the notches at the back of the lower control panel assembly rear side to the claws on the arm and push until a click sound is heard Reference Information...

Page 65: ...Plate n Be sure to turn off the POWER switch and unplug the power cord before starting the removal installation Be sure to use the specified screws 2 5 Removing Installing Cabinet B4 x 6 B4 x 6 B4 x 6 B4 x 6 B4 x 6 B4 x 6 B4 x 6 B3 x 6 B3 x 6 B3 x 6 B3 x 6 Upper lid Side panel Left Side panel Right Bottom plate ...

Page 66: ... not hang down 1 Remove the six screws and remove the bottom plate To install perform the reverse order of this procedure 2 5 2 Removing Installing the Upper Lower Control Panels n Be sure to turn off the POWER switch and unplug the power cord before starting the removal installation Upper Control Panel 1 Remove the upper lid Refer to 2 5 1 Removing Installing the Upper Lid Side Panels Bottom Plat...

Page 67: ...ow direction To install perform the reverse order of this procedure 2 5 3 Removing Installing the Connector Panel Assembly c To prevent electrical hazards be sure to turn off the POWER switch and unplug the power cord before starting the removal installation 1 Remove the six screws shown marks on the connector panel 2 Open forward the connector panel but do not pull the harnesses To install perfor...

Page 68: ...l out the power supply panel assembly 2 Disconnect the harness from the connector CN002 of the AC 204 board 3 Remove the screw fixing the ground wire to the chassis and the flat washer then remove the power supply panel assembly To install perform the reverse order of this procedure 2 5 Removing Installing Cabinet BVTT3 x 6 BVTT3 x 6 Power supply panel assembly Flat washer Ground lead wire PS4 x 8...

Page 69: ...r Lid Side Panels Bottom Plate 2 Sliding the two knobs on the plate MD assembly inside Slide the knobs outside will secure the plate MD assembly 3 Remove the plate MD assembly To install perform the reverse order of this procedure n Be careful not to sandwich the harnesses passing under the plate MD assembly 2 6 Removing Installing the Plate MD Assembly Knob Knob When attaching When removing Plate...

Page 70: ... two parts A and lift up the cassette compartment slightly about 1 cm When the four cassette compartment positioning legs are disconnected from the four positioning holes on the mechanical deck move the cassette compartment backwards about 1 cm to the position where the cassette door can be completely seen when viewed from directly above 6 Hold the cassette compartment at part B and raise the cass...

Page 71: ...ion 16 DCP 26 HD SD converter Optional board HKDV 501A 17 DPR 105 Digitral data processor HD line converter board Optional board HKDV 502 18 RX 57 SDTI RX module Optional board HKDV 506A 19 TX 76 SDTI TX module Optional board HKDV 506A 20 TX 68 HD serial digital interface TX module Optional board HKDV 507 20 TX 68C HD serial digital interface TX module Optional board HKDV 507D 21 PD 94 HD serial d...

Page 72: ...S reel motor 43 RM 181 T reel motor 44 SE 344 S reel FG 45 SE 344 T reel FG 46 TR 78 S tension sensor 47 TR 79 T tension sensor Threading end and Unthreading end sensors Cassette 48 CL 29 Cassette up down motor Cassette down sensors compartment 49 LP 81 Lamp of cassette compartment driver sensor 50 PC 70 Cassette in sensors Cassette size sensor Memory label 51 CCM 33A Memory label reader writer bo...

Page 73: ... 29 CP 266B CP 348 CP 349 CUE 10 7 DIF 91A 1 DPR 104 2 DPR 143 3 DR 307 9 DT 34C EQ 85 8 FP 103 HN 264 HN 265 HN 266 KY 330A LP 81 MB 863 PC 70 PD 35 PSW 51 75 PTC 54 PTC 59 PTC 69 PTC 71 RM 181 RX 46 4 SE 344 SE 435 SS 88 SW 749 SWC 17E SWC 37 TR 78 TR 79 TX 68C 5 VR 152 VR 153 DCP 26 HKDV 501A DPR 105 HKDV 502 RX 57 HKDV 506A 1 2 TX 76 HKDV 506A 2 2 PD 94 TX 68 HKDV 507 PD 107 TX 68C HKDV 507D S...

Page 74: ...2 12 HDW F500E MMP1 2 9 Location of Main Parts Rear View Front View ...

Page 75: ...2 13 HDW F500E MMP1 2 9 Location of Main Parts Cassette Compartment Top View Top View ...

Page 76: ...TL head 9 TG 2 tape guide AT head cleaner T drawer arm TG 10 tape guide Pinch roller T side reel table T side brake assembly T side worm wheel Worm gear Drive gear S side worm wheel S side brake assembly S side reel table S tension regulator arm Tape cleaner TG 0 tape guide Capstan Shaft Cleaning roller block Pinch compression block TG 4 tape guide threading ring gear block 2 9 Location of Main Pa...

Page 77: ...2 15 HDW F500E MMP1 2 9 3 Location and Function of Sensors 2 9 Location of Main Parts 3 1 2 5 4 677 0 Top View 9 8 Cassette Compartment Top View Upper Lower ...

Page 78: ... not L cassette REC inhibit sensor This sensor switch detects the REC inhibit plug of the large cassette T reel table FG sensor This sensor detects the rotation speed of the take up reel table The FG output of this sensor is input to the servo circuit to control the rotation speed of the reel motor S reel table FG sensor This sensor detects the rotation speed of the supply reel table The FG output...

Page 79: ...rd removed in the arrow direction 5 Hold the eject levers and slowly pull them straight up To install perform the reverse order of this procedure m After inserting the board push the two eject levers from the top at the same time and connect to the connector of the mother board MB 863 board properly When installing the board retainer insert the protrusion into the square hole on the chassis and th...

Page 80: ...back of the cassette tape HDCAM cassette 2 11 Mechanism of Cassettes 6 3 2 4 1 5 Small cassette S cassette 3 2 4 1 5 7 Large cassette L cassette 1 Tape thickness detection hole 234Cassette type detection tab 5 Cleaning cassette tape detection tab 6 S cassette record inhibit plug 7 L cassette record inhibit plug ...

Page 81: ...detection The HDCAM cassette has no tab only for 4 Open hole and indicates the cassette tape type according to the combination of the three hubs See the following Cassette type detection tab Closed hole Open hole Tab State 2 3 4 Cassette Tape Type Remarks HDCAM Betacam Betacam SP Unusable Betacam SX Unusable Digital Betacam Unusable Except the above Unusable 2 11 Mechanism of Cassettes Rear of cas...

Page 82: ...e plate MD assembly Refer to 2 6 Removing Installing the Plate MD Assembly 4 Rotate the M gear attached to the threading motor in the arrow direction for half a round using your finger and slacked the tape 5 Move the ME lever to the front panel side and rewind the tape inside the cassette 6 Repeat steps 4 and 5 until the tape has rewound completely inside the cassette 7 Secure the lower control pa...

Page 83: ... bit Tightening screws to fix a brush slip ring 2 mm l 75 mm assembly J 6323 430 A Torque screwdriver s bit Tightening screws to fix a reel motor 3 mm l 90 mm assembly and ring roller 12 J 6252 510 A Torque driver 6 kg cm JB 5251 Tightening screws J 6252 520 A Torque driver 12 kg cm JB 5252 Tightening screws 13 A 8312 823 A Extension board L EX 596 Large Plug in board check and adjustment 14 A 831...

Page 84: ...2 22 HDW F500E MMP1 1 2 3 4 5 6 7 8 9 2 13 Fixtures and Measuring Equipments 18 10 d l l ...

Page 85: ... shaped hexagonal wrench d 2 mm 7 700 736 05 L shaped hexagonal wrench d 1 5 mm 7 700 736 06 L shaped hexagonal wrench d 0 9 mm 28 7 700 766 04 Hexagonal wrench driver d 2 5 mm 29 8 960 076 01 Alignment tape HR5 1A Video audio system adjustment 8 960 076 11 Alignment tape HR2 1A Tracking adjustment 30 9 911 053 00 Thickness gauge Clearance check 31 9 919 573 01 Cleaning liguid Cleaning 32 7 700 00...

Page 86: ...2 24 HDW F500E MMP1 2 13 Fixtures and Measuring Equipments S G L d d d ...

Page 87: ...37AX SONY Tektronix TG2000 HDVG1 AWVG1 SDI DA converter SONY PFV D50 HKPF 102 59 94 60i only HD SDI compatible monitor SONY BVM D14H5U or Shibasoku CM202H Audio oscillator Hewlett Packard HP3435 For analog audio adjustment check Waveform monitor SONY Tektronix WFM 6011 For D1 SDI SONY Tektronix 1730D For D2 SDI analog composite Leader Electronics LV5152DA For HD SDI SONY Tektronix WFM 1125 For HD ...

Page 88: ... height adjustment CTL Pulse 1 AT head position adjustment CUE level check PF switching position adjustment 12 kHz 0 VU A C ch _5 875 MHz AT head slantness adjustment AT head head to tape contact force adjustment A C ch First half 5 875 MHz Latter half 23 5 MHz B D ch First half 23 5 MHz Latter half 5 875 MHz 23 5 MHz All ch 30 00 2 13 Fixtures and Measuring Equipments 1 The CTL signal is recorded...

Page 89: ...in sec 00 00 00 00 CTL Color Bars 1 kHz _20 dB FS 1 kHz 0 VU 100 01 25 Blank 02 00 1 kHz _20 VU 1 kHz 0 dB FS 02 25 Blank 3 kHz _20 VU 02 55 Blank 7 kHz _20 VU 03 25 Blank 10 kHz _20 VU 03 55 Blank _ dB FS 12 kHz _20 VU 04 25 Blank 90 Hz _20 VU 04 55 Blank Repeat 06 00 20 Hz _20 dB FS 08 00 20 kHz _20 dB FS 10 00 Ramp Repeat Repeat 20 00 20 00 Multi Burst 30 00 30 00 01 30 02 30 03 30 04 00 04 30 ...

Page 90: ...ed for this software and detailed operating methods The major functions of this unit are as follows Monitor Functions Error code and error message Refer to Section 3 1 Display of operation status Equivalent to the display on the control panel of the unit Management Functions Model name serial No destination ROM version Displayed Item Description Manufacturer Displayed as SONY Model name Displays t...

Page 91: ...oss cable 2 14 ISR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3 2 7 8 6 5 1 4 FG TXD RXD RTS CTS DSR SG DCD NC NC NC NC NC NC NC NC NC NC NC DTR NC NC NC NC NC Signal 9PIN 25PIN PC DB25 HDW DB25 FG TXD RXD RTS CTS DSR SG DCD NC NC NC NC NC NC NC NC NC NC NC DTR NC NC NC NC NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RS 232C Pin numbers for 9 pin type...

Page 92: ... RXD CTS RJ12 Modular type Terminal Server HDW DB25 FG TXD RXD RTS CTS DSR SG DCD NC NC NC NC NC NC NC NC NC NC NC DTR NC NC NC NC NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RS 232C 1 2 3 4 5 6 FG TXD RXD RTS CTS DSR SG DCD NC NC NC NC NC NC NC NC NC NC NC DTR NC NC NC NC NC DB25 MODEM HDW DB25 FG TXD RXD RTS CTS DSR SG DCD NC NC NC NC NC NC NC NC NC NC NC DTR NC NC NC NC...

Page 93: ...ain If the protection mode is selected with the cassette tape inserted refer to 2 12 Removing the Cassette Tape When Tape Slack Occurs turn the power OFF and be ensure to remove the cassette tape with your hand If the power is turned ON again without removing the cassette tape the tape may be damaged 3 2 Error Messages When an error is detected while the unit is operating immediately the ALARM lam...

Page 94: ... cooling 20 CASSETTE COMPART 3 15 Detected abnormal condition during cassette compartment operation MENT MOTOR LOCK 21 REEL SHIFT MOTOR 3 15 Detected abnormal condition during movement of reel tables in accordance with LOCK cassette sizes 22 REEL POSITION SENSOR 3 16 Detected L cassette and S cassette positions of reel tables simultaneously TROUBLE 92 INTERNAL INTERFACE 3 17 Detected abnormal cond...

Page 95: ...cuit DR 307 board malfunction Servo adjustment is faulty for T reel Height adjustment is faulty for T reel Cassette compartment defective or installation of it is faulty The reel stopped rotating because of the rising of the cassette tape from its reference position Clearance adjustment is faulty for T reel FG detection block Disconnection of harness Protecting operations The protection mode is se...

Page 96: ...ion between capstan FG and T reel FG is out of the specification during search in the normal direction 5 Slack Detected Pinch On REV CAPSTAN S REEL When the relation between capstan FG and S reel FG is out of the specification during search in the reverse direction 6 Slack Detected Pinch Off FWD S REEL T REEL When the relation between S reel FG and T reel FG is out of the specification during fast...

Page 97: ...ive or installation of it is faulty The reel stopped rotating because of the rising of the cassette tape from its reference position Clearance adjustment is faulty for S side or T side reel FG detection block Winding torque problem during rewind because of malfunction of the S tension sensor or tension detection circuit DR 307 board Trouble of tape path drum and the same Tape trouble problem of re...

Page 98: ... board malfunction Capstan motor defective Capstan motor drive circuit DR 307 board malfunction Capstan FG waveform shaping circuit DR 307 board malfunction S side or T side reel brake defective S side or T side reel brake solenoid drive circuit DR 307 board malfunction Servo adjustment is faulty for reel capstan or S side tension sensors Height adjustment is faulty for reel table Cassette compart...

Page 99: ... running speed is insufficient with respect to the target speed continuously for a certain period of time and the S side tension is above the specified value during fast forward The cause should be at the T reel side Possible causes S side or T side reel motor defective S side or T side reel motor drive circuit DR 307 board malfunction S side or T side reel FG waveform shaping circuit DR 307 board...

Page 100: ...rent Detected S REEL When a current above the specified value flows to the S side reel for more than the specified period of time 6 Over Current Detected T REEL When a current above the specified value flows to the T side reel for more than the specified period of time Possible causes S side or T side reel motor defective S side or T side reel motor drive circuit DR 307 board malfunction S side or...

Page 101: ...e tension is detected during recording or playback Detecting condition When the tension value calculated from the S side tension sensor output is above the speci fied value continuously for a certain period of time Possible causes S side reel motor defective S side reel motor drive circuit DR 307 board malfunction S side reel brake defective S side reel brake solenoid drive circuit DR 307 board ma...

Page 102: ...ion of the cassette tape insertion of the cassette tape is prohibited ERROR 08 DRUM TROUBLE Description Abnormal operations of the drum motor are detected Sub messages and detecting conditions 1 Speed Error Detected When the tape speed calculated from the drum FG with respect to the target speed is out of the specification continuously for a certain period of time 2 No PG Detected When the drum FG...

Page 103: ...uit DR 307 board malfunction Threading FG waveform shaping circuit DR 307 board malfunction Threading FG sensor PTC 54 board defective Threading end sensor TR 79 board defective Unthreading end sensor TR 79 board defective Threading mechanism trouble Protecting operations For detecting condition 1 or 2 the protection mode is selected and threading or unthread ing operations are stopped For detecti...

Page 104: ... When condensation is detected continuously for the specified time Possible causes Condensation When the using environment changes from low temperature to high temper ature suddenly etc Condensation sensor defect Protecting operations During search fast forward or rewind operation is stopped and the cassette tape is ejected Operations are continued during recording or playback During drum motor ro...

Page 105: ...bnormal condition in the tape top sensor was detected Detecting condition When tape top is detected continuously for the specified time Possible causes Tape top sensor defective Tape top detection circuit DR 307 board malfunction Harness disconnection The tape is actually at the tape top position because the troubles other than the tape sensor Protecting operations When the tape is running in the ...

Page 106: ...ROR 14 FAN MOTOR TROUBLE Description Abnormal operation of fan motor for cooling is detected Sub messages and detecting conditions 1 FAN1 Trouble Detected When the state in which the fan motor for the power unit is not rotating is detected continuously for a specified time 2 FAN2 Trouble Detected When the state in which the rear fan motor for cooling of board is not rotating is detected continuous...

Page 107: ...assette tape is not ejected be ensure to remove the cassette tape with your hand after turning the power OFF If the power is turned ON again without removing the cassette tape the tape may be damaged Refer to 2 12 Removing the Cassette Tape When Tape Slack Occurs ERROR 21 REEL SHIFT MOTOR LOCK Description Abnormal condition during movement of the reel tables in accordance with the cassette sizes w...

Page 108: ... defective L position sensor PTC 71 board defective Protecting operations If a cassette tape is inserted the operations of the reel table will be stopped and the cassette tape will be ejected However the cassette tape may not be ejected in some cases n If the cassette tape is not ejected be ensure to remove the cassette tape with your hand after turning the power OFF If power is turned ON the powe...

Page 109: ...ation error between SV1 CPU IC1005 SS 88 board and DT CPU IC2104 SS 88 board is detected 7 DR When communication error between SV1 CPU IC1005 SS 88 board and DR CPU IC106 DR 307 board is detected Possible causes Corresponding CPU and peripheral circuit malfunction The corresponding board is not properly attached Harness disconnection Contact fault and incorrect attachment when parts of the corresp...

Page 110: ...ing CPU and peripheral circuit malfunction The corresponding board is not properly attached Malfunction of DPRAM between CPUs For detecting condition 1 IC2113 or 2115 SS 88 board detecting condition 3 IC302 SS 88 board and detecting condition 4 IC301 SS 88 board For detecting condition 1 the DT adjustment data is not initialized after the replacement of the DR 307 board Malfunction of DR 307 board...

Page 111: ...damaged Refer to 2 12 Removing the Cassette Tape When Tape Slack Occurs ERROR A0 READ WRITE ERROR Description Abnormal condition during data write process to a RAM on the SS 88 board is detected at power ON Sub messages and detecting conditions 1 MAIN SRAM2 When error in writing to the SRAM IC416 IC417 IC418 or IC419 SS 88 board in the system control block is detected 2 MAIN IF DPRAM When error in...

Page 112: ...rocess of model data is detected at power ON Detecting condition When the checksum of the model data area does not match the value read Possible causes Data is nonconformity occurred because of cut of power while updating data Malfunction of NV RAM IC30 DR 307 board or data damage Harness disconnection The model data is not initialized after the DR 307 board is replaced Protecting condition None n...

Page 113: ...IC414 SS 88 board in the system control block or data damage Protecting condition All menu data is changed to the default n For the menu data may be damaged the data is changed to the default After correcting the problem select the menu contents again according to use before beginning use of the unit ERROR A4 PLAYER CONTROL COMMAND BUFFER FULL Description Transmission buffer of the 9 pin serial co...

Page 114: ...m value is out of the specification or is not be found in the adjustments during distortion erasure process of DT head Possible causes Strain gauge signal detection system trouble Advance head DR 205A board slip ring HN 266 board MB 863 board and SS 88 board DT drive system trouble SS 88 board MB 863 board harness DT 34 board drive system only HN 266 board slip ring DR 205A board and advance head ...

Page 115: ...ape is impossible 11 AUDIO PLL UNLOCKED PLL of the audio clock generator does not lock to the video reference signal 14 NO PB RF SIGNAL PB head is not read the digital data on the tape 15 INCONSISTENT EMPHASIS Emphasis information for the tape playback is inconsistent with the emphasis condition of system n Select the menu again or check the tape as required 1C NO DA1 DA2 INPUT No carrier signal i...

Page 116: ...al 2 AUDIO DATA ERROR Detected degradation in the audio playback signal 3 5 Error Logger Function The error logger is a function which is detected the errors and warnings in the system during incorrect operations of the unit and are indicated the saved messages For details refer to 4 2 2 Error Logger 3 4 Channel Condition Messages 3 5 Error Logger Function 1 0 0 0 1 1 7 1 9 C 0 B T C R 0 0 0 1 2 1...

Page 117: ...ERTER CHECK F7 RF CHECK F8 AUDIO VIDEO CHECK F9 OTHERS CHECK ALTERNATIVE MAINTENANCE menu AF4 SERVO ADJUST AF5 DT ADJUST AF6 DOWN CONVERTER ADJUST AF7 RF ADJUST CH COND MAINTE INFO MAINTENANCE INFOMATION DISPLAY TCR 00 00 01 03 OPERATION DRUM RUNNING TAPE HOURS THREADING 74HOURS 10HOURS 10H 4HOURS 4H 369TIMES 369T R O M V E R E R R L O G M A I N T E E X E C E X I T O P T I O N I N F CH COND MAINTE...

Page 118: ...s 5 SFT Shift key Used as an auxiliary key for setting up parameters 6 Cursor key Used to move the cursor displayed in reverse video on the display Also used to change the set up value 4 1 3 Start up Exit of Maintenance Mode Starting up maintenance mode 1 Press MAINTENANCE switch with a pointed object 2 MAINTENANCE INFORMATION DISPLAY menu appears on the display 3 Press F8 MAINTE EXEC key while pr...

Page 119: ...r of this unit are indicated F2 ERR LOG Key Detected error s occurred in the system of the unit and displays a list of logged error s F5 OPTION INF Key Indicated the installing option board s F8 MAINTE EXEC Key Press this key while pressing SFT Shift key MAINTENANCE menu appears on the display and the unit enters into maintenance mode For details of maintenance menu refer to 4 3 Maintenance Menu o...

Page 120: ...C112 located on SS 88 board SYS2 IC411 412 located on SS 88 board SV1 IC1010 located on SS 88 board SV2 IC1024 microprocessor located on SS 88 board DT IC2110 located on SS 88 board DR IC106 microprocessor located on DR 307 board RF IC900 located on EQ 85 board FP IC7 microprocessor located on FP 103 board FL Microprocessor located in FL indicator module audio level meter CP IC114 located on CP 26...

Page 121: ...7 CONDITION Key Selected whether to indicate channel condition messages or not on setting at shipping from factory off F9 TIME Key Selected to indicate whether time code or real time TC setting at shipping from factory REAL SFT F4 ALL CLEAR Key Clears the logged error messages LOG LIST SFT F4 keys means to press SFT key while pressing F4 key 4 2 Maintenance Information Display 4 2 2 Error Logger P...

Page 122: ...t does not issue warning message no warning message appears on the display according ly even if the same situation occurred 4 2 Maintenance Information Display 4 2 2 Error Logger CH COND DIAGNOSTICS 01 NO EXTERNAL REFERENCE 02 LOST LOCK 08 NO SDI INPUT 0C HIGH CONCEALMENT RATE 10 VITC NOT READ 11 AUDIO PLL UNLOCKED CANCEL TOTAL 00 M A R K E X I T TCR 00 00 01 05 CANCEL EDIT 99 03 06 10 31 13 TOTAL...

Page 123: ... the date are correctly reflected 1 Press ALT F9 REAL TIME keys from ERROR LOGGER menu ALT F9 REAL TIME keys means to press F9 key simultaneously with ALT key SFT F5 GET TC keys Acquired the current time code to the system clock SFT F6 SET keys Setting date time data SFT F8 ZERO keys Zero adjustment of minute second data of system clock SFT F9 SEASON keys Setting between stan dard time and dayligh...

Page 124: ...to the video reference signal 14 NO PB RF SIGNAL PB head is unable to read the digital data on the tape 15 INCONSISTENT EMPHASIS Emphasis information in reproduced data from the tape is inconsistent with the emphasis condition of system n Select the menu again or check the tape as required 1C NO DA1 DA2 INPUT No carrier signal is not detected at the inputs of DA1 DA2 channels 20 NO DA3 DA4 INPUT N...

Page 125: ...for cooling 20 CASSETTE COMPARTMENT MOTOR LOCK Detected abnormal condition during cassette compartment operation 21 REEL SHIFT MOTOR LOCK Detected abnormal condition during movement of reel tables in accordance with cassette sizes 22 REEL POSITION SENSOR TROUBLE MOTOR Detected L cassette and S cassette positions of reel tables simultaneously 92 INTERNAL INTERFACE Detected abnormal condition in com...

Page 126: ...OR Detected degradation in video playback signal 2 AUDIO DATA ERROR Detected degradation in audio playback signal 4 2 6 Option Information F5 F5 F5 F5 F5 OPTION INF Key Indicated the installing option board s F7 FUNC INFO Key Indicated the explanation of the option board on which the cursor is parking 4 2 Maintenance Information Display 4 2 5 Channel Condition Messages 4 2 6 Option Information n T...

Page 127: ...his is the menu only for service Do not use this menu because this menu may be damaged to the correct set up of this unit F3 PANEL MAINT Key Performs self diagnostics of the control panel F4 SERVO CHECK Key Performs automatic or semi automatic checking to servo system F5 DT SAT CHECK Key Performs checking to DT system and SAT operation SAT Supplement Auto Tracking F6 DWNCVT CHECK Key Performs chec...

Page 128: ...e ones shown in diagrams in this manual Also the content of diagram are only one example of many F3 CARD I F Key Performs test on memory card interface F5 BUZZER Key Performs test on the buzzer F6 EL Key Performs tests on the display F7 KEY Key Performs tests on the function keys switches and LEDs F8 DIAL Key Performs tests on the search dial F10 EXIT Key Exits PANEL MAINTENANCE menu and returns t...

Page 129: ...ting F5 BUZZER Key Performs test on the buzzer Set up sequentially changes high low high at every press of F5 key and the buzzer sounds at the level indicated on the display F6 EL Key Performs tests on the display Various patterns appear on the display by pressing F6 key Patterns change at every press of F6 key on set up at shipping from factory The display is fully illuminated off The display is ...

Page 130: ... on the keys switches and LEDs 1 Press keys in accordance with the message on the menu to perform the test Check that the buzzer sounds each time when pressed a key 2 When all the tests completed message Key TEST passed appears If detected any abnormal condition in keys and or switches no buzzer sounds even if you pressed a key and the test does not proceed any further 3 Press SFT key and CLR key ...

Page 131: ...leftmost or rightmost position When the search dial is at its center position 0h is indicated Dial direction The arrow changes its direction by turning the search dial 8 is indicated when the search dial is set to right side of its center position or 7 is indicated when the search dial is set to left side of the center position JOG SHUTTLE sensor JOG is indicated while the search dial is pressed a...

Page 132: ...tape end sensor F4 DEW SNSR Key Performs checking to the function of DEW dew condensation sensor F5 S REEL MOTOR Key Performs checking to the rotation of S reel motor F6 T REEL MOTOR Key Performs checking to the rotation of T Reel motor F7 THREAD MOTOR Key Performs checking to the rotation of threading motor and to functions of threading end sensor and unthreading end sensor F8 CASSTT COMP Key Per...

Page 133: ...ensors 1 to 6 just pressed If 1 is not indicated at the specified location or if 1 does not return to 0 check the following Malfunctioning of cassette tab sensors 1 to 6 Check the applicable sensor located on PTC 59 board Check the sensor input circuit DR 307 board Malfunctioning of REC inhibit sensor 7 or 8 Check the applicable sensor located on HN 264 board Check the sensor input circuit board D...

Page 134: ...ed on PC 70 board Check the sensor input circuit board DR 307 board C A S S T T S W CH COND SERVO CHECK SERVO CHECK CASSTTE COMP SW SW1 CASSETTE IN SW1 SW2 CASSETTE IN SW2 SW3 LARGE CASSETTE SW C A S S T T C M P S W T P E N D S N S R D E W S N S R S R E E L M O T O R T R E E L M O T O R T H R E A D M O T O R C A S S T T C O M P C A P S T N M O T O R E X I T 3 1 2 TCR 00 01 02 02 4 3 Maintenance Me...

Page 135: ...ng the screw driver apart from the sensor If ON is not indicated in the specified location or ON does not return to OFF check the following Check the sensor itself Check the sensor input circuit board DR 307 board C A S S T T S W CH COND SERVO CHECK SERVO CHECK TP END SENSOR END SENSOR TOP SENSOR OFF OFF C A S S T T C M P S W T P E N D S N S R D E W S N S R S R E E L M O T O R T R E E L M O T O R ...

Page 136: ...ith a blower When checked again after turning the power OFF check that WET indicated on the display returns to DRY If the indication does not change from DRY to WET even if moistened the sensor check the following Check the sensor itself C A S S T T S W CH COND SERVO CHECK SERVO CHECK DEW SENSOR DEW SENSOR DRY C A S S T T C M P S W T P E N D S N S R D E W S N S R S R E E L M O T O R T R E E L M O ...

Page 137: ... the clicking sound of S brake solenoid when it is operated or when S reel motor does not rotate to the direction specified by the dial check S reel motor driver circuit board DR 307 board Cursor key Rotating direction of motor FORWARD 2 REVERSE 3 C A S S T T S W CH COND SERVO CHECK SERVO CHECK S REEL MOTOR PUSH THE UP DOWN CURSOR BUTTON UP CURSOR FORWARD DOWN CURSOR REVERSE C A S S T T C M P S W ...

Page 138: ...d by the cursor key If you are unable to hear the clicking sound of T brake solenoid when it is operated or when T reel motor does not rotate to the direction specified by the dial check T Reel motor driver circuit board DR 307 board C A S S T T S W CH COND SERVO CHECK SERVO CHECK T REEL MOTOR PUSH THE UP DOWN CURSOR BUTTON UP CURSOR FORWARD DOWN CURSOR REVERSE C A S S T T C M P S W T P E N D S N ...

Page 139: ...R T H R E A D M O T O R C A S S T T C O M P C A P S T N M O T O R E X I T TCR 00 01 02 02 4 3 Maintenance Menu 4 3 2 SERVO SYSTEM Check Also check that the indication on the portion marked with 1 of the display changes as illustrated below If the threading motor does not rotate check the following Check the threading motor itself and FG sensor located on PTC 54 board Check the motor driver circuit...

Page 140: ...the keys DOWN VERT HORIZ UP If the cassette compartment motor does not rotate check the following Check the cassette compartment motor Check the motor driver circuit located on DR 307 board If the indication does not change although the cassette compartment normally moves up and down check the following Check the cassette down sensor Check the sensor input circuit DR 307 board n If exit CASSTT COM...

Page 141: ...eys Check that the capstan motor rotates to FORWARD direction 2 and stops Also check that FORWARD OK is indicated on the portion marked with 1 of the display 3 Press and keys again Check that the capstan motor rotates to REVERSE direction 3 and stops Also check that REVERSE OK is indicated on the portion marked with 1 of the display If the capstan motor does not rotate check the following Check th...

Page 142: ...Performs checking to the operation of pinch roller solenoid F4 S REEL BRAKE Key Performs checking to the operation of S reel brake solenoid F5 T REEL BRAKE Key Performs checking to the operation of T reel brake solenoid F6 CLEAN ROLLER Key Performs checking to the operation of cleaning roller solenoid F7 MTR FG CHECK Key Performs checking to duty ratio of S reel FG T reel FG capstan FG to offset f...

Page 143: ...s The drum motor rotates and the checking starts The indication on the portion marked with 1 of the display is as listed below SPEED NG PHASE UNLOCK PG NO EXIST 3 After a while check that the indication on the portion marked with 1 of the display changes as listed below SPEED OK PHASE LOCK PG EXIST If the indication of the portion marked with 1 of the display does not change check the following Ch...

Page 144: ...l shift motor shifts from S position to L position and back to S position from L position Also check that the indication on the portion marked with 1 of the display changes as illustrated below 4 3 Maintenance Menu 4 3 2 SERVO SYSTEM Check S POSITION and keys and keys L POSITION If the reel shift motor does not rotate check the following Check the reel shift motor and the motor driver circuit on D...

Page 145: ...roller solenoid is operated 3 Select F10 EXIT key or one of other menus The drive voltage is not applied to the pinch roller solenoid and this menu exits 4 Gently push the pinch roller lever back to the direction of the pinch roller solenoid with your finger tip to restore the core of pinch roller solenoid to its original position n If the pinch roller solenoid is operated by pressing key be ensur...

Page 146: ...perated 3 Select F10 EXIT key or one of other menus The core of the S reel brake solenoid is restored to its original position and this menu exits If the S reel brake is not operated check the following Check the S reel brake solenoid Check the driver circuit for S reel brake solenoid on DR 307 board F5 T REEL BRAKE Key Performs checking to the operation of T reel brake sole noid 1 Press F5 key fr...

Page 147: ... Press and keys Check that the cleaning roller solenoid is operated and that the cleaning roller touches to the head drum for a moment then is separat ed from the head drum n The cleaning roller solenoid will be burnt out if it is operated for a long time If the cleaning roller is not separated from the head drum turn the power OFF immediately If the cleaning roller does not touch to the head drum...

Page 148: ... REEL OFFSET FRICTION 5 T REEL OFFSET FRICTION 6 S REEL MOTOR TORQUE 7 T REEL MOTOR TORQUE 3 After all the checks normally completed message CHECK COMPLETE appears on the display If message CHECK INCOMPLETE appears on the portion marked with 1 of the display refer to the description in the next page D R U M M O T O R SERVO CHECK REEL CAPSTAN MOTOR FG CHECK R E E L S H I F T P I N C H R O L L E R S...

Page 149: ...T FRICTION Performs checking to offset friction level of S reel Perform S reel motor check F5 S REEL MOTOR from SERVO CHECK menu and if there is no problem perform S reel offset friction adjustment F6 S REEL OFFSET FRICTION from SERVO ADJUST menu 5 5 5 5 5 T REEL OFFSET FRICTION Performs checking to offset friction level of T reel Perform T reel motor check F6 T REEL MOTOR from SERVO CHECK menu an...

Page 150: ...m of Supplement Auto Tracking F1 DT DRIVER Key Performs checking to bimorph driver control circuit using loop back from bimorph driver amplifier F2 SG LOOP Key Performs checking to feedback loop of the strain gauge F3 WOBBLING Key Performs checking to the tracking error detect circuit and to the wobbling voltage generator circuit F7 FUNC MODE Key Performs checking to SAT operation within its norma...

Page 151: ... When the checking normally completed message CHECK COMPLETE appears on the display If message CHECK INCOMPLETE appears on the display check the following A B ch indicated Optimum offset value of DT driver circuit for A or B ch is out of specification C D ch indicated Optimum offset value of DT driver circuit for C or D ch is out of specification Check the DT driver circuit SS 88 DT 34C MB 863 DR ...

Page 152: ...train gauge being distortion erased is out of specification C D ch indicated Optimum bias value of the strain gauge amplifier circuit for C or D ch is out of specification or the value of strain gauge being distortion erased is out of specification Check the strain gauge signal detect system advance head DR 205A SS 88 MB 863 HN boards slip ring wire harness and the like Check the DT driver system ...

Page 153: ... ch of the tracking error detect circuit is out of specification or wobbling function is not operated C D ch indicated During the process of checking the output value of C or D ch of the tracking error detect circuit is out of specification or wobbling function is not operated n Tracking error detect circuit on SS 88 board is time shared among A B ch and C D ch A B ch and C D ch indicated Failed t...

Page 154: ...rmally completed message CHECK COMPLETE appears on the display The alignment tape is automatically ejected at the completion of checking If message CHECK INCOMPLETE appears on the display check the following If message TIMING SIG TROUBLE is indicated check the timing signal processing circuit IC1025 on SS 88 board If no problem is detected check the circuit in REC head playback C ch system on EQ 8...

Page 155: ... typefaces differ from the ones shown in diagrams in this manual Also the content of diagram are only one example of many The indicators mean the error rate status of VIDEO and AUDIO signals F1 CONFI TEST Key on Performs the forced playback of confidence head off Follows to VTR status n on is valid only in RF CHECK menu F10 EXIT Key Exits RF CHECK menu and returns to MAINTENANCE menu 4 3 Maintenan...

Page 156: ...E function F2 VIDEO TST SG Key Selects operating mode of the internal video test signal generator during MAINTE NANCE mode F4 AUDIO TST SG Key Selects operating mode of the internal audio test signal generator during MAINTE NANCE mode F5 TG STATUS Key Performs checking the status of TIMING GENERATOR F6 VIDEO DIAG Key Performs the self diagnostics of video signal processing system F7 VIDEO LOOP Key...

Page 157: ...on of ERROR CORRECTION circuit on DPR 143 board SYSTEM EE4 Reflects the signal in the recording signal input section on EQ 85 board ADV system SYSTEM EE5 Reflects the signal in the recording signal input section on EQ 85 board CONFI system SYSTEM EE6 Reflects the signal in EQ 85 board ADV system SYSTEM EE7 Reflects the signal in EQ 85 board CONFI system 1 Press and keys to display the set up that ...

Page 158: ...uts the selected test signal from the audio test signal generator All of AUDIO INPUT SELECT buttons on the front panel light silence 1 kHz SINE 0VU 1 kHz SINE BURST 1F 1 kHz SINE BURST 2F 1 kHz SINE BURST 5F 1 kHz SINE BURST 8F 1 kHz SINE BURST 10 1 kHz SINE BURST 40 SAW WAVE 1 Press and keys to display the set up that you want F5 TG STATUS Key Performs checking the status of TIMING GENERATOR 4 3 ...

Page 159: ...P L L I N F O 74M PLL 27M PLL 46M PLL 56M PLL 24M PLL 1 24M PLL 2 LOCK UNLOCK UNLOCK UNLOCK UNLOCK LOCK CH COND TG STATUS TIMING GENERATOR STATUS SDI INPUT INFO TCR 23 59 59 00 E X I T 1 1 2 5 R E F 5 2 5 R E F S D I I N P U T P L L I N F O SDI ACTIVE LINE 0 SDI ACTIVE LINE 1 SDI FIELD FREQ SDI CLOCK EXIST SDI H SYNC EXIST 1080 1080 59 94 EXIST NOT EXIST CH COND TG STATUS TIMING GENERATOR STATUS 5...

Page 160: ...completed the following messages appear on the display During the process of self diagnostics CHECKING When the self diagnostics is normally completed CHECK COMPLETE When the self diagnostics is abnormally completed CHECK INCOMPLETE When the self diagnostics is abnormally completed the error message appears on the display Example VIDEO DATA I F ERROR Transmission error of VIDEO signal SYNC I F ERR...

Page 161: ... SDI INPUT is directly connected by a coaxial cable perform this check F6 LOOP 2 Key Performs the operation check of the looped video signal processing system in the FIELD EDIT Press and keys to start the loop operation CH COND VIDEO LOOP VIDEO LOOP TCR 23 59 59 00 E X I T L O O P 1 L O O P 2 CH COND VIDEO LOOP VIDEO LOOP LOOP 1 TCR 23 59 59 00 E X I T PUSH THE UP DOWN CURSOR BUTTON L O O P 1 L O ...

Page 162: ... audio level meter F5 HOURS METER Key Performs indication and reset of the resettable hours meters and the thread counter of this unit F6 PARA I SETUP Key This is the menu for optional BKDW 509 Used to change the set up data function set up of input pins of the parallel interface of BKDW 509 Also indicates the logic level of the input pins F7 PARA O SETUP Key This is the menu for optional BKDW 509...

Page 163: ...hange If turned the power OFF without saving the set up data function set up after changed the set up in this menu the set up data returns to it before change 1 Press and keys to select the condition of set up data function setup NO OPERATION Performs no change to the set up data SAVE ALL DATA Saves the set up data after change ALL DATA PREVIOUS Returns to the set up data before change RESET ALL D...

Page 164: ...ed until ACK transmission completed I Idling No data transfer performed Indicates the protocol status of this unit A Transmitting ACK N Transmitting NAK T Transmitting ATN OPC or QRESP W Waiting ACK to be received X XOFF received waiting XON to be received 5 The name set up by DEVID command in ISR protocol is indicated as device ID This set up is held until it is changed by DEVID command even if t...

Page 165: ...ate the set up that you want 2 To save the set up data press F1 key to enter to NVRAM CONTROL menu and execute SAVE ALL DATA command F5 HOURS METER Key Performs indication and reset of the resettable hours meter and the thread counter of this unit Descriptions of indications DRUM HOURS Total time s of drum running TAPE HOURS Total time s of tape running THREAD COUNTER Total time s of tape threadin...

Page 166: ...f the input or output pin is indicated to the right of such pin No in H High or L Low format n In actual change of the set up reference to BKDW 509 interface manual is necessary Inadvertent change to the set up data may cause trouble If you change the set up data inadvertently press F1 key to enter to NVRAM CONTROL menu and execute ALL DATA PREVIOUS command Or turn the power OFF without executing ...

Page 167: ...of Reset VTR System with conditions STOP not STUNDBY EJECT Tape E X I T CH COND E X E C C A N S E L H D F R Q 5 9 9 4 D C O N V S D I D 1 A C T I V E L I N E 1 0 3 5 F9 SYSTEM MENU Key Changes the operating mode of this unit For details refer to Section 1 8 Switchable Functions of this manual 4 3 Maintenance Menu 4 3 6 OTHERS Check ...

Page 168: ...of many Press ALT Alternative key from MAINTENANCE menu ALT MAINTE NANCE menu appears on the display F4 SERVO ADJ Key Performs automatic or semi automatic adjustment of servo system F5 DT ADJ Key Performs automatic or semi automatic adjustment of DT system F6 DWNCVT ADJ Key Performs adjustment of DOWN CONVERTER system F7 RF ADJ Key Performs automatic or semi automatic adjustment of RF system F10 E...

Page 169: ...EL TORQUE and menus in F3 TENSION OFFSET of ALT SERVO ADJUST menu F3 S REEL FG Key Performs duty adjustment of S reel FG F4 T REEL FG Key Performs duty adjustment of T reel FG F5 CAPSTN FG Key Performs duty adjustment of capstan FG F6 S REEL O F Key Performs offset and friction adjustments of S reel F7 T REEL O F Key Performs offset and friction adjustments of T reel F8 S REEL TORQUE Key Performs ...

Page 170: ...r the adjustment the adjustment data of servo system restores to the data just before the adjust ment F2 AUTO ADJ Key Sequentially performs automatic adjustments to following menus 1 F3 S REEL FG DUTY ADJUST 2 F4 T REEL FG DUTY ADJUST 3 F5 CAPSTAN FG DUTY ADJUST 4 F6 S REEL OFFSET FRICTION 5 F7 T REEL OFFSET FRICTION 6 F8 S REEL TORQUE ADJUST 7 F9 T REEL TORQUE ADJUST 8 F3 S T TENSION OFFSET ADJUS...

Page 171: ...m S REEL FG DUTY ADJUST During adjustment message ADJUSTING continues to appear on the display The current adjustment item is indicated in the area marked with 1 on the display 3 When all the adjustments normally completed mes sage ADJUST COMPLETE appears in the area marked with 2 on the display 4 To save the adjustment data to NVRAM press F1 key to execute NVRAM CONTROL command If message ADJUST ...

Page 172: ...nt During adjustment message ADJUSTING continues to appear on the display 3 After all the adjustments normally completed message ADJUST COMPLETE appears on the display 4 To save the adjustment data to NVRAM press F1 key to execute NVRAM CONTROL command If message ADJUST INCOMPLETE appears on the display check the following Check capstan FG amp circuit and capstan motor driver circuit on DR 307 boa...

Page 173: ...t the adjustment During the process of adjustment message ADJUSTING continues to appear on the display 3 After the adjustment normally completed message ADJUST COMPLETE appears on the display 4 To save the adjustment data to NVRAM press F1 key to execute NVRAM CONTROL command If message ADJUST INCOMPLETE appears on the display check the following Perform T reel FG duty adjustment T REEL FG DUTY AD...

Page 174: ...nt During the process of adjustment message ADJUSTING continues to appear on the display 3 After the adjustment normally completed message ADJUST COMPLETE appears on the display 4 To save the adjustment data to NVRAM press F1 key to execute NVRAM CONTROL command If message ADJUST INCOMPLETE appears on the display check the following Perform T reel FG duty adjustment T REEL FG DUTY ADJUST again and...

Page 175: ... data of servo system to NVRAM F3 TENSN OFFSET Key Performs offset adjustments of S and T tension regulators F4 CAPSTN SPPED Key Performs free run speed adjustment of capstan motor F5 RF SW MANUAL Key Performs manual adjustment of RF switching position F6 RF SW AUTO Key Performs automatic adjustment of RF switching position F10 EXIT Key Exits ALT SERVO ADJUST menu and returns to ALT MAINTENANCE me...

Page 176: ... adjustment data to NVRAM the adjustment data of servo system returns to it just before the adjustment F3 TENSN OFFSET Key Performs offset adjustments of S and T tension regulators 1 Press F2 key from ALT SERVO ADJ menu to enter to S T TENSION OFFSET ADJUST menu 2 Press and keys to start the adjustment During the process of adjustment message ADJUSTING continues to appear on the display 3 After th...

Page 177: ...omatically starts the adjustment During the process of adjustment message ADJUSTING continues to appear on the display n Ensure to use the alignment tape HR2 1A If message ADJUST COMPLETE is indicated on the display after the adjustment completed using an alignment tape other than above you can not achieve the correct adjustment 3 When the adjustment normally completed message ADJUST COMPLETE appe...

Page 178: ...scope to CN106 42 pin REC AC on EQ 85 board 2 Connect CH 4 probe to TP1105 PG REF on SS 88 board 3 Press F5 key from ALT SERVO ADJUST menu to enter to RF SWITCHING POS MANUAL menu 4 Set the alignment tape HR2 1A to the unit The unit automatically enters to PLAY mode During the process of adjustment message ADJUSTING continues to appear on the display n Be ensure to use the alignment tape HR2 1A 5 ...

Page 179: ...cassette tape to the unit again 1 Press F6 key from ALT SERVO ADJUST menu to enter to RF SWITCHING POS AUTO menu 2 Set the alignment tape HR2 1A to the unit The unit automatically starts the adjustment During the process of adjustment message ADJUSTING continues to appear on the display n Be ensure to use the alignment tape HR2 1A If message ADJUST COMPLETE is indicated on the display after the ad...

Page 180: ... example of many F1 NVRAM CTL Key Saves the adjustment data of DT system to NVRAM F3 CAPSTN FG LVL Key Measures analog voltage of capstan FG F4 DRIVE GAIN Key Measures the proportional constant between strain gauge voltage and actual head height and the response time between bimorph drive voltage and strain gauge voltage F5 HEAD OFFSET Key Measures the bimorph drive voltage at the reference height...

Page 181: ...fore change 1 Press F1 key from DT ADJUST menu to enter to NVRAM CONTROL menu 2 Use and keys to select the condition of adjustment data NO OPERATION Performs no adjustment SAVE ALL DATA Saves the adjustment data on RAM to NVRAM Select this adjustment under normal condition ALL DATA PREVIOUS Re loads the lastly written data to NVRAM from NVRAM to RAM RESET ALL DATA Loads the initial data written in...

Page 182: ...process of adjustment message ADJUSTING continues to appear on the display 3 When the adjustment normally completed message ADJUST COMPLETE appears on the control panel display 4 To save the adjustment data to NVRAM press F1 key to execute NVRAM CTL command 5 Press F10 EXIT key to end the adjustment Also the alignment tape is automatically ejected When message ADJUST INCOMPLETE appears on the disp...

Page 183: ... adjustment data to NVRAM press F1 key to execute NVRAM CTL command 5 Press F10 EXIT key to end the adjustment The alignment tape is automatically ejected When message ADJUST INCOMPLETE appeared on the display check the following Indicated GAIN A B ch Gain value measured on A and B ch is out of specifica tion Indicated GAIN C D ch Gain value measured on C and D ch is out of specifi cation Indicate...

Page 184: ...NVRAM press F1 key to execute NVRAM CTL command 5 Press F10 EXIT key to end the adjustment The alignment tape is automatically ejected If message ADJUST INCOMPLETE appeared on the display check the following Indicated A B ch Bimorph drive voltage on A and B ch is out of specifica tion or the unit failed to achieve DT Lock on A and B ch Indicated C D ch Bimorph drive voltage on C and D ch is out of...

Page 185: ...r changed the set up the adjustment data returns to it before change F3 RF ALL ADJ Key Performs automatic adjustment of all the adjustment items necessary in RF adjustment F4 DRUM REPLCE Key Performs automatic adjustment of all the adjustment items necessary when replaced the head drum F5 ADV EQULZR Key Performs gain and phase adjustment of playback equalizer circuit of advance head F6 CNF EQULZR ...

Page 186: ...n to it before change If turned the power OFF without saving the adjustment data after changed the set up RF adjustment data returns to it before change F1 NVRAM CTL Key Saves the adjustment data of RF system to NVRAM Or restores the adjustment data of RF system to it just before the adjustment without saving it to NVRAM n Once saved to NVRAM the adjustment data is not re turned to it before chang...

Page 187: ...u Menus above are for adjustment of playback system 12 The unit requests to replace the alignment tape with a recording tape 13 F9 REC CURRENT 1 Press F3 key from RF CHECK menu to enter to AUTO ADJUST menu 2 On the display message SET HR5 1A ALIGNMENT TAPE appears requesting the operator to insert the alignment tape HR5 1A to the unit Insert the align ment tape HR5 1A to the unit n Rewind the alig...

Page 188: ... ERROR CONDITION 2 If failed to achieve correct adjustment after started the adjustment following message appears on the display Adjustment Item INCOMPLETE ERROR 01001000 1 1 The number indicates the status of chan nels from left to right Ach Bch Cch Dch Ach Bch Cch Dch ADV head CONFI head 0 Channel on which the adjustment is successful 1 Channel on which the adjustment is unsuccessful 6 When all ...

Page 189: ...t is the same with F3 RF ALL ADJ excluding F5 PLAY PLL ALT RF ADJUST menu and F6 SHTLE FWD PLL ALT RF ADJUST menu from it F5 ADV EQULZR Key Performs adjustment of gain and phase of playback equalizer circuit of advance head You can select either manual or automatic adjustment 1 Automatic adjustment 1 Press F5 key from RF CHECK menu to enter to ADV EQUALZE menu 2 Press F2 manual auto switching key ...

Page 190: ...e pressing SFT key The data decreases by _ 4 5 Repeat steps 3 and 4 above on other channels 6 To save the adjustment data to NVRAM execute F1 NVRAM CTL command 7 Press F10 EXIT key to return to RF ADJUST menu n During manual adjustment keys such as PLAY located on the front panel are valid and you can perform any VTR operation by these keys F6 CNF EQULZR Key F7 ADV LEVEL Key F8 CNF LEVEL Key F9 RE...

Page 191: ...up data does not return to it before change If turned the power OFF without saving the adjustment data after changed the set up the adjustment data returns to it before change F4 V REF Key Performs adjustment of A D reference voltage F5 PLAY PLL Key Performs adjustment of VCO free run frequency of playback PLL circuit in PLAY mode F6 SHTLE FWD PL Key Performs adjustment of VCO free run frequency o...

Page 192: ... Once saved to NVRAM the set up data does not return to it before change If turned the power OFF without saving the adjustment data after changed the set up the adjust ment data returns to it before change F1 NVRAM CTL Key Saves the adjustment data of RF system to NVRAM Or restores the adjustment data of RF system to it before adjustment without saving it to NVRAM n Once saved to NVRAM the adjustm...

Page 193: ... them 5 1 1 Index The following parts must be periodically inspected and replaced The numbers in the illustration correspond to the table on the next page 6 Brake lining 6 Brake lining 9 Reel motor 7 Pinch roller 5 AT head cleaner 3 Drum assembly 2 Brush slip ring AT head Video head cleaner assembly 4 Video head cleaner Pinch solenoid Capstan motor 8 CTL head 1 Inner drum assembly Filter Upper dru...

Page 194: ...ng assembly 2 7 Pinch roller Every 1 000 hours of tape running X 3167 054 4 Pinch arm assembly 1 8 CTL head Every 3 000 hours of tape running 8 825 554 84 CTL head PS244 21B 1 9 Reel motor Every 3 000 hours of tape running A 8267 774 E RM assembly 2 10 Capstan motor Every 3 000 hours of tape running A 8325 389A Motor assembly RP capstan 1 11 AT head Every 6 000 hours of tape running 8 825 778 23 A...

Page 195: ...T drawer arm assembly Every 200 000 times of threading A 8274 876 D T drawer assembly 1 Gear box assembly Every 200 000 times of threading A 8267 424 A Gear BOX assembly 1 Threading ring assembly Every 200 000 times of threading A 8267 395 F Threading ring assembly 1 Ring roller Every 200 000 times of threading 3 180 677 01 Ring roller 2 3 180 679 01 Ring roller B 1 Pinch arm guide Every 200 000 t...

Page 196: ...4 THREAD COUNT Accumlated number of threading unthreading cycle Total number of actual number of cycle is displayed H12 DRUM HOURS r Accumlated drum rotating hours by threading after resetting Total is displayed in one hour step H13 TAPE HOURS r Accumlated tape running hours during the F FWD REW PLAY Total is displayed in one hour step SEARCH REC EDIT modes excluding STILL mode after resetting H14...

Page 197: ...n and MAINTENANCE switch simultaneously 2 The hours meter will be displayed at the first maintenance screen MAINTE INFO To end the maintenance screen press the F10 EXIT button 2 Contents of Display Item Contents Refer to H01 to H04 H12 to H14 on the previous page for details OPERATION Accumlated power ON time Same as H01 DRUM RUNNING Accumlated drum rotation hours Same as H02 shows the accumlated ...

Page 198: ...ove the cassette compartment Refer to section 2 7 5 2 2 Cleaning by Cleaning Cassette Tape If the video heads are clogged clean the video heads as the following procedure Make sure to use the specified cleaning cassette tape If other tape is used unusual abrasion or damage of the video heads may occur Specified cleaning cassette tape BCT HD12CL Procedure 1 Insert the Cleaning cassette tape BCT HD1...

Page 199: ... screws are not removed as they are secured by stoppers 2 Hold the cleaning cloth moistened with cleaning fluid making sure that it does not become wrinkled and press the cleaning cloth slightly against the rotary heads 3 Hold the cloth steadily and move the inner drum slowly in the counterclockwise direction for 2 to 3 turns by hand n Be sure to rotate the inner drum in the counterclockwise direc...

Page 200: ...ning fluid 9 919 573 01 Procedure 1 Press the cleaning cloth moistened with cleaning fluid slightly against the tape running surface of the upper drum shaded portion in the figure 2 Clean along the circumference 2 or 3 times n Be especially careful when cleaning the below edges of the upper drum 3 After cleaning be sure to wipe with a dry cleaning cloth 2 or 3 times 5 2 Cleaning Cleaning the Tape ...

Page 201: ...ivalent along the drum lead surface and remove the magnetic powder n Never use a metallic skewer as this may damage the tape running surface Magnetic powder on the drum lead surface may have adverse effects on tracking Therefore remove the magnetic powder completely during cleaning 2 Clean the tape running surfaces and lead surface shaded portion in the figure of the lower drums using the cleaning...

Page 202: ...ical direction with a cleaning cloth moistened with cleaning fluid n Errors may occur in recording or playback if there is magnetic powder on the head gap portion of the AT head AT erase head CTL head and full erase head Therefore remove the magnetic powder completely during cleaning 2 After cleaning be sure to wipe with a dry cleaning cloth 2 or 3 times 5 2 Cleaning Cleaning the Stationary Head A...

Page 203: ... off magnetic powder on the tape cleaner m Do not touch the edges of the tape cleaner with your bare hands Do not scratch the tape cleaner nor apply excessive force 2 Clean each guide and tape running surfaces shaded portions in the figure of the tape cleaner with a cleaning cloth moistened with cleaning fluid 3 After cleaning be sure to wipe with a dry cleaning cloth 2 or 3 times 5 2 Cleaning Cle...

Page 204: ... mirror Use of chemicals may cause cracks Tools Cloth or gauze Vacuum cleaner Procedure 1 Remove the cassette compartment from the unit Refer to 2 7 2 Suck away the dusts in the cassette compartment with the vacuum cleaner from the cassette insertion inlet 3 Clean the compartment shaded portion in the figure with a dry cloth or gauze n Do not apply excessive force to the compartment 4 Clean the ca...

Page 205: ... Procedure 1 Remove the power panel Refer to Section 2 5 4 However do not disconnect the harness etc 2 Remove the connector panel Refer to Section 2 5 3 However do not disconnect the harness etc 3 Suck off the dusts on the fan motors using the vacuum cleaner 4 Clean the blades shaded portion in the figure of the fan motor and the shield nets of the power panel and connector panel with the cleaning...

Page 206: ...e Lower Control Panel 2 Remove the upper control panel Refer to Section 2 5 2 Removing Installing the Upper Lower Control Panel 3 Remove the cassette compartment Refer to 2 7 Removing Installing the Cassette Compartment 4 Remove the two screws and remove the SC guide assembly 5 2 Cleaning SC guide assembly BVTT3 x 6 BVTT3 x 6 ...

Page 207: ...the shield plate FL 6 Disconnect the flat cable from the FP 103 board 7 Remove the six screws and remove the front upper chassis assembly 5 2 Cleaning Shield plate FL Flat cable BVTT3 x 6 BVTT3 x 6 BVTT3 x 6 BVTT 3 x 6 Front upper chassis assembly BVTT3 x 6 ...

Page 208: ...ews and remove the SUB cover assembly 9 Remove the two screws and remove the SWC cover 10 Disconnect the CN181 connector from the MB 863 board 5 2 Cleaning Sub cover assembly BVTT3 x 6 BVTT3 x 6 SWC cover Connector CN181 MB 863 board BVTT3 x 6 ...

Page 209: ...an motor and shield net with the cleaning cloth moistened with cleaning fluid 13 Install the parts removed in the reverse order of this procedure n Be sure to fix the fan motor correct direction imprint on the fan motor facing in back and harness downward as shown in the figure 5 2 Cleaning Fan guard Fan motor Shield net B3 x 20 B3 x 20 Imprinted side ...

Page 210: ...r 4 Clean the blades shaded portion in the figure of the fan motor and the shield net with the cleaning cloth moistened with cleaning fluid 5 Install the parts removed in the reverse order of this procedure n Be sure to fix the fan motor correct direction imprint on the fan motor facing in front and harness upward as shown in the figure 5 2 Cleaning DIF 91A board DIF shield cover assembly PSW2 6 x...

Page 211: ...it board EQ 85 A 8323 552 A 2 Mounted circuit board FP 103 A 8313 434 A 2 Mounted circuit board HN 264 A 8323 553 A 2 Mounted circuit board HN 265 A 8323 555 A 2 Mounted circuit board HN 266 A 8323 557 A 2 Mounted circuit board KY 330A A 8312 824 A 2 Mounted circuit board LP 81 A 8276 627 A 2 or A 8315 623 B MB assembly Mounted circuit board MB 863 A 8323 791 A 2 Mounted circuit board PC 70 A 8276...

Page 212: ...Bottom plate assembly X 3679 542 1 1 Side panel Right 3 171 533 04 1 Side panel Left 3 171 534 04 1 Switching regulator 1 413 831 31 2 1 Refer to sections 2 5 1 and 2 5 2 2 Refer to section 2 9 1 Unit Accessories Part Name Part No Memory card SRAM 64K 1 772 749 11 Plug holder B 2 990 242 01 Screw PSW 4 x 16 7 682 965 01 Options Part Name Model Name Mounted circuit board DPR 105 HKDV 502 Mounted ci...

Page 213: ...7 1 HDW F500E MMP1 Section 7 Overall Block Diagram ...

Page 214: ...AD PHONE ANALOG AUDIO OUT CONF ADV VIDEO FOR FIELD EDIT FIFO 4 2 2 3 1 1 BRR ENC BRR ENC 3 1 1 4 2 2 VIDEO PROCESSOR POST FILTER CONCEAL BRR DEC BRR DEC CONCEAL MEMORY MEMORY BRR DEC BRR DEC APR 49 DI F 91 HKDV 501A HKDV 507 507D HKDV 502 HKDV 506A 1 2 IC601 IC101 IC301 IC304 IC1301 IC1101 IC905 IC911 IC107 307 IC201 303 IC1329 IC1329 IC900 IC500 700 IC1302 1306 1307 IC811 IC1501 MEMORY VSP GAIN C...

Page 215: ...F PB A CONF PB B CONF PB C CK CK CK CK CONF PB D 1125 60 REF SYNC REF SYNC 525 REF SYNC 1125 SYNC OUT CF TIMING PULSES 1125 SDI SYNC CONF CK 59 94 60 1125 59 94 ECC ENC CONF ECC DEC CONF ECC DEC ADV ECC DEC ADV ECC DEC TG CP 348 DPR 143 DRUM EQ 85 IC503 IC702 IC704 IC702 IC703 IC300 IC400 IC700 IC701 IC804 IC802 IC803 IC500 IC600 IC800 IC801 IC16 IC707 IC710 IC705 IC205 Signal Processing System Ov...

Page 216: ...PD DIRECT SD F H CK27 SD F H CK27 SD F H 6Hz PULSE SYS BUS 30F 30F from DIF 91 FIFO SELECTOR SELECTOR SELECTOR LDVS 90H DELAY P S HD SDI OUT HD VIDEO HD F H CK74 HDSDI TX MODULE AUDIO SYS BUS SD F H CK27 27M VCXO 74M VCXO 525 BB DPR 143 from from to SS 88 IC401 ADJUSTED F H MODE IC312 HD VIDEO 59 94I HD F H AUDIO HKDV 501D to PD DIRECT CPU BUS HD F H CK74 Overall Block Diagram Signal Processing Sy...

Page 217: ......

Page 218: ...E PLD FIFO Co Pro SDI TX MODULE CDF CDR 29 97 Hz P S FIFO FS 64FS 256FS F24 74 MHz CDF 29 97 Hz 25 Hz WITH CHARA CDF 29 97 Hz 25 Hz CK H24 CDF 422CK 74 61 MHz H F CPU BUS 90H DELAY HDSDI OUT VIDEO OUT SYSYCON BUS AUDIO OUT CLOCK 74 61MHz CLOCK 27MHz CDR 74 MHz H F DOWN CON OUT Overall Block Diagram Signal Processing System Overall HKDV 507 ...

Page 219: ...SDI ENC CXB1341R EDH CXD8953Q SDI ENC CXB1341R SUPER IMPOSE CXD8845Q SUPER IMPOSE DRIVER AMP FIFO CHARACTER FRAME CHARACTER SIGNAL SD HD FRAME 1125 HD FRAME CF CF0 SD HD VD FRAME 525 625 D1 D2 VITC HD VD CFINFO ENC HD VD CFINFO LPF ANALOG COMPOSITE WITH SUPER IMPOSE BLACK BURST D2 COPRO CXD8110K AUDIO CH1 2 AUDIO CH3 4 AUDIO CH1 2 3 4 PLD2 SDI CH1 SDI CH2 SDI CH3 WITH CHARACTER PLD1 PLD3 Pb Pr Y O...

Page 220: ...NEL VIDEO CONTROL D SUB 9 PIN SERIAL SERIAL PARALLEL SERIAL SERIAL OUT CUE TC SIGNAL IN REAR PANEL REMOTE 1 D SUB 9 PIN REAR PANEL REMOTE 1 D SUB 25 PIN REAR PANEL 50 PIN D SUB 50 PIN REAR CONTROL PANEL D SUB 15 PIN RS 232C DRIVER IC205 IC208 211 IC103 105 IC106 IC301 IC311 IC503 IC608 609 IC404 IC607 IC604 IC201 SWC 37 BOARD BKDW 509 SERIAL FL LEVEL METERS DISPLAY MODULE SERIAL CCM 33A BOARD SE 4...

Page 221: ...MPOSITE ENCODER DIF 91 BOARD SERIAL SERIAL SERIAL SERIAL SERIAL SERIAL FP 103 BOARD VR 152 AUDIO REC LEVEL BOARD VR 153 AUDIO PB LEVEL BOARD SWC 17 BOARD EQ 85 BOARD DIF 91 BOARD CHARACTER GENERATOR FRONT CONTROL PANEL DPR 143 BOARD IC302 IC2113 2115 IC1020 IC1005 IC1024 IC2104 SERIAL PD 94 107 BOARD DIF 91 BOARD AUDIO PROCESSOR SERIAL SERIAL Control System Overall Overall Block Diagram ...

Page 222: ......

Page 223: ...rs that have a 20 V AC range are suitable See Fig A To Exposed Metal Parts on Set Fig A Using an AC voltmeter to check AC leakage AC voltmeter 5 25V Earth Ground 0 15 µF 1 5 kZ The material contained in this manual consists of information that is the property of Sony Corporation Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose ot...

Page 224: ...Printed in Japan Sony Corporation 2001 9 08 B P Company 1999 HDW F500 SY E 3 203 111 04 ...

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Sony HDCAM HDW-F500, Maintenance Manual, Page: 1 / 224

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