Sony D-E559CK Service Manual Download Page 2

– 2 –

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C dur-

ing repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

Notes on chip component replacement

• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-

aged by heat.

SAFETY-RELATED  COMPONENT  WARNING!!

COMPONENTS  IDENTIFIED  BY  MARK  

!

  OR  DOTTED

LINE  WITH  MARK  

!

  ON  THE  SCHEMATIC  DIAGRAMS

AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.

TABLE  OF  CONTENTS

1.

SERVICING  NOTES

...............................................

3

2.

GENERAL

...................................................................

4

3.

DISASSEMBLY

.........................................................

7

4.

SERVICE  MODE

......................................................

8

5.

ELECTRICAL  ADJUSTMENTS

.........................

9

6.

DIAGRAMS

6-1. Block Diagram – MAIN Section – ................................. 13
6-2. Block Diagram – POWER SUPPLY Section – .............. 17
6-3. IC Pin Function Description ........................................... 19
6-4. Printed Wiring Board ...................................................... 22
6-5. Schematic Diagram ......................................................... 25

7.

EXPLODED  VIEWS

................................................ 34

8.

ELECTRICAL  PARTS  LIST

............................... 37

Summary of Contents for D-E559CK

Page 1: ...m at peak level General Power requirements For the area code of the model you purchased check the upper left side of the bar code on the package Two Sony NH DM2AA rechargeable batteries 2 4 V DC Two Sony NC DMAA rechargeable batteries 2 4 V DC Two LR6 size AA batteries 3 V DC AC power adaptor DC IN 4 5 V jack 230 240 V 50 Hz Sony DCC E245 car battery cord for use on car battery 4 5 V DC Dimensions...

Page 2: ...ED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB LISHED BY SONY CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra diation exposure TABLE OF CONTENTS 1 SERVICING...

Page 3: ...c motor RF signal P to P value 0 8 to 1 2 Vp p Traverse signal P to P value 1 2 Vp p The repairing grating holder is impossible Precautions for Checking Emission of Laser Diode Laser light of the equipment is focused by the object lens in the optical pick up so that the light focuses on the reflection surface of the disc Therefore be sure to keep your eyes more then 30 cm apart from the object len...

Page 4: ... 4 SECTION 2 GENERAL This section is extracted from instruction manual ...

Page 5: ... 5 ...

Page 6: ... 6 ...

Page 7: ...AIN BOARD On installation MAIN board adjust the S301 803 804 and knob HOLD AVLS 1 five screws 2 8 5 cabinet lower 4 two claws 4 two claws 2 Open the battery case lid 3 two claws S804 S301 S803 Note Take care not to allow the rechargeable battery detection plate to ride on the mold of the bottom plate knob AVLS knob HOLD ...

Page 8: ...urned ON by pressing the PLAY MODE key if required 3 By pressing the REPEAT ENTER key the tracking gain up mode becomes active 4 By pressing the key focus is turned ON from focus search ing while entering CLV S draw in mode Without disc focus searching is repeated continuously 5 By pressing the PLAY MODE key tracking servo sled servo and CLV A servo in PLAY are turned ON 6 When step 4 and 5 are pe...

Page 9: ...htly off there is no problem Therefore do not perform this adjustment Focus tracking gain determines the optical pick up follow up rela tive to mechanical noise and mechanical shock when the 2 axis device operates However as these reciprocate the adjustment is at the point where both are satisfied When gain is rased the noise when 2 axis device operates in crease When gain is lowered it is more su...

Page 10: ...ET 12 INSL 11 36 37 59 DATA 69 LRCK 68 BCLK DATI LRCI BCKI 70 11 12 13 DATA LRCK BCLK 22 24 23 DATO LRCO BCKO 16 15 OPMUTE DIT 2 7 14 XROF 17 RFCK 18 20 SCOR 19 CLK 9 WDCK 67 C2PO 66 74 43 RW 26 SQCK 25 CDATA 24 9 30 SUBQ 23 SUBCLK CLK DATA LATCH 40 73 SBSO 39 RESET XRST 176K SCOR BUSY 4 OE RW SQCK CDATA SUBQ DACLT 8 C2PO FILTER 10 C2POEN 39 SDTO 54 ESPSL TEST 29 XAVLS 12 RMDAT 56 RMKEY 36 WP KEY ...

Page 11: ...2 25 SQCK O Sub code Q data reading clock signal output to the D A converter IC301 and BU9325BKS IC502 26 RW O Data read write selection signal output to the BU9325BKS IC502 L reading mode H writing mode 27 PCON O Power on off control signal output to the MPC18A26VMEL IC401 L power on H power off 28 AMUTE O Analog muting on off control signal output terminal H muting on 29 XAVLS I AVLS Automatic V...

Page 12: ...LAY MODE 500 mV DIV 1 µs DIV 4 IC502 LRCK PLAY MODE 1 V DIV 10 µs DIV 6 IC502 XIN 500 mV DIV 20 ns DIV 5 IC502 º BCLK 1 V DIV 2 µs DIV 9 Q405 B 5 V DIV 2 µs DIV º Q405 C 2 V DIV 2 µs DIV 7 IC301 XTLO 1 V DIV 20 ns DIV IC401 CKOUT 2 V DIV 2 µs DIV 8 IC801 OSC1 1 V DIV 100 ns DIV 0 8 1 2 Vp p 2 8 Vp p 44 1 kHz 1 6 Vp p 58 8 ns 2 3 Vp p 59 ns 2 3 Vp p 238 ns 6 5 Vp p 4 8 µs 4 1 Vp p 5 7 µs ...

Page 13: ......

Page 14: ...ed dc power supply from external power voltage jack Voltages and waveforms are dc with respect to ground under conditions in service mode no mark CD PLAY Impossible to measure Voltages are taken with aVOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolera...

Page 15: ... CONTROL RAMP OSC 12 16 24 25 26 27 28 21 22 23 20 19 17 31 30 29 8 6 11 9 5 7 4 3 10 1 32 FOCUS BIAS 18 EFM MIRR DEFECT 13 FEO FOK FON TEO DFR SROCH PD LD CAPC CAGC GND F E EI FE VC FBIAS A D B C RF RFO RFI VCC PLH BLT RAGC ASY 14 HOLD BLOCK LOOP ON 2 32 OFFSET ADJO TIMING GENERATOR ERROR CORECTION INTERPOLATION SUB CODE FOCUS FILTER FOCUS CONTROL PLL 80 79 78 77 75 72 71 67 76 74 73 70 69 68 66 ...

Page 16: ...LG VG VIN12 VLG VG VIN34 14 12 13 8 15 16 17 24 22 21 27 25 20 MOTOR DRIVER CH1 CF1 ERR1 PGND1 VR OE OUT1A OUT1B VLG VG VIN12 LOW VOLTAGE DETECTOR VLG AGND PSB 18 19 23 26 31 28 29 PSB SAWTOOTH PSB SAWTOOTH PSB PGND3 3 30 C2H C1H C1L C2L VIN34 OUT3A PGND3 OUT3B OUT4B PGND4 OUT4A VIN34 CF4 ERR4 ERR3 CF3 AGND VG DGNG CLK OE VLG VIN12 OUT1A PGND1 OUT1B OUT2B PGND2 OUT2A VIN12 CF2 ERR2 ERR1 CF1 VR MOT...

Page 17: ... X mean standardized parts so they may have some difference from the original one Color Indication of Appearance Parts Example KNOB BALANCE WHITE RED Parts Color Cabinet s Color Ref No Part No Description Remark Ref No Part No Description Remark 1 CABINET SECTION 1 1 4 982 491 01 SCREW 2X8 TAPPING 2 4 993 128 01 SPRING OPEN 3 4 993 125 01 BRACKET LOCK 4 4 993 127 01 CLAW LOCK 5 4 993 126 11 KNOB O...

Page 18: ...ABINET LOWER 53 4 993 131 01 KNOB HOLD 54 A 3021 144 A MAIN BOARD COMPLETE 55 4 993 132 01 TERMINAL BOARD BATTERY 56 4 993 134 01 PLATE CHARGE DETECTION 57 4 993 133 21 SPRING BATTERY TERMINAL 58 4 993 138 01 INSULATOR 59 4 993 130 01 LID BATTERY CASE 60 4 984 751 01 KNOB AVLS 51 52 53 54 55 56 57 58 59 60 CDM 2911EBA 58 58 not supplied ...

Page 19: ...REW B1 7 TAPPING 107 4 984 320 01 CHASSIS 108 4 974 003 01 GEAR B 109 1 667 512 11 SLIDE FLEXIBLE BOARD 110 X 4950 476 1 OPTICAL PICK UP DAX 11E 111 4 972 165 01 RACK 112 4 973 631 01 SCREW M901 A 3311 902 A MOTOR ASSY SLED M902 A 3320 642 A MOTOR ASSY TURN TABLE SPINDLE S901 1 571 099 21 SWITCH 1 KEY LIMIT The components identified by mark or dotted line with mark are critical for safety Replace ...

Page 20: ...IC CHIP 0 1uF 25V C420 1 110 569 11 TANTALUM CHIP 47uF 20 6 3V C421 1 104 851 11 TANTALUM CHIP 10uF 20 10V C422 1 104 852 11 TANTALUM CHIP 22uF 20 10V C423 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C424 1 164 816 11 CERAMIC CHIP 220PF 2 50V C425 1 164 156 11 CERAMIC CHIP 0 1uF 25V C426 1 104 852 11 TANTALUM CHIP 22uF 20 10V C427 1 164 156 11 CERAMIC CHIP 0 1uF 25V C428 1 113 682 11 TANTALUM CHIP 33uF...

Page 21: ...70 11 CERAMIC CHIP 0 01uF 10 25V C805 1 115 156 11 CERAMIC CHIP 1uF 10V C806 1 164 156 11 CERAMIC CHIP 0 1uF 25V C807 1 115 156 11 CERAMIC CHIP 1uF 10V C808 1 135 151 21 TANTALUM CHIP 4 7uF 20 4V C809 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C810 1 115 156 11 CERAMIC CHIP 1uF 10V C811 1 164 156 11 CERAMIC CHIP 0 1uF 25V C812 1 115 156 11 CERAMIC CHIP 1uF 10V C813 1 164 677 11 CERAMIC CHIP 0 033uF 1...

Page 22: ...Q451 8 729 231 74 TRANSISTOR 2SC4116GL TE85L Q452 8 729 028 74 TRANSISTOR DTA114TUA T106 Q453 8 729 028 26 FET 2SK1829 TE85L Q501 8 729 028 74 TRANSISTOR DTA114TUA T106 Q505 8 729 028 74 TRANSISTOR DTA114TUA T106 Q511 8 729 028 74 TRANSISTOR DTA114TUA T106 Q513 8 729 028 74 TRANSISTOR DTA114TUA T106 Q601 8 729 029 06 TRANSISTOR DTC124EUA T106 Q602 8 729 924 28 TRANSISTOR DTA123YUA T106 Q603 8 729 ...

Page 23: ...216 825 11 METAL CHIP 2 2K 5 1 16W R549 1 216 833 11 RES CHIP 10K 5 1 16W R550 1 216 864 11 METAL CHIP 0 5 1 16W R551 1 216 845 11 METAL CHIP 100K 5 1 16W R552 1 216 841 11 METAL CHIP 47K 5 1 16W R567 1 218 740 11 METAL CHIP 100K 0 5 1 16W R569 1 216 843 11 METAL CHIP 68K 5 1 16W R570 1 216 851 11 METAL CHIP 330K 5 1 16W R571 1 216 829 11 METAL CHIP 4 7K 5 1 16W R576 1 216 829 11 METAL CHIP 4 7K 5...

Page 24: ... 110 X 4950 476 1 OPTICAL PICK UP DAX 11E M901 A 3311 902 A MOTOR ASSY SLED M902 A 3320 642 A MOTOR ASSY TURN TABLE SPINDLE S901 1 571 099 21 SWITCH 1 KEY LIMIT ACCESSORIES PACKING MATERIALS 1 251 696 11 CONNECTING PACK CAR 1 473 115 11 ADAPTOR AC AC E455D 1 475 603 11 REMOTE CONTROL UNIT RM DM29 1 528 939 21 BATTERY PACK NC DMAA 1 532 577 11 FUSE GLASS TUBE 1 0A 125V 1 784 619 11 CORD DCC E2455 M...

Page 25: ... 42 D E559CK Sony Corporation Personal Audio Company 9 927 108 11 99D0511 1 Printed in Japan 1999 4 Published by General Engineering Dept ...

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