Sony CDX-CA540X Service Manual Download | Manualshive

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9

CDX-CA540X/CA590X

2-6. LEVER SECTION, IN SELF SW BOARD

2-7. SERVO BOARD

4

claws

2

IN SELF SW board

7

lever (L)

3

tension spring (LR)

6

lever (R)

5

guide (disc)

1

special screw

6

special screws

1

CN3

2

Removal the solders.

4

P 2x3

5

loading motor assy

8

SERVO board

7

special screw

9

FLEXIBLE board

optical pick-up block

3

Unsolder the

lead wires.

black

yellow

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8
9
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11
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Summary of Contents for CDX-CA540X

Page 1: ... 450 kHz Sensitivity AM 30 µV SPECIFICATIONS Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 50 W 4 at 4 ohms General Outputs Audio outputs rear Power antenna relay control terminal Power amplifier control terminal Inputs BUS control input terminal BUS audio input terminal Remote controller input terminal Antenna input terminal T...

Page 2: ...ng test discs should be used to check the capability CD R test disc TCD R082LMT Part No J 2502 063 1 CD RW test disc TCD W082L Part No J 2502 063 2 Notes on CD R CD RW discs You can play CD Rs recordable CDs CD RWs rewritable CDs designed for audio use on this unit Look for these marks to distinguish CD Rs CD RWs for audio use These marks denote that a disc is not for audio use Some CD Rs CD RWs d...

Page 3: ...D Mechanism Section 18 3 7 Schematic Diagram CD Mechanism Section 20 3 8 Printed Wiring Boards Main Section 21 3 9 Schematic Diagram Main Section 1 2 22 3 10 Schematic Diagram Main Section 2 2 23 3 11 Printed Wiring Board Relay Section 24 3 12 Printed Wiring Board Display Section 25 3 13 Schematic Diagram Display Section 26 3 14 IC Block Diagrams 27 4 EXPLODED VIEWS 4 1 Chassis Section 30 4 2 Fron...

Page 4: ...4 CDX CA540X CA590X SECTION 1 GENERAL This section is extracted from instruction manual Connections ...

Page 5: ...5 CDX CA540X CA590X ...

Page 6: ...UB PANEL ASSY CD 2 1 SUB PANEL ASSY CD Page 6 2 2 CD MECHANISM BLOCK Page 7 2 5 CHASSIS T SUB ASSY Page 8 2 6 LEVER SECTION IN SELF SW BOARD Page 9 2 8 SHAFT ROLLER ASSY LOAD SW BOARD Page 10 2 9 FLOATING BLOCK ASSY Page 10 2 10 OPTICAL PICK UP BLOCK Page 11 SET 2 7 SERVO BOARD Page 9 2 3 MAIN BOARD Page 7 2 4 HEAT SINK Page 8 4 CNP803 5 sub panel assy CD 3 claws 2 claws 1 PTT 2 6x6 ...

Page 7: ...7 CDX CA540X CA590X 3 screw BTT 4 screws BTT 1 PTT 2 6x8 5 MAIN board 2 PTT 2 6x8 1 PTT 2 6x6 6 PTT 2 6x6 7 bracket CD 2 PTT 2 6x6 5 CD mechanism block 4 CNP701 3 2 2 CD MECHANISM BLOCK 2 3 MAIN BOARD ...

Page 8: ...40X CA590X 2 5 CHASSIS T SUB ASSY 2 4 HEAT SINK 7 heat sink 1 PTT 2 6x8 2 PTT 2 6x8 4 PTT 2 6x8 3 PTT 2 6x12 6 PTT 2 6x8 5 PTT 2 6x8 4 chassis T sub assy 3 P 2x3 2 P 2x3 1 Unsolder the lead wires black red white ...

Page 9: ...claws 2 IN SELF SW board 7 lever L 3 tension spring LR 6 lever R 5 guide disc 1 special screw 6 special screws 1 CN3 2 Removal the solders 4 P 2x3 5 loading motor assy 8 SERVO board 7 special screw 9 FLEXIBLE board optical pick up block 3 Unsolder the lead wires black yellow ...

Page 10: ...ding ring in the direction of the arrow 2 9 FLOATING BLOCK ASSY 2 8 SHAFT ROLLER ASSY LOAD SW BOARD When installing take note of the positions arm roller and washers Fig 1 Fig 1 1 tension spring RA 2 arm roller 3 retaining ring RA 4 shaft retainer roller 5 shaft roller assy 6 special screw 7 LOAD SW board retaining ring RA arm arm washer washer shaft retainer roller shaft retainer roller ...

Page 11: ...11 CDX CA540X CA590X 1 P 2x3 4 screw 5 plate spring feed 6 shaft feed assy 2 sled motor assy 3 optical pick up block 2 10 OPTICAL PICK UP BLOCK ...

Page 12: ... SONY bus clock signal output 22 AM ON O AM select signal output FM circuit power supply control output of tuner unit TU601 H FM on 23 FM ON O FM select signal output FM circuit power supply control output of tuner unit TU601 H FM on 24 VDD1 Power supply pin 25 AVSS Ground pin Stereo signal input monaural control signal output 26 ST IND I O At forced monaural on L output At forced monaural off inp...

Page 13: ... 53 BUS ON O SONY bus on signal output to bus interface IC IC802 54 BUS RST O SONY bus reset signal output to bus interface IC IC802 55 PW ON O System power supply control signal output 56 X SO PLL SO O CD and PLL serial data signal output 57 X SI I CD serial data signal input 58 X SCK PLL SCK O CD and PLL serial data signal output 59 RF OK I CD RF OK signal input 60 CD RST O CD reset control sign...

Page 14: ...14 CDX CA540X CA590X 3 2 CIRCUIT BOARDS LOCATION MAIN board tuner unit TU601 DISPLAY board SERVO board IN SELF SW board SPEAKER board SL SW board RELAY board LOAD SW board ...

Page 15: ... DOWN X1 16 9344MHz OPTICAL PICK UP KSS 721A I V CONV CDL STB X A0 X_SO PLL_SO X_SI X_SCK PLL_CLK CD_RST RFOK D_SW IN_SW SELF_SW L_SW LM _LD LM_ EJ CDM ON XCD_ON R CH TUNER SECTION A X EN PLL DO PLL CLK TUNER SECTION B 23 24 M M M 1 RESET SW802 RESET 2 IC902 UCOM 5V BATT D909 LOUT ROUT PACK TSTB TSI TSCK SI RFOK SO SCK STB AO XTALEN RST RESET A C B D E F PD LD B D A C E F PD A 5V LD APC FCS FCS TR...

Page 16: ... REM GND R CH F901 10A 7 ACC 15 TEST 33 TEST A REMO 13 25 FM AM_VCC 26 28 BATT 19 18 L R Signal path FM AM CD R ch is omitted due to same as L ch AMP REMOTE CONTROL Q911 917 ANT REMOTE CONTROL Q903 916 COM 8V REG Q918 919 929 D923 5 V REG Q920 D930 D999 BATT BATT BATT DET D854 5V BATT X EN PLL DO PLL CLK D932 D931 TU 8V TUNER ON CONTROL Q909 912 TUNER 8V REG Q913 D913 COM 8V R CH 8 FM_VCO 15 AM_VC...

Page 17: ...TROL RECEIVER IC951 LCD BACKLIGHT 64 63 62 16 17 15 COM1 COM4 LCD LCD901 LED914 915 LED930 931 KEY ILLUMINATION 52 55 1 12 15 45 SEG1 SEG12 SEG15 SEG45 DI CL CE VCC 1 OUT 2 8 DOOR SW IND AD ON Q801 RELAY BOARD SW801 NOSE CNP802 REMOTE IN LED POWER CONTROL Q908 922 DST SEL SW803 FREQUENCY SELECT FM50k AM9k FM200k AM10k 32 Main Board 1 2 8 38MHz IC801 r X2 32 768kHz IC801 ej XT2 5Vp p 3Vp p 3 10 25M...

Page 18: ... cords Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f AM J CD for printed wiring boards X parts extracted from the component side Y parts extracted from the conduc...

Page 19: ...P21 TP17 TP20 TP42 TP19 TP28 TP90 C41 TP29 C44 TP73 TP32 TP48 TP71 TP51 TP49 TP52 TP55 TP75 TP53 TP56 TP43 TP58 TP61 TP74 TP68 TP80 TP7 TP62 TP91 TP63 C40 TP66 TP64 TP69 TP72 TP50 TP26 TP3 TP59 TP76 TP18 TP89 TP30 R8 R9 R5 R7 R12 R14 R15 R10 R17 R18 R19 R20 R22 FB1 TP92 C3 C5 C6 C8 C9 C10 C11 C13 C14 C16 C18 C19 C24 C25 C29 C34 C36 C38 C35 C21 C22 C30 C23 C1 C27 R21 TP47 C15 C20 TP35 TP23 C17 TP82...

Page 20: ...12 C9 C14 TP89 C19 C20 C23 R9 R8 TP22 TP23 TP24 TP25 TP88 C26 TP32 R14 R15 TP30 R12 R10 TP91 C37 TP90 TP29 TP28 TP26 TP27 R21 R22 TP34 TP35 TP36 TP46 TP37 TP38 TP39 TP40 TP41 TP42 TP43 TP44 TP45 CN1 R18 R19 R20 R17 TP66 TP62 TP47 TP63 TP48 TP49 TP64 TP50 TP51 TP52 TP68 TP53 TP69 TP54 TP70 TP55 TP71 TP56 TP72 TP57 TP73 TP58 TP74 TP59 TP75 TP60 TP76 TP61 X1 SW3 SW4 CN13 Q1 C18 IC2 IC1 TP1 TP5 C44 C4...

Page 21: ...803 D806 D807 D808 Q913 C914 R906 PJ401 SW801 D919 C101 C201 L901 JW44 JW1 JW2 JW14 JW19 JW20 JW21 JW22 JW24 JW25 JW27 JW28 JW30 JW31 JW32 JW33 JW34 JW35 JW36 JW37 JW38 JW39 JW40 JW41 JW42 JW43 JW45 JW46 JW47 JW48 JW49 JW50 JW51 JW52 JW53 JW54 JW55 JW57 JW59 JW61 JW62 JW65 JW66 JW67 JW68 JW71 JW72 JW84 JW87 JW88 JW89 JW90 JW91 JW95 JW96 JW97 JW98 JW101 JW108 JW109 JW110 JW111 JW112 JW113 JW114 JW1...

Page 22: ... C905 R916 C902 D911 R914 R712 R711 R710 R709 D804 D805 D802 JR802 Q910 Q907 R931 R935 Q920 R917 Q913 R919 R924 R925 R926 R927 R928 R929 R859 D955 CNP803 R920 R818 C913 R811 R812 R817 R809 C817 C816 R840 R841 D810 D801 R816 R913 CNP701 X801 C909 R855 R810 Q904 Q921 Q906 Q905 R932 Q911 Q903 Q929 Q918 Q801 Q909 Q912 Q914 Q915 IC902 C915 R858 Q922 FB702 D803 C853 R848 R849 SW803 R850 JR806 R804 R805 ...

Page 23: ...402 R404 JR606 L604 C610 C617 C615 R607 R608 C603 C650 C931 D903 IC101 D922 D921 D920 D919 D917 D918 D915 D916 Q902 R901 R407 R823 C205 C105 CNJ601 TU601 CP601 IC601 R614 IC401 R201 C201 C202 R101 R104 C101 C109 C426 C652 R605 R202 C605 C606 R606 CNP901 F901 C901 C401 R408 Q402 Q401 Q101 Q102 Q201 Q202 Q605 Q606 Q603 Q604 L669 C680 C620 C621 R806 C706 C707 C637 D933 C204 R103 R102 C213 C212 R111 R...

Page 24: ...CA540X CA590X 3 11 PRINTED WIRING BOARD RELAY SECTION Refer to page 14 for Circuit Boards Location 1 A B C D E F G H I J 2 3 4 5 6 7 8 9 10 11 FMA3 CNP902 R930 R931 R932 LED931 S931 LED930 CNP903 Page 25 Page 21 ...

Page 25: ...914 LED915 R987 R989 R984 R986 IC901 R912 R913 R914 R915 R953 C952 C953 R957 R958 R959 R960 R961 R951 C951 D951 R952 R966 R967 R968 R969 R940 R941 R942 R943 R972 R974 R973 R975 R976 R977 R980 R981 R982 R983 R978 R979 D905 R956 R955 R954 D904 D902 D903 R910 R909 R908 R907 R906 R905 R904 R903 R902 R901 R916 R917 R918 R919 R920 FMB5 FMB6 CN901 LED901 A 2 LED902 C 14 LED903 C 14 LED904 C 2 LED905 C 2 ...

Page 26: ... 2 2 LSW914 2 2 LSW915 2 2 LSW911 2 2 LSW916 2 2 LSW910 2 2 LSW909 2 2 LSW908 2 2 LSW913 2 2 LSW917 2 2 LSW907 2 2 LSW904 2 2 LSW903 2 2 LSW906 2 2 LSW902 2 2 LSW905 2 2 LSW901 1 2 LSW902 1 2 LSW903 1 2 LSW904 1 2 LSW905 1 2 LSW906 1 2 LSW907 1 2 LSW908 1 2 LSW909 1 2 LSW911 1 2 LSW912 1 2 LSW913 1 2 LSW914 1 2 LSW915 1 2 LSW916 1 2 LSW917 1 2 LSW910 1 2 LCD901 D902 D903 D904 D905 S902 S903 R966 R...

Page 27: ... C2D1 47 C1D2 46 C1D1 45 DGND 44 PLCK 43 MIRR WFCK 42 RFCK 41 LOCK 40 DVDD 39 TSOI 38 C16M 37 DGND 36 TX 35 HOLD WDCK 34 LRCK 33 LRCKIN 32 SCKO 31 SCKIN 30 DOUT 29 28 DIN FLAG 27 EMPH 26 DVDD EFM COMPARATOR EFM EFM DEFECT FOK A3T MIRR FEO TEO TEOFS FEOFS RF AMP BLOCK SWITCH MICROCOMPUTER INTERFACE SCF OSC FOCUS REGISTER TRACKING REGISTER OCTUPLED OVERSAMPLING DIGITAL FILTER NOISE SHAVER OUTPUT BUF...

Page 28: ...IFT REGISTER REF VCC SEEK RECP SEEK RECP SIG 4BIT SWALLOW COUNTER OUTPUT PORT IC601 TB2118F EL S MAIN Board IC2 BA5810FP E2 SERVO Board 1 FWD 2 REV LOADING PRE FWD REV 3 LDCONT 6 IN2 7 PREVCC 8 POWVCC VOL VOL IN1 4 PS LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT POWER SAVE CH1 4 MUTE X3 9 10 11 VO2 12 VO2 13 VO1 14 VO1 5 BIAS OPIN4 OPIN4 OPIN3 OPOUT3 MUTE POWVCC GND OPIN3 OPOUT4 VO3 VO3 VO4 VO4 7 5k 7 5k 1...

Page 29: ... 79dB dB 1dB STEP INPUT GAIN 0 15dB 1dB STEP INPUT SELECTOR 4 STEREO INCLUDE 1 ISOLATION INPUT INPUT GAIN 0 15dB 1dB STEP MUTE MUTE 6 7 8 9 10 11 12 3 4 5 2 1 DGND AGND FIL AP1 AN AP2 B1 B2 C1 C2 D1 D2 DS11 13 DS21 14 DS31 SDA SCL MUTE SEL ADJ VCC OUTF1 OUTR1 OUTF2 OUTR2 DS32 DS22 DS12 VCC VCC 2 ON OFF ON OFF TONE PASS TONE PASS IC802 MM1175XFF MAIN Board 1 2 3 4 5 6 7 14 13 12 11 10 9 8 RESET SWI...

Page 30: ... number specified 1 2 4 6 5 7 8 9 10 3 16 1 MG 393XC 121 K 3 3 3 1 1 1 1 12 17 12 11 13 14 15 TU601 2 2 2 2 2 2 not supplied 4 2 F901 A A not supplied RELAY board not supplied not supplied 1 X 3382 626 1 PANEL ASSY CD SUB 2 3 246 030 01 BUTTON EJECT 3 1 792 173 11 CABLE FLAT FFC 12P 4 X 3376 686 4 GEAR ASSY 5 X 3376 689 2 BRACKET GEAR ASSY 6 3 030 909 03 DAMPER OIL 7 3 713 786 51 SCREW P 2X3 8 X 3...

Page 31: ...ed 51 A 3315 990 A PANEL COMPLETE ASSY FRONT CA590X 51 A 3315 995 A PANEL COMPLETE ASSY FRONT CA540X 52 X 3382 761 1 PANEL S ASSY FRONT CA590X 52 X 3382 762 1 PANEL S ASSY FRONT CA540X 53 3 246 534 01 SPRING RELEASE 54 X 3382 921 1 BUTTON ASSY S 55 X 3382 625 1 PANEL ASSY FRONT BACK 56 X 3378 390 3 CASE ASSY for FRONT PANEL 57 1 694 989 11 CONDUCTIVE BOARD CONNECTION LCD901 1 805 077 11 DISPLAY PA...

Page 32: ...AINER ROLLER SHAFT 106 3 040 044 01 ROLLER S 107 3 040 067 01 LEVER R 108 A 3301 980 A SHAFT ROLLER ASSY 109 3 040 037 01 GUIDE DISC 110 3 040 040 03 ARM ROLLER 111 A 3283 233 A SERVO BOARD COMPLETE 112 3 221 779 02 BRACKET MOTOR 113 3 040 034 01 SPRING RA TENSION 114 3 040 042 01 WASHER 115 3 043 880 01 RING RA RETAINING 116 3 044 206 11 SCREW SPECIAL 117 1 683 284 11 FLEXIBLE BOARD 118 1 685 337...

Page 33: ...025 02 ARM CHUCKING 152 3 040 031 01 DAMPER T 153 3 040 056 01 LEVER D 154 3 040 024 01 RETAINER DISC 155 3 040 054 01 WHEEL LW WORM 156 3 040 026 01 SPRING CH TENSION 157 3 040 032 01 SPRING FL COMPRESSION 158 3 040 033 01 SPRING KF1 TENSION 159 A 3307 422 A CHASSIS M COMPLETE ASSY 160 3 040 059 01 SPRING TR TENSION 161 3 040 057 01 LEVER LOCK 162 3 040 058 01 GEAR MDL 163 3 040 052 01 WHEEL U WO...

Page 34: ...part number specified 201 X 3378 480 1 CHASSIS OP ASSY including M901 202 3 040 029 01 SPRING SL TORSION 203 3 040 045 01 BASE DRIVING 204 3 040 194 01 GEAR MIDWAY 205 A 3301 983 A SHAFT FEED ASSY 206 3 040 030 01 SPRING FEED PLATE 207 1 823 641 11 CABLE FLEXIBLE FLAT 6 CORE 208 1 683 282 11 SL SW BOARD 209 3 909 607 01 SCREW 0210 8 820 165 06 OPTICAL PICK UP KSS 721A C RP M902 A 3301 985 A MOTOR ...

Page 35: ... LSW901 1 771 476 11 SWITCH KEYBOARD WITH LED OFF LSW902 1 771 476 11 SWITCH KEYBOARD WITH LED MODE LSW903 1 771 476 11 SWITCH KEYBOARD WITH LED SEL LSW904 1 771 476 11 SWITCH KEYBOARD WITH LED VOL LSW905 1 771 476 11 SWITCH KEYBOARD WITH LED VOL LSW906 1 771 476 11 SWITCH KEYBOARD WITH LED ATT LSW907 1 771 883 11 SWITCH TACTILE WITH LED SENS LSW908 1 771 883 11 SWITCH TACTILE WITH LED 1 LSW909 1 ...

Page 36: ...21 1 162 927 11 CERAMIC CHIP 100PF 5 50V C201 1 136 154 00 FILM 0 012uF 5 50V C202 1 162 965 11 CERAMIC CHIP 0 0015uF 10 50V C203 1 124 259 11 ELECT 4 7uF 20 16V C204 1 124 259 11 ELECT 4 7uF 20 16V C205 1 162 964 11 CERAMIC CHIP 0 001uF 10 50V C206 1 164 346 11 CERAMIC CHIP 1uF 16V C207 1 125 891 11 CERAMIC CHIP 0 47uF 10 10V C208 1 115 467 11 CERAMIC CHIP 0 22uF 10 10V C209 1 115 467 11 CERAMIC ...

Page 37: ... CNP802 1 566 822 11 JACK STEREO MINIATURE DIA 3 5 REMOTE IN CONNECTOR CNJ801 1 580 907 31 PLUG CONNECTOR BUS CONTROL IN CNP701 1 815 260 11 CONNECTOR BOARD TO BOARD 30P CNP803 1 569 907 11 SOCKET CONNECTOR 12P CNP901 1 774 701 21 PIN CONNECTOR 16P SURGE PROTECTOR CP601 1 803 902 21 PROTECTOR CHIP SURGE DIODE D402 8 719 988 61 DIODE 1SS355TE 17 D444 8 719 988 61 DIODE 1SS355TE 17 D604 8 719 109 85...

Page 38: ...1 8 729 055 96 TRANSISTOR SRC1203SF Q922 8 729 055 96 TRANSISTOR SRC1203SF Q929 8 729 055 96 TRANSISTOR SRC1203SF RESISTOR R101 1 216 833 11 METAL CHIP 10K 5 1 10W R102 1 216 809 11 METAL CHIP 100 5 1 10W R103 1 216 809 11 METAL CHIP 100 5 1 10W R104 1 216 833 11 METAL CHIP 10K 5 1 10W R107 1 216 841 11 METAL CHIP 47K 5 1 10W R108 1 216 841 11 METAL CHIP 47K 5 1 10W R109 1 216 809 11 METAL CHIP 10...

Page 39: ...858 1 216 841 11 METAL CHIP 47K 5 1 10W R859 1 216 809 11 METAL CHIP 100 5 1 10W R860 1 216 813 11 METAL CHIP 220 5 1 10W R901 1 249 425 11 CARBON 4 7K 5 1 4W R906 1 249 425 11 CARBON 4 7K 5 1 4W R907 1 216 841 11 METAL CHIP 47K 5 1 10W R908 1 216 841 11 METAL CHIP 47K 5 1 10W R909 1 216 828 11 METAL CHIP 3 9K 5 1 10W R913 1 249 417 11 CARBON 1K 5 1 4W R914 1 216 821 11 METAL CHIP 1K 5 1 10W R916 ...

Page 40: ... 1 126 393 11 ELECT CHIP 33uF 20 10V C38 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C40 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C41 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V C43 1 162 967 11 CERAMIC CHIP 0 0033uF 10 50V C44 1 125 837 11 CERAMIC CHIP 1uF 10 6 3V C45 1 162 970 11 CERAMIC CHIP 0 01uF 10 25V CONNECTOR CN1 1 815 352 11 CONNECTOR BOARD TO BOARD 30P CN3 1 816 275 21 CONNECTOR FFC FPC 6P JUMPER...

Page 41: ...L INSTRUCTION ENGLISH SPANISH TRADITIONAL CHINESE 3 247 736 21 MANUAL INSTRUCTION INSTALL ENGLISH SPANISH TRADITIONAL CHINESE X 3378 390 3 CASE ASSY for FRONT PANEL PARTS FOR INSTALLATION AND CONNECTIONS 251 X 3382 647 1 FRAME ASSY FITTING 252 X 3366 405 1 SCREW ASSY EXP FITTING 253 3 934 325 01 SCREW K 5X8 TP 254 3 246 035 01 COLLAR 255 3 246 471 01 KEY FRAME 256 1 776 206 21 CORD WITH CONNECTOR ...

Page 42: ...ISION HISTORY Clicking the version allows you to jump to the revised page Also clicking the version at the upper on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 0 2002 12 New ...

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