Sony CDP-D500 Service Manual Download

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MICROFILM

COMPACT DISC PLAYER

Model Name Using Similar Mechanism

NEW

CD Mechanism Type

CDM19G-5R

Base Unit Name

BU-5R

Optical Pick-up Name

KSS-213B/K-N

US Model

Canadian Model

AEP Model

UK Model

SERVICE MANUAL

CDP-D500

SPECIFICATIONS

– Continued on next page –

www.freeservicemanuals.info

6/8/15

Also made in Heiloo, Holland.

Summary of Contents for CDP-D500

Page 1: ...anism NEW CD Mechanism Type CDM19G 5R Base Unit Name BU 5R Optical Pick up Name KSS 213B K N US Model Canadian Model AEP Model UK Model SERVICE MANUAL CDP D500 SPECIFICATIONS Continued on next page www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

Page 2: ...COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB LISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DE...

Page 3: ...voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 0 75 V so analog meters must have an accurate low voltage scale The Simpson 250 and Sanwa SH 63Trd are examples of a pas sive VOM that is suitable Nearly all battery operated digital multimeters that have a 2 V AC range are suitable See Fig A 1 5 kΩ 0 15 µF AC voltmeter 0 75 V To Exposed Metal...

Page 4: ...to be focused on the disc reflective surface by the objective lens in the optical pick up block Therefore when checking the laser diode emission ob serve from more than 30 cm away from the objective lens LASER DIODE AND FOCUS SEARCH OPERATION CHECK 1 Make POWER switch on with no disc inserted and disc table closed 2 Confirm that the following operation is performed while ob serving the objective l...

Page 5: ... 5 SECTION 2 GENERAL This section is extracted from instruction manual www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

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Page 11: ... 11 Playing CDs www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

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Page 13: ... 1 Insert a tarpering driver into the aperture of the unit bottom and turn to the direction of arrow 1 three screws M3 10 2 case 1 three screws M3 10 1 three screws M3 10 1 two screws M3 10 3 two screws BVTP3 10 4 loading panel 2 Pull the disc table www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

Page 14: ...3 8 4 front panel 3 four screws BVTT3 8 2 connector CN331 MECHANISM DECK 4 mechanism deck 3 four screws BVTT3 8 1 flat wire 27 core CN501 1 flat wire 19 core CN401 2 connector CN531 www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

Page 15: ...ial the value on digit 6 and 7 will be clocwise rev clockwise shuttle Is it turns to forward direction calendar will show 1 2 3 and 4 and if turns to backward direction Calendar will show 16 17 18 and 19 EDP Bridge Check 1 Connect the test point TP ADJ on MAIN board to the ground with a lead wire on MAIN board 2 Turn on the power with turning ON the TIMER SW 3 Elements next to digit segment will t...

Page 16: ...y distinguished at the center of the waveform RF signal waveform VOLT DIV 200 mV TIME DIV 500 ns level 1 2 Vp p 0 25 0 20 E F Balance 1 Track Jump Check E F Balance Check BSL board TP FE TP VC oscilloscope Procedure 1 Connect oscilloscope to test point TP RF on BSL board 2 Turned Power switch on 3 Put disc YEDS 18 in to play the number five track 4 Confirm that oscilloscope waveform is clear and c...

Page 17: ...s step 6 Tracking servo Sledding servo OFF C DC voltage 0V Traverse waveform Tracking servo Sledding servo ON 8 Disconnect the lead wire of TP ADJ connected in step 1 2 Turned Power switch on 3 Put the disc YEDS 18 in to play the number five track Confirm that reading on frequency counter is 4 3218 MHz Balance Level Adjustment Generally it does not need to adjust because it has alredy adjusted bef...

Page 18: ...P RF TP FE TP TE M102 CN01 BSL BOARD Side B TP VC TP TE1 TP FE1 TP XPLCK IC401 IC305 IC304 IC303 IC302 IC301 IC601 C301 C302 TP ADJ R500 RV101 BALANCE LEVEL L CH RV201 BALANCE LEVEL R CH www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

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Page 20: ...Boards Location BSL board LOADING board H P AMP board SLIDE SW board PANEL board JOG SHUTTLE board MAIN board XLR board I O board AC SW board ENC board www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

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Page 29: ...Subcode Q interrupt input from DSP 24 DATA1 O Data output to main µ COM 25 H8 CLK I Clock input from main µ COM 26 DATA 0 I Data input from main µ COM 27 AS O Address strobe of S RAM 28 WR O Write enable output 29 RD O Read enable output 30 WAIT I Connected ground 31 VDD 5V power supply 32 34 Not used open 35 39 A12 A18 O S RAM address appoint port 40 VSS Ground 41 48 A7 A0 O S RAM address appoint...

Page 30: ... Latch clock output to DIGFIL 22 H31 O Clock output to sub µ COM 23 O Not used open 24 VSENC2 I VARI SPEED rotary encoder input 25 VSENC 1 I VARI SPEED rotary encoder input 26 27 JOG1 JOG2 I Data rotary encoder input 28 31 SHUT1 SHUT4 I Jog shuttle input 32 TEST I Test terminal 33 TRY I Loading IN OUT switch input 34 37 K6 K3 I Key input 38 XRST I Reset input 39 EXTAL I Clock 4 MHz 40 XTAL O 41 VS...

Page 31: ... Ground 92 94 O Not used open 95 CUE STBY O CUE STBY LED drive output 96 PAUSE O Pause LED drive output 97 PLAY O Play LED drive output 98 99 Not used open 100 SCOR I Subcode Q interrupt input from DSP www freeservicemanuals info 6 8 15 Also made in Heiloo Holland ...

Page 32: ...en in the last of the electrical parts list SECTION 7 EXPLODED VIEWS The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifiés par une marque sont critiquens pour la sécurité Ne les remplacer que par une pièce portant le neméro spécifié Ref No Part No Description Remark Ref No Part No Description Remark 4 3 ...

Page 33: ... JOG SHUTTLE BOARD 61 1 663 516 11 ENC BOARD 62 X 4947 851 1 KNOB 0 ASSY 63 X 4947 764 1 BASE ASSY PANEL 64 4 983 619 11 RING SHUTTLE 65 3 354 981 01 SPRING SUS RING 66 4 983 620 01 DIAL JOG 67 4 986 398 01 WINDOW INDICATION 68 4 986 220 01 BUTTON PLAY 6 z P p 1z1 69 4 986 217 01 BUTTON AMS 0 r 70 4 986 218 01 BUTTON 3 KEY 2 FRONT PANEL SECTION 54 55 56 supplied with RV331 J331 not supplied 57 56 ...

Page 34: ...ARD 114 A 4699 400 A MAIN BOARD COMPLETE 115 3 670 570 00 SPACER SUPPORT 116 4 381 962 11 SCREW BVTT 4X8 S T901 1 429 825 11 TRANSFORMER POWER US Canadian T901 1 429 826 11 TRANSFORMER POWER AEP UK The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified AEP UK 106 107 15 15 105 104 103 102 2 not supplied 15 not supplied 101 15 15 n...

Page 35: ...T 167 4 951 620 01 SCREW 2 6X8 BVTP 168 4 943 119 01 HOLDER SP 169 4 917 541 01 SPRING B PINK 170 4 917 572 01 SPRING B BLACK 171 X 4947 765 1 HOLDER BU ASSY 172 4 927 631 01 ROLLER L 173 4 951 949 01 SCREW TRANSPORT LOCK STEP 174 4 927 627 01 ROLLER S G 175 1 663 815 11 LOADING BOARD 176 4 927 654 01 WASHER LIMITER 177 3 659 338 00 SPRING COMPRESSION 178 4 948 371 01 CAM BU 179 4 948 360 01 BEARI...

Page 36: ... 4 917 567 01 GEAR M 213 4 917 564 01 GEAR P FLATNESS 214 A 4699 398 A BSL BOARD COMPLETE 215 4 930 064 01 RETAINER THRUST M102 X 4917 504 1 MOTOR ASSY SLED 5 BASE UNIT SECTION BU 5R The components identified by mark or dotted line with mark are critical for safety Replace only with part number specified Les composants identifiés par une marque sont critiques pour la sécurité Ne les remplacer que ...

Page 37: ...50V C904 1 113 920 11 CERAMIC 0 0022uF 20 250V C905 1 113 920 11 CERAMIC 0 0022uF 20 250V CONNECTOR CN901 1 564 321 00 PIN CONNECTOR 2P AC INLET IL901 1 251 234 11 INLET AC AC INLET COIL L901 1 424 485 11 FILTER LINE SWITCH S901 1 572 267 51 SWITCH PUSH AC POWER 1 KEY POWER A 4699 398 A BSL BOARD COMPLETE CAPACITOR C01 1 126 607 11 ELECT CHIP 47uF 20 4V C02 1 126 607 11 ELECT CHIP 47uF 20 4V C03 1...

Page 38: ...818 11 ENCODER ROTARY VARI SPEED S738 1 572 268 11 SWITCH SLIDE AUTO CUE PAUSE 1 663 515 11 H P AMP BOARD CAPACITOR C131 1 162 282 31 CERAMIC 100PF 10 50V C231 1 162 282 31 CERAMIC 100PF 10 50V C331 1 124 120 11 ELECT 220uF 20 25V C332 1 124 120 11 ELECT 220uF 20 25V C333 1 164 159 11 CERAMIC 0 1uF 50V DIODE D331 8 719 987 63 DIODE 1N4148M IC IC331 8 759 900 72 IC NE5532P JACK J331 1 565 327 11 JA...

Page 39: ...6 1 115 197 11 ELECT 100uF 20 25V C207 1 136 165 00 FILM 0 1uF 5 50V C208 1 124 910 11 ELECT 47uF 20 50V C209 1 136 165 00 FILM 0 1uF 5 50V C554 1 128 551 11 ELECT 22uF 20 25V C555 1 128 551 11 ELECT 22uF 20 25V CONNECTOR CN551 1 568 832 11 SOCKET CONNECTOR 13P CN552 1 764 119 21 SOCKET D SUB CONNECTOR 9P RS 232C CN553 1 770 355 11 CONNECTOR DIN 8P REMOTE DIODE D551 8 719 987 63 DIODE 1N4148M D552...

Page 40: ...5 00 FILM 0 015uF 5 50V C422 1 130 477 00 MYLAR 0 0033uF 5 50V C431 1 126 967 11 ELECT 47uF 20 16V C432 1 164 159 11 CERAMIC 0 1uF 50V C433 1 164 159 11 CERAMIC 0 1uF 50V C434 1 164 159 11 CERAMIC 0 1uF 50V C435 1 126 964 11 ELECT 10uF 20 50V C436 1 162 207 31 CERAMIC 22PF 5 50V C437 1 136 173 00 FILM 0 47uF 5 50V C438 1 126 964 11 ELECT 10uF 20 50V C440 1 162 301 11 CERAMIC 0 0015uF 20 16V C441 1...

Page 41: ...TLC2932IPW IC432 8 759 921 81 IC SN74HC4066N IC441 8 759 239 85 IC TC74HCT00AP IC461 8 759 917 18 IC SN74HCU04AN IC462 8 759 921 19 IC SN74HC161AN IC463 8 759 443 15 IC CS8402A IC501 8 759 443 14 IC HD6473238F TTX1025 IC502 8 759 397 04 IC LC3564SM 10 IC503 8 759 165 80 IC PST600C T IC531 8 759 822 09 IC LB1641 IC601 8 759 231 53 IC TA7805S IC602 8 759 604 86 IC M5F7807L IC603 8 759 604 90 IC M5F7...

Page 42: ...03 00 CARBON 1M 5 1 4W R413 1 249 413 11 CARBON 470 5 1 4W R414 1 249 413 11 CARBON 470 5 1 4W R415 1 249 413 11 CARBON 470 5 1 4W R416 1 249 417 11 CARBON 1K 5 1 4W R417 1 249 417 11 CARBON 1K 5 1 4W R418 1 249 417 11 CARBON 1K 5 1 4W R420 1 249 413 11 CARBON 470 5 1 4W R421 1 249 429 11 CARBON 10K 5 1 4W R422 1 249 429 11 CARBON 10K 5 1 4W R423 1 249 439 11 CARBON 68K 5 1 4W R424 1 249 437 11 CA...

Page 43: ...z X501 1 577 234 11 OSCILLATOR CRYSTAL 19 6608MHz A 4699 402 A PANEL BOARD COMPLETE 3 362 478 01 HOLDER T LED 4 932 810 11 CUSHION FL 4 947 170 01 HOLDER CAPACITOR C701 1 164 159 11 CERAMIC 0 1uF 50V C702 1 164 159 11 CERAMIC 0 1uF 50V C703 1 162 306 11 CERAMIC 0 01uF 20 16V C704 1 162 294 31 CERAMIC 0 001uF 10 50V C705 1 162 294 31 CERAMIC 0 001uF 10 50V C706 1 162 294 31 CERAMIC 0 001uF 10 50V C...

Page 44: ...BON 4 7K 5 1 4W R745 1 249 425 11 CARBON 4 7K 5 1 4W R746 1 249 425 11 CARBON 4 7K 5 1 4W R747 1 249 425 11 CARBON 4 7K 5 1 4W R748 1 249 425 11 CARBON 4 7K 5 1 4W R749 1 249 425 11 CARBON 4 7K 5 1 4W R750 1 249 406 11 CARBON 120 5 1 4W R751 1 249 406 11 CARBON 120 5 1 4W R752 1 247 807 31 CARBON 100 5 1 4W R753 1 247 807 31 CARBON 100 5 1 4W R754 1 247 807 31 CARBON 100 5 1 4W R755 1 249 433 11 C...

Page 45: ... 787 11 CONNECTOR XLR TYPE 3P DIGITAL OUT AES EBU MISCELLANEOUS 58 1 773 252 11 WIRE FLAT TYPE 27 CORE 104 1 773 119 11 WIRE FLAT TYPE 19 CORE 110 1 769 977 11 WIRE FLAT TYPE 13 CORE 210 8 848 367 11 DEVICE OPTICAL KSS 213B K N 211 1 769 069 11 WIRE FLAT TYPE 16 CORE M102 X 4917 504 1 MOTOR ASSY SLED M90 A 4604 347 A MOTOR L ASSY LOADING T901 1 429 825 11 TRANSFORMER POWER US Canadian T901 1 429 8...

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