Sony BRAVIA KDL-52EX701 Service Manual Download | Manualshive

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KDL-32EX700/40EX700/40EX703/46EX700/46EX701/46EX703/ 31

52EX700/52EX701/52EX703/60EX700/60EX701/60EX703

DIAGRAMS

BAL

GE3-A

SWITCH UNIT

HMS2

HLR

3-1-2. KDL-40EX700/40EX703

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Summary of Contents for BRAVIA KDL-52EX701

Page 1: ...isions or updates 2 0 1 29 2010 Corrected part information for Lens Replaced pages i 16 18 3 0 3 17 2010 Corrected Disassembly Part Number Information section Replaced pages 12 20 Corrected ServiceAdjustment Information Reissue entire manual ORIGINAL MANUAL ISSUE DATE 1 2010 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ...

Page 2: ...SERVICE MANUAL SERVICE MANUAL LCD Digital Color TV AZ1 L Chassis 9 888 268 03 SelfDiagnosis Supported model ...

Page 3: ...703 RM YD055 CND KDL 46EX700 RM YD033 US KDL 46EX700 RM YD055 CND MX KDL 46EX701 RM YD033 US KDL 46EX701 RM YD055 CND KDL 46EX703 RM YD055 CND KDL 52EX700 RM YD033 US KDL 52EX700 RM YD055 CND MX KDL 52EX701 RM YD033 US KDL 52EX701 RM YD055 CND KDL 52EX703 RM YD055 CND KDL 60EX700 RM YD033 US KDL 60EX700 RM YD055 CND MX KDL 60EX701 RM YD033 US KDL 60EX701 RM YD055 CND KDL 60EX703 RM YD055 CND ...

Page 4: ...X703 13 1 2 2 KDL 46EX700 46EX701 46EX703 and KDL 52EX700 52EX701 52EX703 14 1 2 3 KDL 60EX700 60EX701 60EX703 14 1 3 Speakers HLR Board and LCD Panel Brackets Removal 15 1 4 GE3 A GE2 A GE2 B Power Boards BAL Board HMS2 Board and LCD Panel Removal 16 1 4 1 KDL 32EX700 40EX700 40EX703 16 1 4 2 KDL 46EX700 46EX701 46EX703 17 1 4 3 KDL 52EX700 52EX701 52EX703 17 1 4 4 KDL 60EX700 60EX701 60EX703 18 ...

Page 5: ...Commander 21 SEC 2 Service Adjustments 22 2 1 Accessing Service Adjustment Mode 22 2 1 1 Viewing the Service Menus 23 2 1 2 Using the Remote Commander to View or Change Service Data 23 2 2 Adjustments After Replacing the BAL Board or LCD Panel 24 2 2 1 Updating the Software 24 2 2 2 Selecting the Model 24 2 2 3 Setting the Destination 25 2 2 4 Verifying the Model and Panel Information 26 2 2 5 Rec...

Page 6: ...X703 60EX700 60EX701 60EX703 TABLE OF CONTENTS SEC 3 Diagrams 30 3 1 Circuit Boards Location 30 3 1 1 KDL 32EX700 30 3 1 2 KDL 40EX700 40EX703 31 3 1 3 KDL 46EX700 46EX701 46EX703 32 3 1 4 KDL 52EX700 52EX701 52EX703 33 3 1 5 KDL 60EX700 60EX701 60EX703 34 3 2 Block Diagram 35 ...

Page 7: ...Living Network Alliance Your BRAVIA TV is ENERGYSTAR qualified in the Home mode It meets strict energy efficiency guidelines set by the U S Environmental Protection Agency and Department of Energy ENERGY STAR is a joint program of these government agencies designed topromoteenergy efficient products and practices Changes to certain features settings and functionalities of this TV i e TV Guide Pict...

Page 8: ...3 4 13 7 8 1 118 730 280 44 1 8 28 3 4 11 1 8 985 655 280 38 7 8 25 7 8 11 1 8 811 539 250 32 21 1 4 9 7 8 withoutstand mm inches 1 431 877 66 563 8 34 5 8 25 8 1 252 775 65 493 8 305 8 2 5 8 1 118 698 65 44 1 8 27 1 2 2 5 8 985 623 64 38 7 8 245 8 2 5 8 811 507 65 32 20 2 5 8 wall mount hole pattern mm 0 0 2 0 0 2 0 0 3 0 0 3 0 0 3 0 0 4 wall mount screw size mm M6 length refer to diagram on page...

Page 9: ... live chassis The chassis of this receiver is directly connected to the AC power line SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the exploded views are critical for safe operation Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony It is essential that all critical parts be replaced only wit...

Page 10: ...n d eviter tout risque d electrocution provenant d un chássis sous tension un transformateur d isolement doit etre utilisé lors de tout dépannage Le chássis de ce récepteur est directement raccordé à l alimentation du secteur ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE Les composants identifies par une trame et par une marque sur les schemas de principe les vues explosees et les listes de piec...

Page 11: ...dule in high temperatures or in areas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the inverter circuit SAFETY RELATED WARNING High voltage occurs at the inverter circuit at 650Vrms 7 Always clean the LCD panel with a soft cloth mate...

Page 12: ...been replaced Be absolutely certain that you have replaced all the insulators 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement 6 Chec...

Page 13: ...ve an accurate low voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A HOW TO FIND A GOOD EARTH GROUND A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the retaining screw is ...

Page 14: ...the first of the problem areas Result for all of the following diagnostic items are displayed on screen If the screen displays a 0 no error has occurred Diagnostic Item Diagnostic Item Description Number of times Standby LED blinks Possible Location RGB_SEN RGB Sensor ACK Error NA NA MAIN_POWER Main Power Over Voltage Protection 2 GE3A Power BOARD KDL 32EX700 40EX700 40EX703 Only GE2B Power BOARD ...

Page 15: ...6EX703 9 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 SELF DIAGNOSIS FUNCTIONS STANDBY LED FLASH COUNT Ambient Sensor IR Infrared Receiver Picture Off Timer LED Standby LED Power LED 2 times 5 times LED ON 0 3 sec LED OFF 0 3 sec LED OFF 3 sec ...

Page 16: ... accessing Service Adjustments Mode Volume Total operation time by hour MAX 65535 Boot count MAX 65535 Panel operation time by hour MAX 65535 Total operation time by hour MAX 65535 Boot count MAX 65535 Panel operation time by hour MAX 65535 0501210811 0412311234 0311111825 00 00 00 00 00 002 MAIN_POWE 003 DC_ALERT1 003 AUD_PROT 004 BALANCER 005 HFR_ERR 005 P_ID_ERR 12345 00333 06789 12345 00333 06...

Page 17: ...iagnostic screen after you have completed the repairs to be sure you have cleared the result display to 0 1 To clear the Error history and Error count Press the Channel 8 Channel 0 2 To clear the Panel operation time Press the Channel 7 Channel 0 EXITING THE SELF CHECK DIAGNOSTIC SCREEN 1 To exit the Self Diagnostic screen turn off the power to the TV by pressing the POWER button on the remote or ...

Page 18: ... REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES Check the Sony Electronics Service Information website for any additional service related issues for this model 1 X 2547 875 1 BASE M3A ASSY KDL 32EX700 ONLY 1 X 2547 876 1 BASE ML3A ASSY KDL 40EX700 40EX703 46EX700 46EX701 46EX703 ONLY 1 X 2547 877 1 BASE LL3A ASSY KDL 52EX700 52EX701 52EX703 ONLY 1 X 2546 099 1 BASE LLL3A ASSY KDL 60EX700 60EX701 60E...

Page 19: ...1 52 53 54 55 56 57 58 CAUTION The Rear Covers on the models listed have sharp edges Use caution when handling the Rear Cover to avoid injury Areas marked with Yellow in Figure 1 have sharp edges The self tapping screws used to secure the Rear Cover to the unit are shorter than those normally used on Sony televisions Using a longer screw will cause a penetration of the front bezel assembly B Remov...

Page 20: ...73 74 75 76 77 78 REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 61 62 63 64 65 66 67 68 61 X 2541 873 1 REAR COVER 46 ASSY KDL 46EX700 46EX701 46EX703 ONLY 61 X 2541 874 1 REAR COVER 52 ASSY KDL 52EX700 52EX701 52EX703 ONLY 62 4 164 917 01 LABEL REAR TERMINAL US CND MODELS ONLY 62 4 164 917 11 LABEL REAR TERMINAL MX MODELS ONLY 63 3 297 324 02 COVER ECS ...

Page 21: ...m Bezel F Remove screws from Bottom Frame to detach from Panel 1 from all except KDL 60EX700 60EX701 60EX703 2 from KDL 60EX700 60EX701 60EX703 Only G Remove 2 screws from Speaker Bracket Left KDL 60EX700 60EX701 60EX703 Only H Lift up Speaker Bracket Left to detach from Bezel I Remove screws from Speaker to detach from Speaker Bracket Left 4 from KDL 32EX700 Only 2 from all except KDL 32EX700 J D...

Page 22: ...E2 A Board KDL 60EX700 60EX701 60EX703 Only B Disconnect 5 connectors from Power Boards C Remove 4 screws from BAL Board D Disconnect 5 connectors from BAL Board E Slide Side Jack Bracket to right side to remove from BAL Board F Lift HMS2 Board to detach from Bezel G Slide out Lens to detach from Bezel H Carefully Lift up Panel to remove from Bezel 1 4 GE3 A GE2 A GE2 B POWER BOARDS BAL BOARD HMS2...

Page 23: ...INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES 171 X 2541 869 1 BEZEL 52 ASSY KDL 52EX700 ONLY 171 X 2547 166 1 BEZEL 52 ASSY KDL 52EX701 ONLY 171 X 2547 171 1 BEZEL 52 ASSY KDL 52EX703 ONLY 172 A 1736 860 A HMS2 BOARD MOUNTED 173 1 856 068 11 LENS 174 N A LCD PANEL FOR ALL LCD PANEL PART NUMBER INFORM...

Page 24: ...TOTAL Š 2 580 639 01 SCREW BVTP 4X12 TYPE2 IT 3 RC 10 BTM FRM to BEZ 2 SPKR to SPKR BRKT L 2 SPKR to SPKR BRKT R 2 16 š 2 580 611 01 SCREW PSW M6X16 RC to VESA BRKT 4 4 Ť 2 580 600 01 SCREW PSW M4X8 NOT IN THIS MODEL 0 ť 2 580 608 01 SCREW PSW M5X16 TABLE TOP STAND 4 4 Ū 2 580 592 01 SCREW PSW M3X8 BAL 4 GE2 B 4 8 Ũ 4 159 298 01 SCREW PSW M4X10 BTM FRM to PNL 1 UC to BTM FRM 5 VESA BRKT to PNL 2 8...

Page 25: ...replaced See Appendix A Encryption Key Components in the back of this manual REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES BAL HMS2 GE3A HLR 202 203 204 201 REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES Check the Sony Electronics Service Information website for any additional service related issues for this mod...

Page 26: ...RT NO DESCRIPTION ASSEMBLY INCLUDES 1 7 4 KDL 52EX700 52EX701 52EX703 REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES REF NO PART NO DESCRIPTION ASSEMBLY INCLUDES Check the Sony Electronics Service Information website for any additional service related issues for this model 1 7 3 KDL 46EX700 46EX701 46EX703 301 1 837 705 11 LVDS FLEXIBLE FLAT CABLE 51P 302 1 910 100 20 HARNESS ASSY 1 303 1 837 666 12...

Page 27: ...60EX700 60EX701 60EX703 ONLY 1 837 644 11 POWER SUPPLY CORD SET KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 52EX700 52EX701 52EX703 ONLY 4 180 033 11 SUPPLEMENT STAND INSTALLATION 1 837 549 12 UWA BR100 EXTENTION CABLE KDL 46EX701 52EX701 60EX701 ONLY 1 487 779 11 UWA BR100U UNIT KDL 46EX701 52EX701 60EX701 ONLY 1 9 MISCELLANEOUS 4 182 211 01 GASKET X 2348 140 3 SUPPORT BELT KIT 4 182 212 ...

Page 28: ...e Remote Commander within a second of each other DISPLAY Channel 5 Volume POWER POWER Onscreen cursor and select button DISPLAY RM YD033 5 VOLUME DIGITAL S ERVICE 001 OP 000 VERS MAIN SUB DM1 301J00AA SM1 010W00AA M2 105C SB1 000W00AA DD1 016J00AA SD1 010W00AA DM1 301J00AA RF01 05 WP00 521J00AA ID1C117081 ID1C117081 LTY320AB01 PID04020000 WF 2 0 0 99 BEM WF 0B BM1 012W00LU Camera FW BB1 000W00LU C...

Page 29: ...813R 000 H_DET_NOSIG_CNT 1 Within each Service Menu are Categories and data information CHASSIS SERVICE 000 CXD2813R 000 H_DET_NOSIG_CNT 1 Item number Category number Item name Category name Data Sample Chassis Service Menu 2 1 2 USING THE REMOTE COMMANDER TO VIEW OR CHANGE SERVICE DATA Use the buttons on the Remote Commander to access the Service Menu items and adjust the Data Values DISPLAY Chan...

Page 30: ...oftware package After completing the software update proceed to Selecting the Model 2 2 2 SELECTING THE MODEL After replacing the BAL Board or LCD Panel go into Service Mode to set the Model data value 1 TV must be in standby mode Power off 2 Access Service Mode Press the following buttons on the Remote Commander within a second of each other DISPLAY Channel 5 Volume POWER 3 Display the DIGITAL Se...

Page 31: ...3a 0 AZ1 L KDL 46EX701 10 3a 0 AZ1 L KDL 46EX703 10 3a 0 AZ1 L KDL 46EX707 10 3a 0 AZ1 L KDL 52EX700 10 3a 0 AZ1 L KDL 52EX701 10 3a 0 AZ1 L KDL 52EX703 10 3a 0 AZ1 L KDL 52EX707 10 3a 0 AZ1 L KDL 60EX700 10 3a 0 AZ1 L KDL 60EX701 10 3a 0 AZ1 L KDL 60EX703 10 3a 0 DIGITAL SERVICE 002 MODEL 000 SEG 10 3a 0 Data Value Code Name 6 Proceed to Selecting the Destination 2 2 3 SETTING THE DESTINATION Aft...

Page 32: ...ng HOME or turn the TV power off 11 Proceed to Verifying the Model and Panel Information 2 2 4 VERIFYING THE MODEL AND PANEL INFORMATION After saving the changes to the service data verify the information 1 TV must be in standby mode Power off 2 Access Service Mode Press the following buttons on the Remote Commander within a second of each other DISPLAY Channel 5 Volume POWER 3 Display the DIGITAL...

Page 33: ... KDL 46EX700 2577319C 0C520000 LK460D3LEDE120 KDL 46EX700 257731A6 0C520000 LTY Z 460HJ02 KDL 46EX701 2577319C 0C520000 LK460D3LA8S KDL 46EX701 2577319C 0C520000 LK460D3LA8T KDL 46EX701 2577319C 0C520000 LK460D3LEDE120 KDL 46EX701 257731A6 0C520000 LTY Z 460HJ02 Model Name Model ID Product ID Panel ID KDL 46EX703 2577319C 0C520000 LK460D3LA8S KDL 46EX703 2577319C 0C520000 LK460D3LA8T KDL 46EX703 2...

Page 34: ... mode 5 To select the White Balance Adjustment setting that needs to be changed do the following a To select R_DRV press 1 b To select G_DRV press 2 c To select B_DRV press 3 d To select R_BKG press 4 e To select G_BKG press 5 f To select B_BKG press 6 6 After selecting the White Balance setting press ENT to display the edit screen The screen displays a Please input WB items message DIGITAL SERVIC...

Page 35: ...CTORY CONDITION USING SERVICE MODE 1 TV must be in Standby Mode POWER off 2 Press the following buttons on the Remote Commander within a second of each other DISPLAY Channel 5 Volume POWER 3 If necessary press JUMP or OPTIONS to go to DIGITAL mode 4 Press 8 SERVICE changes to green RST 5 Press MUTING RST executes the command and displays EXE 6 Press 0 EXE RST displays green then red indicating the...

Page 36: ...KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 30 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 SEC 3 DIAGRAMS 3 1 CIRCUIT BOARDS LOCATION 3 1 1 KDL 32EX700 BAL GE3 A SWITCH UNIT HMS2 HLR ...

Page 37: ...KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 31 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 DIAGRAMS BAL GE3 A SWITCH UNIT HMS2 HLR 3 1 2 KDL 40EX700 40EX703 ...

Page 38: ...KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 32 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 DIAGRAMS BAL GE2 B SWITCH UNIT HMS2 HLR 3 1 3 KDL 46EX700 46EX701 46EX703 ...

Page 39: ...KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 33 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 DIAGRAMS BAL GE2 B SWITCH UNIT HMS2 HLR 3 1 4 KDL 52EX700 52EX701 52EX703 ...

Page 40: ...KDL 32EX700 40EX700 40EX703 46EX700 46EX701 46EX703 34 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 DIAGRAMS BAL GE2 A SWITCH UNIT HMS2 HLR 3 1 5 KDL 60EX700 60EX701 60EX703 ...

Page 41: ... Video SW CXA 2241 Side _L R COMP _L R PC_L R HDMI 1_I2C HDMI 2_I2C HDMI 3_I2C HDMI 4_I2C HDMI 5_I2C Audio SW DAC AMP Inlay D Amp TAS 5707 LVDS VIDEO Mimas MB 91F313 SPI H Board LVDS EEP Temp Sensor BAL Board OneNAND 1Gb PANEL _SCL SDA QDL TCON PEL2 3a 0 3a 1 PEH QDL PEM 2b 1 NLD SONY Logo Camera BD WiFi USB HUB NEC Eco Switch TITAN TS Presence Sensor TU _CVBS TU _L R CEC MIMAS RGB Sensor SCL2 SDA...

Page 42: ...X703 46EX700 46EX701 46EX703 36 52EX700 52EX701 52EX703 60EX700 60EX701 60EX703 Sony Corporation Sony Technology Center Technical Services Service Promotion Department 9 888 268 03 English 2010AJ74WEB 1 Printed in USA 2010 1 ...

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