Sony AZ3FK Service Manual Download

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SERVICE MANUAL

Version

Date

Subject

1.0

8/2012

Original manual issue.

2.0

10/2012

Addition model of KDL-60EX640(AUS).

LCD Digital Color TV

9-888-516-02

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

ORIGINAL MANUAL ISSUE DATE: 8/2012

AZ3FK

CHASSIS

Segment: P-2

Summary of Contents for AZ3FK

Page 1: ...e Subject 1 0 8 2012 Original manual issue 2 0 10 2012 Addition model of KDL 60EX640 AUS LCD Digital Color TV 9 888 516 02 HISTORY INFORMATION FOR THE FOLLOWING MANUAL ORIGINAL MANUAL ISSUE DATE 8 2012 AZ3FK CHASSIS Segment P 2 ...

Page 2: ...SERVICE MANUAL LCD Digital Color TV AZ3FK CHASSIS Segment P 2 9 888 516 02 ...

Page 3: ... 60EX640 PA KDL 60EX640 AUS 3 MODEL LIST MODEL COLOR COMMANDER DEST MODEL COLOR COMMANDER DEST KLV 60EX640 Black RM GA023 AFRICA MIDDLE EAST PACIFIC ISLAND SAUDI ARABIA KDL 60EX640 Black RM GD024 AUSTRALIA ...

Page 4: ... guidelines to protect your property and avoid causing serious injury Carry the TV with an adequate number of people larger size TVs require two or more people Correct hand placement while carrying the TV is very important for safety and to avoid damages SAFETY RELATED COMPONENT WARNING Components identified by shading and mark on the schematic diagrams exploded views and in the parts list are cri...

Page 5: ...u moins deux personnes Lors du transport du téléviseur l emplacement des mains est très important pour votre sécurité ainsi que pour éviter de causer des dommages ALERTE Afi n d eviter tout risque d electrocution provenant d un chassis sous tension un transformateur d isolement doit etre utilise lors de tout depannage Le chassis de ce recepteur est directement raccorde a l alimentation du secteur ...

Page 6: ... areas of high humidity for an extended period of time 4 Do not expose the LCD panel to direct sunlight 5 Avoid contact with water It may cause a short circuit within the module 6 Disconnect the AC power when replacing the backlight CCFL or inverter circuit High voltage occurs at the inverter circuit at 650Vrms 7 Always clean the LCD panel with a soft cloth material 8 Use care when handling the wi...

Page 7: ...e absolutely certain that you have replaced all the insulators 4 Look for unauthorized replacement parts particularly transistors that were installed during a previous repair Point them out to the customer and recommend their replacement 5 Look for parts which though functioning show obvious signs of deterioration Point them out to the customer and recommend their replacement 6 Check the line cord...

Page 8: ...rs must have an accurate low voltage scale The Simpson s 250 and Sanwa SH 63TRD are examples of passive VOMs that are suitable Nearly all battery operated digital multimeters that have a 2 VAC range are suitable see Figure A How to Find a Good Earth Ground A cold water pipe is a guaranteed earth ground the cover plate retaining screw on most AC outlet boxes is also at earth ground If the retaining...

Page 9: ...mander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur STBY LED Flash time Service menu Item name Screen Display Diagnostic Item Description 12V_AMP Error 12V_SW Error 24V_Error DC_ALERT1 3V3 5V Error AUDIO_PROT Audio Error 4 BALANCER_ERR Not used TCON_ERR T con Error PANEL_ID_NVM_ERR Panel ID Error 6 BACKLIGHT_ERR Back ...

Page 10: ...our Boot count Panel operation time by hour Since the diagnostic results displayed on the screen are not automatically cleared always check the self diagnostic screen After you have completed the repairs clear the result display to 0 Clearing the Self Check Diagnostic List 1 Error history and Error count Press the Channel 8 Channel 0 2 Panel operation time Press the Channel 7 Channel 0 Exiting the...

Page 11: ...r in the remark colum Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items SEC 1 DISASSEMBLY AND PARTS LIST Note LCD panel have points installing with some tapes About the procedure of those disassembly and assembly methods please refer to APPENDIX 2 Note When removing the rear cover to prevent damaging the rear ...

Page 12: ...X640 KDL 60EX640 1 1 1 HEAD STAND NECK AND BASE STAND REF No PART No DESCRIPTION MARK 1 4 298 239 02 STAND HEAD ML9 2 4 444 067 01 NECK TP 60NK2 3 4 444 068 01 STAND BASE TP 60NK2 4 421 427 01 SCREW PSW M5X16 LOCK DISASSEMBLY AND PARTS LIST 1 2 3 ...

Page 13: ...60EX640 1 1 2 REAR COVER AND AC COVER REF No PART No DESCRIPTION MARK 4 4 436 774 01 REAR COVER 60NK2 5 4 299 530 01 AC COVER 2 580 639 01 SCREW BVTP 4x12 4 445 507 01 SCREW PWH M3x8 W12 4 167 019 12 SCREW PSW M3x8 7 685 646 79 SCREW BVTP 3x8 TYPE2 IT 3 4 400 043 01 JOINT SCREW 4 5 ...

Page 14: ...05 CONNECTOR ASSY 60 LVDS 41P 12 1 910 107 04 CONNECTOR ASSY 60 MB PSU 15P 13 1 895 307 41 MOUNTED PWB A PA 1 895 307 51 MOUNTED PWB A AUS 14 1 910 107 03 CONNECTOR ASSY 60 MB SP IR KEY 15 4 428 235 01 BRACKET SIDE JACK 16 4 436 780 01 BRACKET KEY 60NK2 17 4 436 785 01 BRACKET MB RT 60NK2 18 4 436 782 01 BRACKET MB LT 60NK2 19 4 436 784 01 BRACKET MB M 60NK2 20 4 436 786 01 BRACKET MB RB 60NK2 21 ...

Page 15: ...15 DISASSEMBLY AND PARTS LIST 1 1 KLV 60EX640 KDL 60EX640 1 1 4 BOTTOM FRAME AND VESA BRACKET REF No PART No DESCRIPTION MARK 22 4 436 779 01 FRAME BOTTOM 60NK2 23 4 436 778 01 BRACKET VESA 60NK2 2 580 593 01 SCREW PSW M3x8 22 23 23 ...

Page 16: ...KET BEZEL H BOARD AND LCD PANEL REF No PART No DESCRIPTION MARK 24 4 436 776 01 BRACKET PANEL H 60NK2 25 4 436 777 01 BRACKET PANEL V 60NK2 26 4 436 773 01 BEZEL 60NK2 27 1 895 176 11 MOUNTED PWB H PA 1 895 176 21 MOUNTED PWB H AUS 28 1 811 710 11 LCD PANEL 4 256 393 01 SCREW PSW M3x6 W12 24 25 25 26 27 28 ...

Page 17: ... LOWER 60NK2 S 4 262 708 04 CLAMPER CABLE 4 440 423 01 CUSHION SIDE CENTER L 60NK2 S 4 436 791 11 MANUAL INSTRUCTION GB PA 4 440 424 01 CUSHION SIDE CENTER R 60NK2 S 4 436 791 31 MANUAL INSTRUCTION AR PA 4 440 426 01 TRAY 60NK2 S 4 436 791 41 MANUAL INSTRUCTION PR PA 4 436 791 51 MANUAL INSTRUCTION RU PA 4 436 791 61 MANUAL INSTRUCTION FR PA 4 436 792 11 MANUAL INSTRUCTION GB AUS 4 440 925 01 LABE...

Page 18: ...diagnosis history Panel Selection 94_55OHJO4 NO_SIGNAL_MUTE Off TUNING SYSTEM AUTO LVDS Spectrum o 25 Low of HPD 5 UART Selection Factory SERIAL NUMBER EDID 00180LG MODEL NAME EDID KLV 60EX640 KDL 60EX640 Set Home Exit 5 Info TV POWER Channel Volume 4 How to use the remote commander 5 After entering service mode then turn off the power switch Info 5 Vol Up Power Service mode on Other Power off on ...

Page 19: ...KLV 60EX640 PA KDL 60EX640 AUS 19 SEC 3 DIAGRAMS 3 1 BLOCK DIAGRAM ...

Page 20: ... 2 CONNECTOR DIAGRAM MB 51Pin LVDS CN4004 41Pin LVDS CN4005 PSU 15 Pin CN201 4 Pin CN3 5 Pin CN4 15 Pin CN2 14 Pin CN4003 Speaker 2 Pin Panel Connector Key Pad 3 Pin 4 Pin CN8001 IR 10 Pin CN951 T con 51Pin LVDS 41Pin LVDS Speaker 2 Pin 2 Pin CN1 ...

Page 21: ...KLV 60EX640 PA KDL 60EX640 AUS 21 DIAGRAMS 3 3 CIRCUIT BOARDS LOCATION A Board Switch Unit GE60 Board H Board ...

Page 22: ...KLV 60EX640 PA KDL 60EX640 AUS 22 END 9 888 516 02 English 2012HL08 Data Made in Japan 2012 08 Sony Corporation Home Entertainment Sound Business Group ...

Page 23: ... using screw driver or other thin tool Be careful not to give damage to AC code 3 Remove the AC code from TV set 4 Create clearance between Bezel and Rear Cover with holding Rear Cover 5 Insert finger between Bezel and Rear Cover at bottom corner 6 Disassemble side hook with holding Rear Cover to avoid to move Rear Cover APPENDIX 1 2 3 4 5 6 ...

Page 24: ...X640 AUS 24 PROCEDURE TO DISASSEMBLY REAR COVER 7 Open Rear Cover to disassemble top and corner hook APPENDIX 1 7 Note Should disassemble Rear Cover with pushing as pic1 Should not disassemble Rear Cover with pulling as pic2 ...

Page 25: ...e wires below the screw terminal With the edge of the wire tie as reference adhere perpendicularly to the wire The wire is laid below the screw terminal Use the upper edge screw and boss as reference The wire is between the T shaped hole and the screw APPENDIX 2 ...

Page 26: ...E DRESSING 2 APPENDIX 2 1 2 3 4 5 6 1 2 3 4 5 6 Organize the wires above the screw terminal Use the screw hole and support edge as reference Use the screw hole and support edge as reference Use the screw hole and support edge as reference ...

Page 27: ...lease use the latest software HOME Settings Set up Product Information P 2 PA KLV 60EX640 sony_fw_2012_xxxx_chpaipf_2h pkg P 2 AUS KDL 60EX640 sony_fw_2012_xxxx_chpaipf_2h pkg APPENDIX 3 SOFTWARE DATA UPDATE Note When changing Main board Model Name and Serial Number will not be displayed SOFTWARE DOWNLOAD Store the software package to USB memory Applicable USB memory Format by FAT32 USB2 0 type Fo...

Page 28: ...LED no picture Please confirm whether it is the latest software Product information of setting menu HOME Settings Set up Product Information APPENDIX 3 SOFTWARE UPDATE BY USB MEMORY 1 Turn on the TV 2 Unplug the AC power code 3 Connect the USB memory 4 Plug the AC power cord then update starts automatically 5 Unplug AC power cord and disconnect USB memory 6 Plug the AC power cord then turn on the ...

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