Sonny's WRAP AROUND Owner'S Manual Download Page 1 | Manualshive

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WRAP AROUND

OWNER’S MANUAL

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. Equipment Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4. Equipment Installation (Single Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5. Equipment Installation (Spyder Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6. Adjustments and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7. General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8. Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9. Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Sonny’s Enterprises, Inc.

5605 Hiatus Road

Tamarac, FL 33321

18v1

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2
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Summary of Contents for WRAP AROUND

Page 1: ...on 1 3 Equipment Measurements 3 4 Equipment Installation Single Frame 20 5 Equipment Installation Spyder Frame 22 6 Adjustments and Testing 24 7 General Operation 25 8 Preventive Maintenance 26 9 Parts 27 Sonny s Enterprises Inc 5605 Hiatus Road Tamarac FL 33321 18v1 ...

Page 2: ...ded in this warranty Transportation damage claims are to be submitted to the carrier of the damaged materials This warranty is based upon the Purchaser s reasonable care and maintenance of the warranted equipment It does not apply to any equipment which has been subject to misuse including neglect accident or exposure to harsh chemicals or chemicals that react violently with water organic acids e ...

Page 3: ...es must review this entire manual monthly L L Do not enter the wash tunnel when the equipment is operating Death or dismemberment may occur L L Do not wear loose fitting clothing or jewelry around moving equipment Do not allow any part of your body or other objects including ladders hoses or tools to come in contact with moving equipment Entangle ment may result causing death or dismemberment L L ...

Page 4: ...uipment An audible device must sound to warn people that the equipment is starting L L Do not operate any piece of equipment that requires safety covers with those covers removed or improperly installed Do not operate any piece of equipment if any component of that piece is suspected to be defective or malfunctioning L L Store all cleaning and washing solutions and oils in a well ventilated area C...

Page 5: ...THANK YOU FOR YOUR CONFIDENCE IN SONNY S 1 2 Product Specifications Aluminum or stainless steel frame and legs Double roller bearings New 6 Uni Hubs and spindle 45 degree flex coupling standard Stainless steel brush hangers Hydraulic brush drive motors use 4GPM 800PSI Electric drive available Shock absorber control Pneumatic retract controls standard Vehicle contour brush tracking 134 inches of tu...

Page 6: ...ntroller to the supplied air solenoid valve for retract of both wraparound brushes upon selective signal see Figure 5 in Dimensions Section The Customer s Electrician is to provide materials and install single phase power from the Customer s equipment program mer equipment start stop system to the actuation controls for each electric motor on the air dryer The Customer s Electrician is to provide ...

Page 7: ...r duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 3 Wrap Around RevB 3 Equipment Measurements Figure 1 Free Standing Wraps Sheet 1 Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall There should be a five inch gap from the pit wall to the centerline ...

Page 8: ...prietary to SONNY S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 4 Rev 1 0 Figure 1 Free Standing Wraps Sheet 2 ...

Page 9: ...sed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 5 Wrap Around RevB Figure 2 Wrap Spyder with 901 Front to Back Mitter Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall There should be a five inch gap from the pit wall to the centerline ...

Page 10: ...Y S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 6 Rev 1 0 Figure 3 110 139 Straight Wraps Spyder with 901 Front to Back Mitter ...

Page 11: ...ument is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 7 Wrap Around RevB Figure 4 Double Jog Exit Spyder with 901 Front to Back Mitter ...

Page 12: ... to SONNY S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 8 Rev 1 0 Figure 5 Double Jog Wrap Spyder Frame with 901 Mitter ...

Page 13: ...cument is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 9 Wrap Around RevB Figure 6 Entrance Wrap With Front to Back Mitter Dimensions ...

Page 14: ...ary to SONNY S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 10 Rev 1 0 Figure 7 Exit Wraps with Front to Back Mitter ...

Page 15: ...osed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 11 Wrap Around RevB Figure 8 Spyder Wrap with DCW Top Brush Sheet 1 Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall There should be a five inch gap from the pit wall to the centerline ...

Page 16: ...ry to SONNY S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 12 Rev 1 0 Figure 8 Spyder Wrap with DCW Top Brush Sheet 2 ...

Page 17: ...his document is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 13 Wrap Around RevB Figure 8 Spyder Wrap with DCW Top Brush Sheet 3 ...

Page 18: ...ior written consent Content prices and availability subject to change without notice Wrap Around RevB 14 Rev 1 0 Figure 9 Low Headroom Spyder Wraps 901 FxB Mitter Sheet 1 Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall There should be a five inch gap from the pit wall to the centerline ...

Page 19: ...ocument is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 15 Wrap Around RevB Figure 9 Low Headroom Spyder Wraps 901 FxB Mitter Sheet 2 ...

Page 20: ... SONNY S and cannot be used SonnysDirect com disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Wrap Around RevB 16 Rev 1 0 Figure 9 Low Headroom Spyder Wraps 901 FxB Mitter Sheet 3 ...

Page 21: ...ocument is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 17 Wrap Around RevB Figure 9 Low Headroom Spyder Wraps 901 FxB Mitter Sheet 4 ...

Page 22: ...consent Content prices and availability subject to change without notice Wrap Around RevB 18 Rev 1 0 Figure 10 8 Position Material 12 Position Material 16 Position Material 28 Position Material Standard Insert Patterns For A 28 Slot Hub Note New unihub has no spiders which will add an additional four slots to the hub 32 slots instead of 28 ...

Page 23: ...ut notice Rev 1 0 19 Wrap Around RevB Figure 11 COMPRESSED AIR SUPPLY AIR CYLINDER PROGRAMMABLE EXTEND INTERCONNECTION DIAGRAM TYPICAL FOR EACH CYLINDER AIR REGULATOR AIR REGULATOR 3 N O 2 N C 1 5 4 EXH EXH IN Cylinder Air Connection NOTE Ports 5 and 4 should be plugged with a plastic nozzle or a metering valve to restrict the exhaust flow from the mac valve Controlling the air flow from the exhau...

Page 24: ...ACT ON CONVEYOR MAG STARTER TERM AUTO IN MCC TERM IN IN MCC TERM IN IN MCC WRAP EXTEND SOLENOIDS WRAP MAG STARTER COILS W N H SOL 1 SOL 2 Controller Connection Guide 4 Equipment Installation Single Frame 4 1 Requirements Time requirement listed assumes no problems are encountered Tools Consumables Safety Glasses Anti seize compound 1 2 Drive Ratchet Set Marine grease Standard Combo Wrenches Electr...

Page 25: ... a fully extended condition 10 Move each brush hanger from the center of the wash tunnel so that it is parallel to vehicle travel With each brush hanger in this position check that the hanger is level Up or down adjustment of the brush hanger can be achieved by placing shim material under the brush hanger pillow block bearings 11 Double check that the bottom pillow block bearing for each brush han...

Page 26: ...actical Lift the Mitter into place 6 Place the Driver s and Passenger s side sections into position and bolt to the top Do not over tighten snug only Note the Driver s Side Section has a bolt for a stop on the tire brush frame 7 Back the Mitter out and unclamp the Lift a ma jig 8 Clamp the Exit End Wrap to the forklift using the Lift a ma jig Bring the Exit End Wrap into the exit end of the buildi...

Page 27: ...ended condition 17 Mount the Brush Head Shaft and Core assembly to each Hanger Arm Connect the pre plumbed hydrau lic lines 18 For the Entrance Exit End Wraps run and connect a 1 2 inch PRESSURE line from the Hydraulic Power Pack to the 1 2 inch male pipe thread fitting on the BLACK high pressure hose on the leg of the Wrap around Brush 19 For the Entrance Exit End Wraps run and connect the 1 2 in...

Page 28: ...n and should be set between 600 and 900 PSI For information on how to set the torque please refer to the Hydraulic Power Pack Manual Electric 1 The speed of the brush can be adjusted on the Variable Frequency Drive VFD 2 To increase the speed adjust the Hertz on the VFD to a higher number 3 To decrease the speed adjust the Hertz on the VFD to a lower number 4 The Overload on the Motor Starter prot...

Page 29: ...icle rear vertical surfaces As the vehicle departs the wraparound brush area the brushes are fully extended toward the center of the wash tunnel ready to accept another vehicle for washing NOTE Proper cloth penetration on flat vehicle surfaces should be 3 to 4 inches As the wraparounds gear around corners such as fenders cloth penetration may be greater but not deeper than half the distance to the...

Page 30: ... for any unusual noises from the equipment Inspect brush cloth for cuts grease or oil Clean or replace any cloth panels if any of these con ditions are found Check for proper chemical solution delivery Weekly Grease the brush shaft four bolt flange bearings Do not allow grease to come in contact with brush cloth Apply lithium grease to the cylinder rod Work the rod in and out of the cylinder and w...

Page 31: ...Washer Flat USS 1 2in 50NWUSS 2 1 10003530 Collar 2pc Clamp 1 3 8 I D w Set Screw 3 4 10004512 Nut Hex Nylon Lock 3 8 16 SS 37CNNES 4 4 10004704 Nut Hex Nylon Lock 1 2 13 SS 50CNNES 5 4 10005648 Bolt Hex 3 8 16 x 1 1 4 SS 37C125HCSS 6 1 10007792 Coupler Wrap 45 Restric O Flex DS 6 1 10007791 Coupler Wrap 45 Restric O Flex PS 7 4 10011099 Bolt Hex 1 2 13 x 6 SS 50C600HCSS 8 1 20000327 Box Wrap SS 1...

Page 32: ... Collar 2pc Clamp 1in ID SS 4 1 10007791 Coupler Wrap 45 Restric O Flex PS 5 1 10007792 Coupler Wrap 45 Restric O Flex DS 6 2 10011743 Flender Style TT Gearbox 16 1 Ratio 1HP 7 2 20004506 Housing for Flender Gearbox Motor 8 2 20004529 Coupler Bracket for Restric O Flex 9 2 20010826 Spindle Wrap Electric Flender BBN 10 8 10002789 Washer Split Lock 5 16in 31NLOCS SS 11 2 10001444 Key Stock 5 16 x 2 ...

Page 33: ...m This document is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 29 Wrap Around RevB Figure 16 Jog Wrap Header Parts Breakdown ...

Page 34: ...ouch Wrap PS White 16 1 10005290 Shock Lite Touch Wrap DS Red 17 4 10005504 Bridge Pin 092 Stainless 22 05 18 4 10006423 Bridge Pin 120 Stainless 22 071 19 2 10006650 Threaded Rod 1 2 13 x 6in Stl Zn 20 4 10007439 Bearing 2 Bolt Pillow Block 2in Timken 21 4 10007440 Clevis Pin 1 2in x 3 1 4in Stainless Stl 22 2 10011238 Bolt Hex 7 16 14 x 2 50 Zc 43C250HCS8Y 23 2 10011239 Bolt Hex 7 16 14 x 1 75 Z...

Page 35: ...his document is confidential and proprietary to SONNY S and cannot be used disclosed or duplicated without prior written consent Content prices and availability subject to change without notice Rev 1 0 31 Wrap Around RevB Figure 17 Entrance Wrap Header Parts Breakdown ...

Page 36: ...CS5Z 14 1 10005285 Shock Lite Touch Wrap PS White 15 1 10005290 Shock Lite Touch Wrap DS Red 16 2 10005503 Tubing 1 2in SS Hyd x 42in Length 17 8 10005504 Bridge Pin 092 Stainless 22 05 18 2 10005691 Tubing 1 2in SS Hyd x 64in Length 19 2 10006650 Threaded Rod 1 2 13 x 6in Stl Zn 20 4 10007439 Bearing 2 Bolt Pillow Block 2in Timken 21 4 10007440 Clevis Pin 1 2in x 3 1 4in Stainless Stl 22 2 100112...

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