Sonics GXC1200-20 Instruction Manual Download Page 1

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I N S T R U C T I O N

M A N U A L

Sonics & Materials, Inc.

Model GXC / GC

Power Supply

Summary of Contents for GXC1200-20

Page 1: ...I N S T R U C T I O N M A N U A L Sonics Materials Inc Model GXC GC Power Supply...

Page 2: ...or servicing Make sure equipment is properly grounded with a 3 prong plug Before plugging in equipment test outlet for proper earth grounding Ultrasonic welders operate above normal audibility for mos...

Page 3: ...ION 9 Electrical Power Requirements 9 Setting Up 9 Electrical Connections 10 Cable Connections For Models with 400 to 2200 Watts Power 11 Cable Connections For Models with 3500 or 4500 Watts Power 13...

Page 4: ...I N S T R U C T I O N M A N U A L M O D E L G X C G C P O W E R S U P P LY 3 APPENDIX 24 Drawings 24 G Series Switches 26...

Page 5: ...ment as soon as they are developed and tested Sometimes due to printing and shipping requirements we cannot incorporate these changes immediately into printed manuals Hence your manual may contain new...

Page 6: ...n the freight bill or express receipt and signed by the carrier s agent Failure to adequately describe such external evidence of loss or damage may result in the carrier s refusal to honor a damage cl...

Page 7: ...LY The basic principle of ultrasonic assembly involves conversion of high frequency electrical energy to high frequency mechanical energy in the form of reciprocating vertical motion which when applie...

Page 8: ...trasonic Vibrations Provides compressive force and mounting for Converter Booster Horn assembly Aligns and supports part Transforms ultrasonic electrical energy to ultrasonic mechanical vibrations Inc...

Page 9: ...welding often depends on having the right amplitude at the horn face Often it is not possible to design a horn which has both the necessary shape and required gain ratios of input amplitude to output...

Page 10: ...adequate ventilation If the power supply must be housed in a confined space forced air cooling may be necessary to keep surrounding air within acceptable ambient temperature limits Periodically check...

Page 11: ...oing around corners allow as wide a bend as possible Do not run the cables parallel to any power line within a distance of less than 1 foot 305 mm 2 To prevent the possibility of an electrical shock e...

Page 12: ...the power supply is ready for operation If applicable be sure to consult your welding press instruction manual to insure that all connections on the press side are correct and that the press is ready...

Page 13: ...power supply is ready for operation If applicable be sure to consult your welding press instruction manual to insure that all connections on the press side are correct and that the press is ready for...

Page 14: ...ce Refer to wiring diagrams in Appendix The power line cord that plugs into the appropriate electrical outlet Once these connections have been made the power supply is ready for operation If applicabl...

Page 15: ...grams in Appendix The power line cord that plugs into the appropriate electrical outlet Once these connections have been made the power supply is ready for operation If applicable be sure to consult y...

Page 16: ...ctor and fitting for air cooling O ring mount CVR0157 20 kHz with Button connector and fitting for air cooling rigid mount CV00159 20 kHz Hand Gun with handles and cables O ring mount CVR0159 20 kHz H...

Page 17: ...e 3 below 3 LOAD METER SCALE from 0 to 100 which in conjunction with vertical line indicators on LCD display shows the running power bar graph at bottom of display and peak power single vertical line...

Page 18: ...input of numeric data or numeric selection options by pressing the keys KEYING IN PARAMETERS To make numeric entries into a cursor location that is displayed on a screen menu use the numeric keypad Wh...

Page 19: ...display Make sure the bar graph indicator on the LCD display a series of vertical lines that register to the 0 to 100 load meter scale see example below does not exceed 20 During the testing process k...

Page 20: ...The resettable counter can be reset whenever desired by pressing the Clear key when the counter screen is displayed the keypad must be unlocked AMPLITUDE Fine adjustments of the following amplitude a...

Page 21: ...ose or failed horn or booster thereby protecting the power supply and other system components When an overload condition exists a repetitive beep will sound and the O L RESET button will illuminate an...

Page 22: ...t To activate the security feature press and hold the numeral 7 key on power up When the keypad is secured in this manner any attempt to change or enter parameters will result in the following message...

Page 23: ...ir be sent back to the factory with a written description pertaining to the nature of the problem Always contact the factory for return authorization before shipping any instrument Include date of pur...

Page 24: ...steel horn once at a charge of 50 of the original purchase price if failure occurs within the warranty period Ultrasonic metal welding horns constructed of titanium or steel are guaranteed against def...

Page 25: ...with plastics that are molded with fillers such as but not limited to glass or talc This warranty does not apply to ultrasonic plastics welding equipment horns or fixtures where metal to metal tooling...

Page 26: ...I N S T R U C T I O N M A N U A L M O D E L G X C G C P O W E R S U P P LY 24 APPENDIX...

Page 27: ...I N S T R U C T I O N M A N U A L M O D E L G X C G C P O W E R S U P P LY 25 A A A A...

Page 28: ...I N S T R U C T I O N M A N U A L M O D E L G X C G C P O W E R S U P P LY 26 APPENDIX...

Page 29: ...27 I N S T R U C T I O N M A N U A L M O D E L G X C G C P O W E R S U P P LY APPENDIX...

Page 30: ...A N U A L M O D E L G X C G C P O W E R S U P P LY 28 SWITCH POS OFF POS ON DEFAULT SW2 4 Program Flash Production only Enable WD Always on ON SW2 3 Not used SW2 2 Not used SW2 1 Auto Start Wait for E...

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