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INSTALLATION AND OPERATOR’S MANUAL

CSL6230 T

HRU

CSL12590

AST

RON

BOILERS

Keep these instructions with the boiler at all times for

future reference

OYERTOWN

URNACE

PO Box 100

OYERTOWN,

PA 19512

1-610-369-1450

www.boyertownfurnace.com

6-1-08

Summary of Contents for CSL10470

Page 1: ...OR S MANUAL CSL6230 THRU CSL12590 CAST IRON BOILERS Keep these instructions with the boiler at all times for future reference BOYERTOWN FURNACE CO PO Box 100 BOYERTOWN PA 19512 1 610 369 1450 www boye...

Page 2: ...e resulting from changes made in the field to the boiler or its components or from improper installation Failure to comply could result in severe personal injury death or substantial property damage Y...

Page 3: ...presence of CO if the symptoms tend to disappear when you leave your home The following sign may indicate the presence of carbon monoxide Hot gasses from the appliance venting system or chimney escapi...

Page 4: ...tion and Combustion Air 6 Boiler Assembly 6 Boiler Trim Piping 8 System Piping 9 Jacket Installation 9 Venting 15 Burner Installation 17 Fuel Piping 18 Wiring 18 Operation 20 Burner Settings 21 Mainte...

Page 5: ...ity Gals 17 20 23 26 29 32 35 Approx Shipping Weight Lbs 1170 1300 1435 1540 1660 1785 1900 Dimensions Cabinet Height 41 1 8 41 1 8 41 1 8 41 1 8 41 1 8 41 1 8 41 1 8 Cabinet Width 25 3 8 25 3 8 25 3...

Page 6: ...ed or not The boiler must not be installed on combustible flooring The boiler is approved for installation on non combustible flooring only The boiler must not be installed on carpeting or vinyl floor...

Page 7: ...ve 60 75 free area Louvers and grills shall be fixed in the open position or interlocked with the boiler so that they are opened automatically during boiler operation Boiler Location Warning Never ins...

Page 8: ...ere injury death or substantial property damage Leaks if found must be repaired immediately Failure to do so can damage boiler resulting in substantial property damage Boiler Trim Piping 1 Install the...

Page 9: ...t be sized the same as the valve outlet Never install any valve between the boiler and the safety valve or in the discharge piping Failure to comply with this warning can result in an explosion causin...

Page 10: ...10...

Page 11: ...of the boiler as the aquastat immersion well Figure 1 Insulation Installation Cut the 3 x 48 x 87 insulation to the appropriate widths as listed below 6 Section 25 4 x 87 7 Section 30 x 87 8 Section 3...

Page 12: ...Side Panels The boiler side panels are designed to telescope to the appropriate length in order to fit any size boiler See Figure 2 below for front side and Figure 3 for rear side jacket panels Figure...

Page 13: ...boiler mounting brackets Fasten the sides to the brackets using six 10 x 3 4 hex washer sheet metal screws Install three 8 x 1 2 hex washer head self drilling screws in the holes as indicated in Figur...

Page 14: ...nto the 7 8 hole in the right front jacket panel 3 Run the sensor through the mounting brackets and the jacket side panel Install Top Panels Place rear top panel over the side and rear panels Place th...

Page 15: ...for proper connections 4 Honeywell L7248 The overall range of the High Limit is from 1300 F to 2200 F Typically it would be set in the range of 1800 F to 2000 F VENTING Warning The vent installation m...

Page 16: ...sting chimney damage should be determined by visual inspection of the chimney and liner Exterior indicators such as missing or loose mortar bricks white deposits on the brick or water stains on the in...

Page 17: ...er that there is no difference in pressure between the air in the vicinity to the regulator and the combustion air supply Ensure that the barometric damper is accessible for adjustment With the burner...

Page 18: ...ere personal injury death or substantial property damage Install all piping in compliance with local state or national codes and the separate burner manual provided with the burner Use only a pipe joi...

Page 19: ...19 19...

Page 20: ...l the boiler and all of the radiation with water to the required system pressure Please consult the factory for proper trim if the system pressure exceeds 30 PSI The Solaia boiler has a maximum workin...

Page 21: ...Nat 574 000 1 2 10 2 7 5 9 0 CSL9410 HeatWise SU 5 LP 574 000 1 1 55 2 7 5 11 0 Nat 658 000 1 2 70 2 8 7 9 0 CSL10470 HeatWise SU 5 LP 658 000 1 2 05 2 8 7 11 0 Nat 742 000 1 1 4 1 13 2 5 8 4 25 9 0...

Page 22: ...owing previously described procedure 7 Remove any scale or soot deposits with a flexible flue brush Vacuum all deposits from flue passages and chamber area Be careful not to damage the door insulation...

Page 23: ...ce with the installation instructions furnished with the boiler by a heating contractor whose principle occupation is the sale and installation of heating equipment b Boiler sections must not have bee...

Page 24: ...n Vent size checked against furnace manual and codes B r Operation urne Oil Burner Model _________________Nozzle _______GPH _______Deg ____Type_______ Burner Pump Pressure ______________ Gas Burner Mo...

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Page 28: ...____________________________________________________________________ Purchaser s Address ________________________________________________________________________ ______________________________________...

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