Sofamel HPS-130-C3, Instruction Manual

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A crimping process is started by performing
pumping movements with the pump lever
(3).
During the compression process the dies
approach each other. With closed compres-
sion head the connector on the conductor is
located in the stationary half of the dies. The
moving part, which is located on the piston
rod, approaches the compression point.
The tool is equipped with a double piston
which is characterized by quick feed and a
slow working stroke. Under low pressure the
pump lever (3) is closed.
Under high pressure the piston moves forward
also when the pump lever is closed.
A compression process is terminated when
the dies have closed completely and the
maximum compression force has been
reached. This is indicated by a significant
decrease in the manual force.
After the compression process turn and close
the pump lever to trigger the return of
the piston. In case of malfunction the piston
can be returned in any position.
After that, a further compression process can
be started or the connector can be removed
from the compression head (2). After the
compression processes the locking device
(5) has to be activated by closing the pump
lever (3) and turning it to the left (to the
second catch).
The compression tool is equipped with a
large number of different dies (1) for
compression copper and aluminium con-
nectors.
In case you want to crimp different connec-
tors, it is absolutely necessary to consult the
manufacturer.
Before starting the compression process
make sure that the connector to be crimped
is voltageless.
5.3. Mounting instructions
In spite of the same code numbers the com-
pression width for copper and aluminium
cable lugs and connectors is not the same.
16
HPS-130-C3
5.2. Explanation of the application
range
Caution:
Do not crimp live parts.
5.4. Service and maintenance instructions
Make sure that the hydraulic compression
tool is cleaned and dried after every use
before it is stored. Basically, the tool is main-
tenance-free, merely the bolt fastenings at
the pump lever have to be slightly oiled.
We recommend having the tool checked by
the manufacturer after one year.
5.5 Storage and transport of the
compression tool
In order to protect the compression tool
from damage it has to be placed into the
transportation case after use and careful
cleaning. The case has to be locked safely.
Into this case you can put 9 dies and the
instruction manual.
Caution:
Even if the code number is identical,
use only those dies which
are suitable for the material.