background image

is an open flame, spark or pilot light (e.g.: furnace, water, 

heater, space heater, clothes dryer etc.).

Operation

Follow these rules:

!

Do not operate machine while under the influence of alcohol 

or drugs.

!

Keep all safety devices in place and working. Do not operate

with a missing or damaged chute assembly. Bypassing the

auger/impeller control makes the snow thrower unsafe and

may cause personal injury.

!

When manually starting the engine, pull cord slowly until 

resistance is felt, then pull rapidly. Rapid retraction of the starter

cord (kickback) will pull hand and arm towards engine faster 

than you can let go. Broken bones, fractures, bruises or sprains

could result.

!

Ensure the controls operate easily in both directions and 

automatically return to the disengaged position when released.

!

Contact with the rotating parts can amputate hands and feet.

Do not put hands or feet near rotating parts, in the 

auger/impeller housing or chute assembly.

!

Engine exhaust contains carbon monoxide, an odorless and 

deadly gas. Always have the show thrower outdoors, or

ventilated area, when running the engine.

!

Muffler and engine become hot and can cause a burn. Do 

not touch.

!

Plan your snow-throwing pattern to avoid discharge towards 

people or property (e.g.: windows, cars etc.). Do not direct 

discharge at children, bystanders and pets or allow anyone 

in front of the machine.

!

Exercise caution when changing direction, operating on slopes

or crossing gravel surface. Always look for hidden obstacles 

or hazards.

!

Only operate the snow thrower when there is good visibility 

or light. Always watch your footing and keep a firm hold on

the handles. Walk don!t run!

!

Do not operate the snow thrower at high transport speeds on

slippery surfaces. Check your footing when in reverse 

(Applies to Dual Stage Models).

!

Do not overload machine capacity by attempting to clear 

snow at too fast of a rate.

!

Stop the engine and disengage all controls before you leave 

the operating position (behind the handles) to unclog the chute

assembly, before making any adjustments or inspections. 

Wait until the auger/impeller comes to a complete stop.

!

Do not put your hand in the discharge or collector openings. 

Always use a cleanout tool to unclog the discharge opening. 

Do not unclog chute assembly while engine is running. Shut 

off engine and remain behind handles until all moving parts

have stopped before unclogging.

!

If the snow thrower should start to vibrate abnormally, stop 

the engine, disconnect the spark plug wire and ground it 

against the engine. Inspect thoroughly for damage.

!

When transporting or not in use disengage the power to the 

auger/impeller.

!

Use only attachments and accessories approved by the

manufacturer (e.g. wheel weights, tire chains, cabs etc.).

!

Always use care and good judgment when you have a situation

that is not covered in this manual. If unsure, always contact 

the distributors where you bought the snow thrower or your 

nearest service location before proceeding.

Maintenance and Storage

Follow these rules:

!

Maintain or replace safety and instruction labels.

!

Disengage all controls, stop the engine and wait until the 

auger/impeller comes to a complete stop before cleaning, 

repairing or inspecting the snow thrower.

!

Disconnect the spark wire and ground against the engine to

prevent unintended starting. Do not crank engine with spark 

plug removed.

!

Regularly check the following:

"

Accumulation of debris around the muffler could cause a 

fire. Inspect and clean before every use.

"

Safety devices are operating properly. Do not tamper with

or adjust safety devices. Do not change the engine governor

setting or over-speed the engine. The governor controls

the maximum safe operating speed of the engine.

"

Bolts and screws for proper tightness. Visually inspect

machine for any damage and that the snow thrower is in 

safe working condition.

"

Snow thrower shave plates and skid shoes for wear and 

damage. Replace with original equipment manufacturer!s 

(OEM) parts only. Replacement parts that do not meet 

the original equipment specifications may lead to 

improper performance and compromise safety.

"

Clutch controls. Verify they engage and disengage properly 

and adjust, if necessary.

"

Fuel line, tank cap, and fittings frequently for cracks or 

leaks. Replace if necessary.

!

Prior to storing, run the snow thrower a few minutes to clear 

snow from machine and prevent freeze up of auger/impeller.

!

Do not store the machine or fuel container inside where

there is an open flame, spark or pilot light such as a water 

heater, furnace, clothes dryer etc.

!

Observe proper disposal laws and regulations for gas, oil, 

etc. to protect the environment

!

Always refer to the operator!s manual for proper instructions 

on off-season storage.

!

At the end of the Average Useful Life have the 

machine inspected annually to ensure that all mechanical 

and safety systems are working properly and not worn 

excessively. Failure to do so can result in accidents,

injuries and death.

NOTE

: According to Consumer Products Safety Commission

(CPSC) and the U.S. Environmental Protection Agency 

(EPA), this product has an Average Useful Life of seven 

(7) years, or 60 hours of operation)

Engine Modification

Tampering with the governor setting can lead to a runaway engine

and cause it to operate at unsafe speeds. To avoid serious injury

or death, do not modify the engine in any way. Never tamper with

factory setting of the engine governor.

Emissions

Engines that are certified to comply with California and federal EPA

emissions regulations for SORE (Small Off Road Equipment) are

certified to operate on regular unleaded gasoline, and may include

the following emissions control systems: Engine Modification (EM),

Oxidizing Catalyst (OC), Secondary Air Injection (SAI) and Three

Way Catalyst (TWC) if so equipped.

4

SJ_803_MANUAL ENG_R_Layout 1  9/2/10  2:23 PM  Page 4

Summary of Contents for MAX SJ803

Page 1: ... engine and may spark resulting in fire or explosion if used near combustible material or fluid Only use when the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any The spark arrester shall be maintained in effective working order by operator SNOW JOE LLC 86 EXECUTIVE AVENUE EDISON NJ 08817 Form NO 7SJ800 800 Snow Joe Max Single Stage Gas Snow T...

Page 2: ...sist you with any questions you may have Our office hours are 9am to 5 30 pm Eastern Time Thank you for choosing our products STOP Table of Contents Safety Assembly Controls and Features Operation Maintenance Adjustments Troubleshooting Replacement Parts Warranty 3 6 9 10 12 17 19 20 Model and Serial Numbers When contacting the company reordering parts or arranging service from an authorized deale...

Page 3: ...erforming an adjustment or repair Always operate wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear that provides sure footing Use a grounded three wire extension cord and receptacle for units that have electric start engines The electric starter is equipped with a ground three wire power cord a...

Page 4: ...ot covered in this manual If unsure always contact the distributors where you bought the snow thrower or your nearest service location before proceeding Maintenance and Storage Follow these rules Maintain or replace safety and instruction labels Disengage all controls stop the engine and wait until the auger impeller comes to a complete stop before cleaning repairing or inspecting the snow thrower...

Page 5: ...e rotating blades inside WARNING ROTATING BLADES Keep hands our of inlet and discharge openings while machine is running There are rotating blades inside WARNING ROTATING AUGER Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and fee WARNING THROWN OBJECTS This machine may pick up and throw objects which...

Page 6: ...sary remove and discard plastic bag that covers the unit Remove any loose parts included with the unit Control Cable Attachment 1 With the upper handle in the down position connect the control cable to the Auger control Note Connect the control cable to the lower hole first You may need to adjust this setting prior to use See Adjustments to Control Cable on page 13 Upper and Lower Handle 1 Pivot t...

Page 7: ...ischarge chute onto the unit see Fig 4 Note You will need to hold the discharge chute in place Figure 4 4 Using the locking collar secure the discharge chute to the base see Fig 5 1 5 2 Note The clip on the locking collar must be in the back of the discharge chute Figure 5 2 Chute Clip Figure 5 1 Figure 2 3 SJ_803_MANUAL ENG_R_Layout 1 9 2 10 2 23 PM Page 7 ...

Page 8: ... Fuel Recommendation Use automotive gasoline unleaded or low leaded to minimize combustion chamber deposits with a minimum of 87 octane Gasoline with up to 10 ethanol or 15 MTBE Methyl Tertiary Butyl Ether can be used Do not use an oil gasoline mixture dirty or E85 gasoline Avoid getting dirt dust or water in the fuel tank Refuel in a well ventilated area with the engine stopped Do not smoke or al...

Page 9: ...een the high and low marks Figure 9 Control and Features Figure 8 Adding Fuel m WARNING Gasoline is extremely flammable and the vapors are explosive which may result in serious injury or property damage Do not fuel the snow thrower indoors or when the engine is hot Do not use a pressurized starting fluid Extinguish cigarettes cigars pipes and other sources of ignition Use extreme care when handing...

Page 10: ... a three prong outdoor extension cord and a 120V power source wall outlet Electric Starter Button Pressing the electric starter button engages the engine s electric starter when plugged into a 120V power source Operation m WARNING Review all safety warnings in this manual and labels on the machine before initiating operation Failure to do so may result in serious injury or death see Safety section...

Page 11: ...tarter is equipped with thermal overload protection the system will temporarily shut down to allow starter to cool if electric starter becomes overloaded 7 As engine warms slowly move Choke Control to the RUN position If the engine falters restart the engine and run with the Choke Control at half choke position for a short period of time and then slowly rotate the choke into the RUN position 8 Aft...

Page 12: ...quired when operating in adverse conditions Engine Maintenance Schedule Checking the Engine Oil To check the engine oil 1 Remove the oil filler cap dipstick and wipe the dipstick clean 2 Insert the cap dipstick into the oil filler neck but DO NOT screw it in 3 Remove the oil filler cap dipstick If the level is low slowly add oil until oil registers between high and low see Changing the Engine Oil ...

Page 13: ...ave plate to the housing Move the shave plate to the desired position and retighten the nuts and bolts securely see Fig 16 5 Tip the snow thrower into the operating position and pull the Recoil Starter Handle to test if it is difficult to pull If it is difficult to pull then remove the spark plug pull the handle several times to ensure trapped oil in the Head is removed 6 Inspect the spark plug If...

Page 14: ...the Spark Plug m WARNING Do not check for a spark with the spark plug removed Do not crank the engine with the spark plug removed m WARNING After the engine has been running the muffler is very hot and can cause burns Allow the muffler to cool down before performing inspection or maintenance m CAUTION A loose spark plug can become very hot and can damage the engine The spark plug must be tight ene...

Page 15: ...ve the belt cover by removing the five hex screws that secure it to the frame 2 Push down on the idler puller to release the old belt from under the belt keeper Remove the old belt by grasping it from the bottom of the auger pulley and pulling outward To replace the belt follow these instructiona and refer to Fig 22 1 Push down on the idler puller 2 Position the new belt on top of the auger pulley...

Page 16: ...e Engines stored over 30 days need to be drained of fuel to prevent deterioration and gum from forming in the fuel system or on essential carburetor parts If the gasoline in your engine deteriorates dur ing storage you may need to have the carburetor and other fuel system components serviced or replaced If the snow thrower will not be used for 30 days or longer follow these instructions 1 Remove a...

Page 17: ...e the throttle to the RUN position Engine runs erratic 1 Unit running on CHOKE 2 Blocked fuel line or stale fuel 3 Water or dirt in the fuel system 4 Carburetor our of adjustment 1 Move the Choke Control to RUN 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Drain the fuel tank and carburetor Refill with fresh fuel 4 Contact an authorized Service Center Loss of power 1 Spark plug w...

Page 18: ...lt Refer to the Maintenance and Adjustments section Augers continue to rotate 1 Auger control cable out of adjustment 1 Adjust auger control cable as shown in Maintenance and Adjustments section Unit fails to discharge snow 1 Chute assembly clogged 2 Foreign object lodged in auger 3 Auger control cable in need of adjustment 1 Stop engine and disconnect spark plug wire Clean chute and inside of aug...

Page 19: ...dware SJ800 007 Spark Plug SJ800 008 Auger Cable Please call our customer service team for assistance at 866 766 9563 866 SNOW JOE Or visit www snowjoe com and click on Customer Service Our service representatives and technicians will be happy to assist you with any questions you may have Our office hours are 9am to 5 30 pm Eastern Time Thank you for choosing our products SJ_803_MANUAL ENG_R_Layou...

Page 20: ...anty Parts used that are not genuine Snow Joe parts are not covered by this warranty Damages resulting from misuse alteration improper assembly improper adjustment neglect or accident which requires repair is not covered under this warranty Belts and augers are not covered under warranty belts and augers wear out and can be purchased at the Snow Joe Center Snow Joe LLC may from time to time change...

Reviews: