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3

Introduction

Thank you for purchasing a Snow Joe Snow Thrower. This machine has been engineered to provide excellent performance when

properly operated and maintained. 
It is important that you read, and understand, the safety, operation and maintenance information before using the snow thrower. This

manual is used for both the SJ803 and SJ805 model snow throwers. Save this manual for future reference.

Safety

WARNING

This symbol indicates important safety instructions. Failure to observe and follow these instructions may result

in personal injury or property damage. Read and follow all instructions in this manual before attempting to

operate this machine.

WARNING

CALIFORNIA PROPOSITION 65

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to

State of California to cause cancer and birth defector or other reproductive harm.

Training

Follow these rules:

!

Read, understand and follow all instructions on the snow 

thrower and in the manual(s) before attempting to assemble

and operate. Save this manual for reference and ordering 

replacement parts.

!

Never allow children under 14 years old to operate this 

machine. Children 14 years old and over should be trained 

and supervised by an adult who understands the operation of

the snow thrower.

!

Never allow an untrained individual to operate the snow thrower.

!

Understand the function of all the controls and their 

proper operation. Know how to stop the machine and 

disengage them quickly.

!

Always plan your snow-throwing pattern to avoid discharge

of material toward people, pets and property. Thrown objects

can cause serious personal injury.

!

Keep people, pets and property at least 75 feet from the snow 

thrower while it is in operation. Stop the snow thrower if people

or pets enter the discharge area.

!

Always observe the surface conditions in order to avoid slipping
or falling,especially when operating in reverse.

Preparation

Always inspect the area where the show thrower is to be used.

Remove all objects (e.g.: doormat, newspapers, stones and foreign

objects) that could be thrown by the auger/impeller or cause the

operator to trip.

!

Thrown objects can cause serious injury to the eyes and 

exposed body. Always  wear safety glasses or eye shields

during operation and while performing an adjustment or repair.

!

Always operate wearing adequate winter outer garments. Do

not wear jewelry, long scarves or other loose clothing, which 

could become entangled in moving parts. Wear footwear 

that provides sure footing.

!

Use a grounded three-wire extension cord and receptacle for

units that have electric start engines. The electric starter is 

equipped with a ground three-wire power cord and plug and 

is designed to operate on 120 volt AC household current. It 

must be used with a properly grounded three-prong receptacle

at all times to avoid the possibility of electric shock. Follow

all instructions carefully prior to operating the electric starter. 

DO NOT use electric starter in rain.

!

Adjust collector housing height to clear gravel or crushed 

rock surfaces. Do not attempt to make any adjustments while 

engine is running, except if specifically recommended in this 

operator!s manual.

!

Before starting the engine, disengage all clutch levers.

!

Let the engine adjust to the outdoor temperature before 

starting to clear snow.

Gasoline is extremely flammable and the vapors are explosive which

may result in serious injury or property damage. Use extreme care

when handling gasoline, avoid spilling gasoline on yourself or your

clothes. Wash your skin and change your clothes immediately if

gasoline spills on them.
Follow these rules:

!

Extinguish all cigarettes, cigars, pipes and other sources of 

ignition when around gasoline.

!

Always use an approved gasoline container.

!

Never fill containers inside a vehicle or on a truck or trailer 

bed with a plastic liner. Always place containers on the ground

away from your vehicle before filling.

!

Always fuel machine outdoors, never indoors.

!

Do not remove the gas cap or add fuel while the engine is

hot or running. Allow engine to cool at least two minutes before

refueling.

!

Keep the nozzle in contact with the rim of the fuel tank or 

container opening at all times until fueling is complete. Do 

not use the nozzle lock-open device.

!

Provide space for fuel expansion. Fill the fuel tank to no more

than 1/2 inch below bottom of filler neck. Do not over fill 

fuel tank.

!

Wipe off gasoline that spills on the engine and snow thrower 

body. Move machine to another location and wait 5 minutes 

before starting the engine.

!

Always replace gasoline cap and tighten securely.

!

Allow machine to cool at least 5 minutes before storing.

!

Never store the machine or fuel container inside where there

SJ_803_MANUAL ENG_R_Layout 1  9/2/10  2:23 PM  Page 3

Summary of Contents for MAX SJ803

Page 1: ... engine and may spark resulting in fire or explosion if used near combustible material or fluid Only use when the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any The spark arrester shall be maintained in effective working order by operator SNOW JOE LLC 86 EXECUTIVE AVENUE EDISON NJ 08817 Form NO 7SJ800 800 Snow Joe Max Single Stage Gas Snow T...

Page 2: ...sist you with any questions you may have Our office hours are 9am to 5 30 pm Eastern Time Thank you for choosing our products STOP Table of Contents Safety Assembly Controls and Features Operation Maintenance Adjustments Troubleshooting Replacement Parts Warranty 3 6 9 10 12 17 19 20 Model and Serial Numbers When contacting the company reordering parts or arranging service from an authorized deale...

Page 3: ...erforming an adjustment or repair Always operate wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear that provides sure footing Use a grounded three wire extension cord and receptacle for units that have electric start engines The electric starter is equipped with a ground three wire power cord a...

Page 4: ...ot covered in this manual If unsure always contact the distributors where you bought the snow thrower or your nearest service location before proceeding Maintenance and Storage Follow these rules Maintain or replace safety and instruction labels Disengage all controls stop the engine and wait until the auger impeller comes to a complete stop before cleaning repairing or inspecting the snow thrower...

Page 5: ...e rotating blades inside WARNING ROTATING BLADES Keep hands our of inlet and discharge openings while machine is running There are rotating blades inside WARNING ROTATING AUGER Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and fee WARNING THROWN OBJECTS This machine may pick up and throw objects which...

Page 6: ...sary remove and discard plastic bag that covers the unit Remove any loose parts included with the unit Control Cable Attachment 1 With the upper handle in the down position connect the control cable to the Auger control Note Connect the control cable to the lower hole first You may need to adjust this setting prior to use See Adjustments to Control Cable on page 13 Upper and Lower Handle 1 Pivot t...

Page 7: ...ischarge chute onto the unit see Fig 4 Note You will need to hold the discharge chute in place Figure 4 4 Using the locking collar secure the discharge chute to the base see Fig 5 1 5 2 Note The clip on the locking collar must be in the back of the discharge chute Figure 5 2 Chute Clip Figure 5 1 Figure 2 3 SJ_803_MANUAL ENG_R_Layout 1 9 2 10 2 23 PM Page 7 ...

Page 8: ... Fuel Recommendation Use automotive gasoline unleaded or low leaded to minimize combustion chamber deposits with a minimum of 87 octane Gasoline with up to 10 ethanol or 15 MTBE Methyl Tertiary Butyl Ether can be used Do not use an oil gasoline mixture dirty or E85 gasoline Avoid getting dirt dust or water in the fuel tank Refuel in a well ventilated area with the engine stopped Do not smoke or al...

Page 9: ...een the high and low marks Figure 9 Control and Features Figure 8 Adding Fuel m WARNING Gasoline is extremely flammable and the vapors are explosive which may result in serious injury or property damage Do not fuel the snow thrower indoors or when the engine is hot Do not use a pressurized starting fluid Extinguish cigarettes cigars pipes and other sources of ignition Use extreme care when handing...

Page 10: ... a three prong outdoor extension cord and a 120V power source wall outlet Electric Starter Button Pressing the electric starter button engages the engine s electric starter when plugged into a 120V power source Operation m WARNING Review all safety warnings in this manual and labels on the machine before initiating operation Failure to do so may result in serious injury or death see Safety section...

Page 11: ...tarter is equipped with thermal overload protection the system will temporarily shut down to allow starter to cool if electric starter becomes overloaded 7 As engine warms slowly move Choke Control to the RUN position If the engine falters restart the engine and run with the Choke Control at half choke position for a short period of time and then slowly rotate the choke into the RUN position 8 Aft...

Page 12: ...quired when operating in adverse conditions Engine Maintenance Schedule Checking the Engine Oil To check the engine oil 1 Remove the oil filler cap dipstick and wipe the dipstick clean 2 Insert the cap dipstick into the oil filler neck but DO NOT screw it in 3 Remove the oil filler cap dipstick If the level is low slowly add oil until oil registers between high and low see Changing the Engine Oil ...

Page 13: ...ave plate to the housing Move the shave plate to the desired position and retighten the nuts and bolts securely see Fig 16 5 Tip the snow thrower into the operating position and pull the Recoil Starter Handle to test if it is difficult to pull If it is difficult to pull then remove the spark plug pull the handle several times to ensure trapped oil in the Head is removed 6 Inspect the spark plug If...

Page 14: ...the Spark Plug m WARNING Do not check for a spark with the spark plug removed Do not crank the engine with the spark plug removed m WARNING After the engine has been running the muffler is very hot and can cause burns Allow the muffler to cool down before performing inspection or maintenance m CAUTION A loose spark plug can become very hot and can damage the engine The spark plug must be tight ene...

Page 15: ...ve the belt cover by removing the five hex screws that secure it to the frame 2 Push down on the idler puller to release the old belt from under the belt keeper Remove the old belt by grasping it from the bottom of the auger pulley and pulling outward To replace the belt follow these instructiona and refer to Fig 22 1 Push down on the idler puller 2 Position the new belt on top of the auger pulley...

Page 16: ...e Engines stored over 30 days need to be drained of fuel to prevent deterioration and gum from forming in the fuel system or on essential carburetor parts If the gasoline in your engine deteriorates dur ing storage you may need to have the carburetor and other fuel system components serviced or replaced If the snow thrower will not be used for 30 days or longer follow these instructions 1 Remove a...

Page 17: ...e the throttle to the RUN position Engine runs erratic 1 Unit running on CHOKE 2 Blocked fuel line or stale fuel 3 Water or dirt in the fuel system 4 Carburetor our of adjustment 1 Move the Choke Control to RUN 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Drain the fuel tank and carburetor Refill with fresh fuel 4 Contact an authorized Service Center Loss of power 1 Spark plug w...

Page 18: ...lt Refer to the Maintenance and Adjustments section Augers continue to rotate 1 Auger control cable out of adjustment 1 Adjust auger control cable as shown in Maintenance and Adjustments section Unit fails to discharge snow 1 Chute assembly clogged 2 Foreign object lodged in auger 3 Auger control cable in need of adjustment 1 Stop engine and disconnect spark plug wire Clean chute and inside of aug...

Page 19: ...dware SJ800 007 Spark Plug SJ800 008 Auger Cable Please call our customer service team for assistance at 866 766 9563 866 SNOW JOE Or visit www snowjoe com and click on Customer Service Our service representatives and technicians will be happy to assist you with any questions you may have Our office hours are 9am to 5 30 pm Eastern Time Thank you for choosing our products SJ_803_MANUAL ENG_R_Layou...

Page 20: ...anty Parts used that are not genuine Snow Joe parts are not covered by this warranty Damages resulting from misuse alteration improper assembly improper adjustment neglect or accident which requires repair is not covered under this warranty Belts and augers are not covered under warranty belts and augers wear out and can be purchased at the Snow Joe Center Snow Joe LLC may from time to time change...

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