Lit. No. 30118, Rev. 00
June 15, 2020
82
4. To remove the insertion tool, turn the cap
screw three full turns counterclockwise, then
lightly tap with a hammer. Repeat until the
insertion tool is free from the bearing sleeve.
NOTE: Once this procedure has been
completed, make sure that the pump shaft seal
has not been damaged before reassembling
the hydraulic unit.
NOTE: The bushing insertion tool sizes the
ID of the bearing sleeve. Store the tool in the
supplied bushing to prevent damage.
4. Turn the hex nut onto the bushing puller pin
until the underside of the pin head is snug
against the end of the bearing sleeve.
5. With a box wrench, slowly turn the hex nut
until the bearing sleeve is removed from the
aluminum bushing in the manifold. Use a
fl
athead screwdriver in the bushing puller pin
slot to keep it from rotating during the removal
of the bearing sleeve.
Insert New Bearing Sleeve
1. After the damaged bearing sleeve has been
removed, install the new bearing sleeve onto
the bushing insertion tool as shown, and place
it into the chamfer of the aluminum bushing in
the manifold.
2. Install the supplied washer onto the supplied
hex cap screw, and hand turn the cap screw
into the bushing insertion tool from the pump
side of the manifold.
3. Turn the cap screw into the insertion tool
until the insertion tool contacts the aluminum
bushing.
Remove Damaged Bearing Sleeve
1. Remove the reservoir, pump, and motor from
the hydraulic manifold.
2. Insert the bushing puller pin into the bore end
of the bushing puller cup, install the washer,
and hand turn the hex nut onto the pin two to
three full rotations.
3. Insert the head of the puller pin into the
bearing sleeve.
REPLACING DAMAGED BEARING SLEEVES
Bushing
Puller Pin
Bushing
Puller Cup
Hex Nut
Washer
Manifold
Bushing
Puller Cup
Hex
Nut
Washer
Bushing
Puller Pin
Bearing
Sleeve
TROUBLESHOOTING
Excerpts taken from Motor Bearing Sleeve Repair Kit Service Literature (Lit. No. 64595, Rev. 02).
Bushing
Insertion
Tool
Bearing
Sleeve
Supplied
Washer
Supplied
Hex Cap
Screw
Manifold