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1 Drive control cable loose, broken or binding

1 Repair or adjust drive control cable and adjust tension, see Auger and Drive Cable Adjustment

2 Drive belt loose or damaged

2 Check drive belt tension pulley for damage or incorrect tension, repair as necessary. Replace drive belt. 

3 Friction drive wheel is worn or damaged

3 Replace friction drive wheel

4 Friction drive wheel wet or slipping

4 Allow snow blower to dry and or warm up or adjust drive cable tension as necessary

5 Wheels locked, wont move

5 Release drive control handle then pull machine backward to try and unlock axle. If axle will not unlock, 

check to ensure drive friction plate is not engaged to drive friction  wheel, also check axle drive gear, axle 
and bushings for damage or binding.

6 Wheel to axle pins broken or missing

6 Replace pins attaching wheels to axle

1 Speed control lever loose or damaged, not 

moving speed control cables

1 Check speed control lever and cables for damage or loose or missing parts. Repair or replace parts as 

needed, ensure pivot stud spring tension is correct, adjust pivot nut spring tension as needed.

2 Speed control cables loose, damaged or 

binding

2 Repair, adjust or replace as necessary

3 Drive speed lower control lever or friction 

wheel damaged or mechanically binding

3 Inspect lower control lever and mechanical connection to friction drive wheel and slide shaft for damage or 

binding.

Drive speed control 

allows only one 

direction forward or 

reverse

1 Speed control cables misadjusted, loose, 

damaged or binding

1 Check speed control lever and cables for damage or loose or missing parts. Repair or replace parts as 

needed. Adjust drive speed control cables, see Drive Speed Control Cables Adjustment

1 Drive control cable binding, wont release

1 Repair, replace cable as necessary

2 Friction drive wheel return spring broke or 

missing

2 Replace spring, adjust cable as necessary

1 Chute assembly clogged

1 Clean chute and inside of auger housing with clean-out tool

2 Auger shear bolts broken

2 Replace shear bolts. Check each auger blade shear bolt.

3 Foreign object in auger or impeller causing 

auger to stop without shearing pins

3 Remove object from auger or impeller areas

4 Auger belt loose, slipping, worn or damaged

4 Replace auger belt or adjust auger control cable tension, see Auger and Drive Cable Adjustment

5 Auger belt tension cable loose, damaged or 

binding

5 Repair, adjust or replace as necessary

6 Auger blade(s) damaged or bent

6 Replace auger blade(s)

7 Auger gearbox mechanical damage, auger 

drive system not rotating freely (binding)

7 Check bearings, bushings and all system parts for damage or mechanical binding. Repair or replace as 

necessary using proper lubrication

8 Impeller damaged

8 Replace impeller

9 Impeller not connected to impeller shaft, 

impeller or shaft damaged or roll pins broken

9 Replace roll pins or impeller as necessary

10 Inadequate amount of snow 

10 Ingest an adequate amount of snow to allow snow to compact enough to be moved through augers and 

into impeller.

11 Snow too heavy or wet or has other material 

in it

11 Depending on ambient temperature, humidity levels, and overall climate conditions including actual snow 

conditions, there may be no solution as snow may be too wet or compacted to move or throw. If snow is 
filled with foreign material, damage to the snow thrower may result. Avoid snow with  foreign materials.

12 Forward speed too fast while blowing snow, 

overload

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13 Engine not running at rated speed under 

load

13 Have engine inspected and RPM tested under load to ensure engine is operating at the recommended 

RPM. Check for machine mechanical binding causing engine to not run at rated RPM.

1 Auger tension pulley arm return spring 

broken or missing

1 Replace tension arm return spring

2 Auger tension pulley arm stuck or binding

2 Repair or replace tension arm as necessary

3 Auger tension pulley arm or pulley 

misaligned or damaged

3 Repair, replace or align tension arm and or pulley as necessary

4 Foreign material on pulleys and belt, oil, 

grease, dirt etc.

4 Clean belt and pulleys as necessary, replace belt if necessary

5 Auger pulleys misaligned, loose, damaged 

or bent

5 Replace or align pulleys as necessary

6 Incorrect or damaged auger belt

6 Replace with correct size and type belt

7 Incorrect auger belt tension

7 Adjust auger cable tension, see Auger and Drive Cable Adjustment

8 Auger belt guide pin not adjusted

8 Adjust belt guide pin to within 1/8 to 3/16 in. from pulley. (Guide pin keeps belt in pulley when disengaged)

1 Auger cable tension too tight, belt to tight

1  Adjust auger cable tension, see Auger and Drive Cable Adjustment

2 Auger tension pulley arm return spring 

broken or missing

2 Replace tension arm return spring

Excessive Vibration

1 Loose or damaged parts, auger blades bent 

or impeller damaged or binding

1 Stop engine immediately and disconnect spark plug wire. Check and tighten all bolts and nuts. Inspect 

auger and impeller for damage or foreign objects restricting rotation. If  vibration continues, stop operation 
and contact service center or call Amerisun customer service for assistance.

Auger rotating when 

auger control handle 

released

Drive engaged when 

drive control handle 

released

Auger System

Auger not rotating 

when auger control 

handle engaged or Not 

blowing snow or Poor 

snow blowing 

performance

Auger belt broken, or 

repeated failure

Drive System

No forward or reverse 

drive movement when 

drive handle engaged

Drive speed control 

stuck in gear or wont 

change gears

Summary of Contents for DB7659B-22

Page 1: ...on engine and may spark resulting in fire or explosion if used near combustible material or fluid Only use when the engine s exhaust system is equipped with a spark arrester meeting applicable local o...

Page 2: ...on 10 Operating Your Snow Thrower 12 Maintenance 13 Troubleshooting 22 Warranty 24 DISCLAIMER The information contained within this manual is the latest information as of the publication date All cont...

Page 3: ...is to be used Remove all doormats newspapers sleds boards wires and other foreign object which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during op...

Page 4: ...ore storing Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling If possible remove gas...

Page 5: ...intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximu...

Page 6: ...5 Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate...

Page 7: ...inches Clearing Height 16 inches 4 Forward and 2 Reverse Speeds Engine Displacement 196 cc 4 stroke A Drive Control Handle E Engine I Snow Ice Clean Out Tool B Speed Control Lever F Skid Shoe J Chute...

Page 8: ...with a mounting clip It is used to clean the chute assembly and chute opening when snow and ice become lodged WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain...

Page 9: ...le under the control panel and into the lower chute crank rod 4 Align the holes and connect the crank rods using the Phillips head screw and hex nut NOTICE Make sure all fasteners are tightened before...

Page 10: ...id Shoe Installation and Adjustment 1 Locate the pair of skid shoes from parts bag and remove the bolts 2 Loosely install the skid shoes using the bolts washers and hex nuts as shown on each side of t...

Page 11: ...e to overlap clearing paths Determine the direction of the wind If possible move in the same direction as the wind so that the snow is not thrown against the wind back into your face and on the just c...

Page 12: ...ettings four 4 forward speeds and two 2 reverse speeds 1 is the slowest forward speed and 4 is the fastest forward speed R1 is the slowest reverse speed and R2 is the fastest reverse speed Note There...

Page 13: ...WARNING Never direct the chute outlet toward people or animals While snow may seem harmless it can contain rocks or other debris that can cause serious injury when projected through the chute 1 Engage...

Page 14: ...vals for proper tightness to ensure that the equipment is in safe working condition After each snow removal session run the Snow Thrower for a few minutes to prevent the collector impeller from freezi...

Page 15: ...pins and nylon locknuts are provided with your snow thrower For additional replacement shear pins please call the customer service department 1 Turn off the engine and wait for all moving parts to co...

Page 16: ...is not engaging the drive friction wheel There should be no drive movement with the drive control handle released If the drive is engaged when the drive control handle is released loosen the cable ten...

Page 17: ...re used to chop and cut the snow and direct it into the impeller which is rotating at a high speed to throw the snow up and out of the chute Over time the auger cable tension may loosen and or the aug...

Page 18: ...ine and engage the auger to test the operation of the auger Note With the auger control handle at the full released position the cable should be barely tight Some slack in the cable may be required to...

Page 19: ...n frame 5 Right Side Remove the hex screw lock washers and flat washers attaching the auger housing to the main frame 6 Remove the belt from the drive pulley while pulling the right side of the auger...

Page 20: ...te the belt to the inside of the tension pulley and install the auger belt onto the drive pulley while pulling the auger housing into position with the main frame 4 Install and or tighten the hex scre...

Page 21: ...e the cause of the failure if applicable and take corrective action to avoid repeated failure Inspect the belt Correct size and type Fraying or peeling apart Missing pieces Cracks and tears Burning Un...

Page 22: ...otection Cleaning 1 To clean your Snow Thrower use a damp cloth and mild detergent on the surfaces only Never get soap or water inside the working mechanisms of your Snow Thrower Note Do not clean wit...

Page 23: ...4 stroke automotive detergent oil with an API SERVICE rating of SJ or higher Engine oil capacity 21 oz 0 621 liter The use of automotive synthetic oil is acceptable 1 CHOKE in CLOSED or partial CLOSE...

Page 24: ...per lubrication 8 Impeller damaged 8 Replace impeller 9 Impeller not connected to impeller shaft impeller or shaft damaged or roll pins broken 9 Replace roll pins or impeller as necessary 10 Inadequat...

Page 25: ...USAGE Commercial use ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSIDERED COMMERCIAL USAGE To Obtain Service Contact the Amerisun customer service department 1 800 791 9458 or e m...

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