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S1930 – 0361266

8 - 11

Chapter 8. Prestart Inspection

Prestart Inspection Check List

Item

Inspect for

Ok

Operator’s manual

In manual holder

Electrical system

Battery fluid level
Battery terminals
Battery charger
Cables and wiring harness

Proper level
Clean, connectors tight
Proper operation
No wear or physical damage

Hydraulic system

Fluid level
Hoses, tubes, and fittings
Free-wheeling valve

Between Full and Add marks
No leaks
Full closed

Tires and wheels

Good condition

Parking brakes

Proper cam operation

Ground strap

In place and securely fastened

Lower control station

Operating controls
Emergency stop
Lowering alarm

Proper operation
Shuts off lower controls
Sounds when platform lowers

Pothole protection interlock

Proper operation

Level sensor interlock

Proper operation

Emergency lowering

Proper operation

Safety prop

No damage or deformation

Flashing light

Proper operation

Structures

Weldments
Slide blocks
Fasteners

Welds intact, no damage or deformation
Proper operation, no damage
In place and tight

Upper control station

Guardrail system
Platform extension
Operating controls
Emergency stop
Lowering alarm
Drive motion alarm
Electrical power outlet
Battery condition indicator
Horn

Welds intact, no damage or deformation
Proper operation
Proper operation
Shuts off upper controls
Sounds when platform lowers
Sounds when aerial platform moves
Proper operation
Proper operation
Sounds when activated

Placards and decals

In place and readable

Summary of Contents for S1930

Page 1: ...P N 0361266 March 2001 Operator s Manual...

Page 2: ...t creating an electrical shock hazard resulting in death or serious injury If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicin...

Page 3: ...Chapter 7 Controls Battery Disconnect Switch 7 1 Lower Controls 7 1 Emergency Stop Button 7 1 Control Selector Switch 7 1 Platform Raise Lower Switch 7 1 Circuit Breaker Reset Buttons 7 1 Upper Contro...

Page 4: ...wering 9 3 Extending 9 3 Brakes 9 3 Swing Out Trays 9 3 Electrical Power Outlet 9 4 Chapter 10 Stowing and Transporting Stowing 10 1 Transporting 10 1 Lifting With a Forklift 10 1 Winching 10 1 Drivin...

Page 5: ...Association CSA European Standard prEN 280 Options The following options may be provided on the machine Horn Flashing light Swinging platform gate Battery condition indicator EE rating consult factory...

Page 6: ...o so Following the daily prestart inspection in this Operator s Manual will help keep the aerial platform in optimum working condition Other maintenance functions must be per formed by maintenance per...

Page 7: ...0361266 2 1 Guardrails Platform Scissors Structure Chassis Platform Extension Upper Controls Operator s Manual Holder Lower Controls Hydraulic Tray on Right Side Battery Tray on Left Side Entry Step G...

Page 8: ...aximum number of occupants 2 people AC outlet 120 V 17 4 amp Function Speed Platform raise 12 to 20 seconds Platform lower 20 to 26 seconds Drive Platform raised less than 7 2 1 m 0 to 2 mph 0 6 to 3...

Page 9: ...gard all conductors as energized Do not operate outside during a thunderstorm Minimum Safe Approach Distance Minimum safe approach distances to energized power lines and their associated parts must be...

Page 10: ...the machine before moving the chassis or platform Allow sufficient room and time to stop movement to avoid contact with structures or other hazards Always look in the direction of movement Drive with...

Page 11: ...orm Take care to prevent rope electrical cords and hoses etc from becoming caught in or on the aerial platform If the platform or scissors structure becomes caught on an adja cent structure or other o...

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Page 13: ...platform At the upper controls the emergency stop is a two position push button refer to Figure 4 2 Push the emergency stop button in to disconnect power to the upper control circuits Pull the button...

Page 14: ...d does not justify operating on anything other than firm flat level surfaces Lowering Alarm When the joystick is moved out of neutral to lower the platform the alarm emits a loud beeping sound to warn...

Page 15: ...ble Death or serious injury can result from a tip over accident Do not drive or position the aerial platform for elevated use near any drop off hole slope soft or uneven ground or other tip over haz...

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Page 17: ...arger refer to Figure 5 2 When the batteries are charging the am meter displays the level of current flow from the charger to the batteries Figure 5 2 Battery Charger Battery Condition Indicator The o...

Page 18: ......

Page 19: ...ed Batteries give off hydrogen and oxygen that can combine explosively Death or serious injury can re sult from a chemical explosion Charge the batter ies only in a well ventilated area away from spar...

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Page 21: ...rgency Stop Button The emergency stop is a two position push button Push the button in to disconnect power to all control cir cuits Pull the button out to restore power Control Selector Switch Place t...

Page 22: ...e 7 3 to operate the fol lowing functions Aerial platform steering Aerial platform drive and speed Platform raise lower and speed Movement of the joystick in a given direction produces a corresponding...

Page 23: ...ystem Batteries give off hydrogen and oxygen that can combine explosively Death or serious injury can re sult from a chemical explosion Do not smoke or permit open flames or sparks when checking the b...

Page 24: ...de enough to position the safety prop Refer to Figure 8 4 3 Swing the safety prop downward from the storage position to the support position 4 Remove hands and arms from the scissors struc ture area 5...

Page 25: ...e need to regularly add fluid indicates a leak that should be cor rected Hoses Tubes and Fittings Inspect all hydraulic hoses tubes and fittings for wear leakage or damage refer to Figure 8 7 Make sur...

Page 26: ...op safety guard up and push the toggle switch up to the on position 3 Insert the key into the master switch and turn the switch to start until the engine starts then release it 4 Let the engine warm t...

Page 27: ...orm should not raise any farther 8 Lower the platform Place the board under the skid on the right side 9 Raise the platform while watching the skid When the skid contacts the board the platform should...

Page 28: ...structures including the weldments and related components It is important to inspect the fasteners that connect the components Weldments Visually inspect all weldments for abnormal wear abra sion or...

Page 29: ...see that it swings freely closes firmly and is not deformed in any way Make sure the gate is secure when it s closed Platform Extension A snapper pin at the right front of the platform secures the ext...

Page 30: ...source of 125 volt AC power to the power input connector at the front of the chassis Plug an electrical tool into the receptacle and try to operate the tool to verify proper operation of the outlet Us...

Page 31: ...LINDER IS SPRING LOADED INCORRECT ASSEMBLY OR DISASSEMBLY COULD CAUSE PHYSICAL INJURY BEFORE REMOVING SNAP RING RETRACT CYLINDER ROD 25 INCH REMOVE SNAP RING AND SLOWLY EXTEND CYLINDER ROD UNTIL SPRIN...

Page 32: ...451986 DANGER DO NOT ALTER OR DISABLE LIMIT SWITCHES SAFETY SWITCHES OR INTERLOCKS 451986 451986 0074311 Rod End of Lift Cylinder Using incorrect parts can cause cylinder failure Death or serious inju...

Page 33: ...r operation Shuts off lower controls Sounds when platform lowers Pothole protection interlock Proper operation Level sensor interlock Proper operation Emergency lowering Proper operation Safety prop N...

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Page 35: ...he operator bears ultimate responsibility for ensuring that the aerial platform is properly set up for the particu lar conditions encountered Preparing for Operation Make certain the batteries are cha...

Page 36: ...l platform may be driven within the full range of drive speeds Above 7 2 1 m of elevation only the slowest drive speed will work The potential for an accident increases when safety devices do not func...

Page 37: ...is locked in position Brakes Each rear wheel is equipped with a mechanical spring applied hydraulically released parking brake When the drive control is in neutral a spring activated pin refer to Fig...

Page 38: ...lt AC electrical connectors refer to Figure 9 6 Their combined output is limited by a 20 amp circuit breaker Figure 9 6 Electrical Power Outlet Power is supplied to the outlet by connecting an exter n...

Page 39: ...owed Lifting With a Forklift Use the following procedure to lift the aerial platform with a forklift 1 Properly stow the aerial platform 2 Remove all personnel tools materials or other loose objects f...

Page 40: ...ty of the aerial platform Use the following procedure to drive the aerial platform onto the transport vehicle 1 Position the transport vehicle so the aerial platform will not roll forward after it is...

Page 41: ...able damage and or failure can result from the ca ble contacting the sharp corners of the lift lug There is no effective way of putting a corner protec tor in the hole of the lug 5 Use spreader bars o...

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Page 43: ...e released 2 Turn the battery disconnect switch off The aerial platform is free to move when the brakes and free wheeling valve are disabled Death or seri ous injury can result Restrain the aerial pla...

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Page 45: ...e off position Place switch in the upper control position Place switch in the on position Pull the emergency stop button outward to the on position Platform will not raise or lower from upper controls...

Page 46: ...Brake pins engaged Free wheeling valve closed Rotate brake release cams to disengage brakes Fully open free wheeling valve Brakes don t work Brake pins not engaged Manually release brake cams with a...

Page 47: ...NSI NFPA 505 hydraulic tray a swing out compartment that holds the electrical panel for the lower controls the hydraulic directional control valve the free wheeling valve the pump and the hy draulic f...

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Page 49: ...ctrical hazard see inside front cover electrical power outlet 4 3 8 8 9 4 accidental conductor grounding 4 3 ground fault circuit interrupter 4 3 electrical system 2 2 3 3 8 1 battery terminals 8 1 el...

Page 50: ...y related 8 9 platform 2 2 3 2 3 3 8 7 9 2 10 1 11 1 capacity 3 3 extend handle 9 3 extension 8 7 guardrail height 2 2 guardrail system 4 3 mid rail 4 3 swinging gate 4 3 toeboards 4 3 top rail 4 3 gu...

Page 51: ...curing 10 3 user responsibility 10 1 winching 10 1 turntable rotation 2 2 U upper controls 7 2 8 7 9 1 W warranty see inside back cover wheel lug nuts 8 4 wheelbase 2 2 windy or gusty conditions 3 3 w...

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Page 53: ...ine upon which the part was installed THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT 1 Engines motors tires and batteries which are manufactured by suppliers to Snorkel who furnish their own warr...

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