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2. 

Operation & Specifications

2 - 5

The function of the mast straps is to ensure that masts descend in the correct order and 

more importantly, that masts cannot continue to descend if the jib or platform meets an 

external obstacle. Raise the masts about 30cm. Check the external mast clamp screws for 

tightness. Pull on the short length of each strap and check that they are secure. Refer to 

the maintenance manual for instructions on more stringent periodic checks on these straps.

Check the Emergency Lowering feature of the mast. The lever is located in the upper mast 

over. Open the left hand battery inspection hatch and locate the ‘Emergency Lowering’ 

decal label. Check the wear pads for damage or heavy scoring. Replace as necessary.

9.   Elevate the jib fully. Using the Lower Control Station, turn the mast assembly through about 

90 degrees. Check the correct routing of the hoses and cables and the correct smooth 

operation of the energy chain in its chassis base slide. Continue rotating through 180 

degrees in both directions. Confirm that the rotation stops are intact.

10.  STANDARD PLATFORM CONTROLS Repeat the mast, jib and rotate functions from the 

Upper Control Station in the platform. Check that pressing the emergency stop button 

prevents subsequent operation of the joystick. 

11.   TILT SENSOR FUNCTION CHECK. The tilt sensor is incorporated in the EZ230 control 

module. To check it’s operation while in platrom drive the machine onto a suitable ramp 

to raise it’s tilt angle above 2 degrees, lift the Jib until the jib limit switch just separates, a 

continuous audible alarm should sound and all functions on the machine become disabled. 

Lower the jib using the emergency manual release valve located between the jib structure, 

the alarm should silence and normal operation becomes enabled.

 

Figure 5: Joystick 

12.  MACHINE TRAVEL - UNELEVATED Travel functions are possible only from the platform 

Upper Control Station. As with all such controls, the deadman handgrip switch must be 

depressed before any function can operate.

 

Select Drive on the upper control panel. Pushing back and forward on the joystick moves 

the machine backwards and forwards respectively.

 

The pothole protection will begin to retract immediately. However, full demand speed will 

not be realised until the bars are fully raised. This takes about 3 seconds. Check that the 

motion alarm DOES sound during travel. Check that the thumb operated switches on the 

top of the joystick operates the front wheel steering.

13.  MACHINE TRAVEL-ELEVATED While the masts are raised, it is possible to drive and 

steer the machine at a much reduced speed. Also note that while the masts are raised, the 

pothole protection bars should be fully extended and should remain extended during slow 

speed motion of the machine.

Joystick with 

Deadman Grip

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During manual lowering extreme care must be taken to 

ensure hands are not trapped in the jib structure. 

C A U T I O N

Summary of Contents for MB20J

Page 1: ...JANUARY 2018 01 00054 MB20 01 00071 MB26...

Page 2: ......

Page 3: ...L NUMBER is also stamped on top of the chassis above the front axle pivot Nameplate The Work Platform Nameplate is located externally at the FRONT of the chassis When contacting Snorkel for service or...

Page 4: ......

Page 5: ...ating See Beaufort Scale on page 1 for details NEVER attach notice boards etc to the platform as this will increase wind loading IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all power...

Page 6: ...NOTES...

Page 7: ...2 9 ELEVATING LOWERING THE WORK PLATFORM 2 9 TRAVEL WITH WORK PLATFORM LOWERED 2 10 TRAVEL WITH WORK PLATFORM ELEVATED 2 10 EMERGENCY SITUATIONS 2 11 EMERGENCY LOWERING BY HAND 2 11 Figure 8 Emergenc...

Page 8: ...ratures and conditions ranging between 50c to 20c SCOPE This manual includes the procedures and responsibilities for the inspection transportation safe operation maintenance and repair of this product...

Page 9: ...arm level It features a deadman enable button and selector buttons to provide pre programmed speeds for all functions except drive and steering This control station is used primarily for service type...

Page 10: ...e is limited by the pre programmed speed setting on the motor but is determined by the position of the joystick in the Upper Control Box 1 3 WORKSHOP PROCEDURES All information contained in this manua...

Page 11: ...he machine when wind speeds exceed 12 5m s 28 m p h Beaufort scale 6 BEAUFORT RATING WIND SPEED GROUND CONDITIONS M S KM H FT S M P H 3 3 4 5 4 12 25 19 4 11 5 17 75 7 5 12 0 Papers and thin branches...

Page 12: ...ach over obstacles but must be used on firm and level ground at all times DO NOT use the lifting mechanism to raise or lower goods or persons except within the cage and subject to the specified weight...

Page 13: ...with the machine to fill the batteries to the correct electrolyte level This is done by locating the battery topup valve behind the mast cover inspection door refer to figure 3 and connecting it to t...

Page 14: ...Control Station 8 Check mast chains by elevating the masts approximately 30cm above the rest position Check for correct routing of the energy chain Raise the masts to full height and check for correc...

Page 15: ...0 control module To check it s operation while in platrom drive the machine onto a suitable ramp to raise it s tilt angle above 2 degrees lift the Jib until the jib limit switch just separates a conti...

Page 16: ...cluding pre operation inspection It should never be used to position a manned or un maned platform NOTE It may be used in the event of emergency to lower the manned platform The issue of reduced speed...

Page 17: ...ON 4 STEERING SWITCH 5 SELECTOR SWITCH 6 MAST SELECT BUTTON 7 LOW HIGH TORQUE SELECTOR 8 HORN 2 DEADMAN GRIP 9 LOW BATTERY WARNING CONTROL FUNCTIONS Table 1 Platform Controls and Indicators ITEMS NAME...

Page 18: ...y charge is low and machine automatically switches into limp mode 10 Overload warning lamp Illuminates when load in basket exceeds SWL Table 2 Lower controls and Indicators LOWER CONTROL PANEL ITEMS N...

Page 19: ...t is imperative that the pre operation Safety Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained in the use of this machine Before beginning...

Page 20: ...sure that the drop bar is in position 4 Check that the route is clear of persons obstructions pot holes or ledges and is capable of supporting the wheel loads Also check that the clearances above belo...

Page 21: ...d to lower the platform using the emergency lowering valves Lower the mast structure before lowering the jib platform structure NOTE Lower the masts fully before lowering the jib structure Figure 8 Em...

Page 22: ...lock ballast from the machine Remove the 13 screws connecting the ballast cover to the mast Undo the 4 bolts connecting the ballast to the mast and use a forklift to remove the ballast block The balla...

Page 23: ...RANE The MB20 26J may be lifted by an overhead hoist crane subject to the following strict procedure Raise the jib to clear the lifting straps as shown Use 4 separate lifting straps connected to a spr...

Page 24: ...e made secure by 1 Chocking the wheels 2 Securing with adequate chains or straps to the lifting lugs on the chassis Figure 5 Securing the Platform TOWING WINCHING VALVES The fail safe brakes are autom...

Page 25: ...ass of a slow moving machine W A R N I N G 2 6 AFTER USE STORAGE AFTER USE EACH DAY 1 Ensure that the platform masts and jib are fully lowered 2 Park the machine on firm and level ground never on a gr...

Page 26: ...mast and jib mount area as a minimum This will prevent moisture from entering the mast battery and chassis areas Figure 3 Battery Disconnect Battery Disconnect switch BATTERIES 1 Disconnect the batter...

Page 27: ...Acceptable PREVENTATIVE MAINTENANCE REPORT Date _______________________________ Owner _____________________________ Model No __________________________ Serial No ___________________________ Serviced...

Page 28: ...bs Maximum Drive Speed Stowed 3 30 km h 2 05mph Maximum Drive Speed Elevated 0 60km h 0 37mph Maximum Gradeability 25 25 Outside Turning Radius 1 90m 6 23ft Electrical Power Source 4 x 6V 375Ah Batter...

Page 29: ...aximum Drive Speed Stowed 3 13 km h 1 94mph Maximum Drive Speed Elevated 0 60km h 0 37mph Maximum Gradeability 25 25 Outside Turning Radius 1 93m 6 33ft Electrical Power Source 4 x 6V 375Ah Battery 4...

Page 30: ...2 Operation Specifications 2 20 NOTES...

Page 31: ......

Page 32: ...A ASIA PHONE 44 0 845 1550 057 FAX 44 0 845 1557 756 NORTH SOUTH AMERICA PHONE 1 785 989 3000 TOLL FREE 1 800 225 0317 FAX 1 785 989 3070 AUSTRALIA PHONE 61 2 9725 4000 FAX 61 2 9609 3057 NEW ZEALAND...

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