
AB60J – 0181971
Maintenance – 5
Frequent Inspection and Maintenance – Every 90 Days or 150 Hours
OK OK - No Service Required
Serial Number
✔
Corrective Action Required
X
Corrected, (Record description of corrective action).
Inspection Procedures Codes
(1) Weld cracks, dents and/or rust
(2) Installation
(3) Leaks
(4) Operation
(5) Condition
(6) Tightness
(7) Residue buildup
(8) See placards and decals inspection chart
Check
OK
✔
X
Chassis
Structural (1)
Steering cylinder pin caps and tie wire (2,6)
Steering linkage (4)
Tires, foam filled (5)
Hydraulic tubes and hoses (3,5)
Decals and placards (2,8)
Torque drive wheel lug nuts per placard on wheel (6)
Torque steer wheel lug nuts per placard on wheel (6)
Right drive motor (3)
Left drive motor (3)
Lubrication points
Turntable
Structural (1)
Torque turntable top bolts @180 ft. lbs. (6)
Torque turntable bottom bolts @180 ft. lbs. (6)
Hydraulic tubes and hoses (3,5)
Riser lift cylinder pin caps and tie wire (2,6)
Riser lift cylinder and holding valve (2,6)
Riser boom emergency bleed down valve (4)
Cowling (5,6)
Wire harness (2,5)
Decals and placards (2,8)
Master level cylinder pin caps (2,6)
Torque master level cylinder bolts @80-100 ft. lbs.
Rotation backlash (5)
Correct operators manual in document holder
System pressure
Lubrication points
Rotation brake (4)
Centerpost (3,6)
Booms
Structural (1)
Main boom pin caps and tie wire (2,6)
Main boom emergency bleed down valve (4)
Hydraulic tubes and hoses (3,5)
Extension cylinder pin caps and tie wire (2,6)
Extension cylinder and holding valve (3,4)
Hose carrier tube and support (7)
Plastic hose track
Electrical wires (5)
Extend retract wire ropes and sheaves (2,5,6)
Main lift cylinder pin caps and tie wire (2,6)
Main lift cylinder holding valve (3,4)
Riser boom pin caps and tie wire (2,6)
Follower arm pin caps and tie wire (2,6)
Jib cylinder pin caps and tie wire (2,6)
Jib cylinder holding valve (3,4)
Check
OK
✔
X
Booms (Continued)
Jib boom leveling pin caps and tie wire (2,6)
Leveling bellcrank pin caps and tie wire (2,6)
Decals and placards (2,8)
Follower arm "X" bars (1,2,6)
Platform
Structural (1)
Decals and placards (2,8)
Platform gate (4)
Hydraulic tubes and hoses (3,5)
Slave level cylinder pin caps and tie wire (2,6)
Slave level cylinder holding valves (3,4)
Platform mounting bolts (2,6)
Platform rotator
Structural (1)
Hydraulic rotator actuator (3)
Platform rotation holding valve (4)
Pylon pin caps and tie wire (2,6)
Mounting bolts and pin caps (2,6)
Upper control station
Foot switch, unit will not start when engaged (4)
Foot switch, functions operate when engaged (4)
Engine START-STOP (4)
Electric throttle, if equipped (4)
Turntable rotation (4)
Riser boom UP-DOWN (4)
Main boom UP-DOWN (4)
Jib boom UP-DOWN (4)
Boom extension IN-OUT (4)
Platform leveling (4)
Platform rotation (4)
Drive range HIGH-MID-LOW, boom stowed (4)
Drive speed SLOW, boom raised (4)
Emergency power, all functions (4)
Emergency shutdown control (4)
Gradual start to stop lift/swing/drive controls (4)
Drive speed limit switch, boom lift (4)
Drive speed limit switch, boom extend (4)
5° tilt alarm (4)
110 volt AC power to platform (2,4)
Summary of Contents for AB60J
Page 29: ...REPAIR PARTS AB60J PARTS MANUAL BRAKE UNIT BRAKE UNIT Wed Feb 24 08 13 23 UTC 2021 2 6...
Page 31: ...REPAIR PARTS AB60J PARTS MANUAL GEAR HUB OMNI GEAR HUB OMNI Wed Feb 24 08 13 24 UTC 2021 2 7...
Page 253: ...REPAIR PARTS AB60J PARTS MANUAL BASE BOOM BASE BOOM Wed Feb 24 08 14 08 UTC 2021 2 78...
Page 536: ...HYDRAULICS AB60J PARTS MANUAL FLOAT VALVE FLOAT VALVE Wed Feb 24 08 14 57 UTC 2021 3 54...
Page 856: ...OPTIONS AB60J PARTS MANUAL TOW PACKAGE TOW PACKAGE Wed Feb 24 08 15 58 UTC 2021 5 1...
Page 884: ...OPTIONS AB60J PARTS MANUAL EXIDE BATTERY EXIDE BATTERY Wed Feb 24 08 16 10 UTC 2021 5 14...
Page 892: ...OPTIONS AB60J PARTS MANUAL RED BEACON DUAL RED BEACON DUAL Wed Feb 24 08 16 12 UTC 2021 5 18...
Page 958: ...OPTIONS AB60J PARTS MANUAL SANDBLAST KIT SANDBLAST KIT Wed Feb 24 08 16 23 UTC 2021 5 47...
Page 960: ...OPTIONS AB60J PARTS MANUAL BOOM WIPER BOOM WIPER Wed Feb 24 08 16 24 UTC 2021 5 48...
Page 962: ...AB60J PARTS MANUAL BOOM WIPER BOOM WIPER Wed Feb 24 08 16 24 UTC 2021 5 48...
Page 998: ...OPTIONS AB60J PARTS MANUAL AIRCRAFT PACKAGE AIRCRAFT PACKAGE Wed Feb 24 08 16 32 UTC 2021 5 64...
Page 1004: ...OPTIONS AB60J PARTS MANUAL LANYARD MOUNT LANYARD MOUNT Wed Feb 24 08 16 33 UTC 2021 5 67...
Page 1022: ...OPTIONS AB60J PARTS MANUAL ALL MOTION ALARM ALL MOTION ALARM Wed Feb 24 08 16 36 UTC 2021 5 76...
Page 1042: ...OPTIONS AB60J PARTS MANUAL GROUNDING LOOP GROUNDING LOOP Wed Feb 24 08 16 41 UTC 2021 5 85...
Page 1057: ...Maintenance 4 AB60J 0181971...
Page 1061: ...Maintenance 8 AB60J 0181971...
Page 1062: ...AB60J 0181971 Maintenance 9 Major Repairs Date Part Number Part Description Repair Performed...
Page 1063: ...Maintenance 10 AB60J 0181971...
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