6
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS..................................................................... 2-5
TABLE OF CONTENTS ..................................................................................................6
SECTION 1 –
FAMILIARIZATION ............................................................................................... 7-8
CONTROL IDENTIFICATION & SAFETY SIGNS ................................................9-11
SECTION 2 - OPERATING INSTRUCTIONS...........................................................12-18
Pre-Start Check List ......................................................................................................... 12-13
Controls – Function & Operation.................................................................................... 13-15
Starting & Stopping Engine.................................................................................................. 15
Starting & Stopping Machine Motion ............................................................................. 15-16
Parking Machine .................................................................................................................... 16
Using Differential Lock ......................................................................................................... 16
Driving the Machine .............................................................................................................. 17
Carrying Loads ................................................................................................................. 17-18
Towing .................................................................................................................................... 18
Transporting Machine ........................................................................................................... 18
Water Crossing ...................................................................................................................... 18
SECTION 3 – MAINTENANCE ................................................................................19-22
Introduction............................................................................................................................ 19
Service – After First 5 Hours ................................................................................................ 19
Change Engine Oil ............................................................................................................. 19
Engine Air Cleaner ........................................................................................................ 19-20
Check Transmission Fluid ................................................................................................ 20
Check Tire Pressure .......................................................................................................... 20
Lubrication – Axle Couplings and Steering King Pins................................................... 20
Check Wheel Lug Nuts ...................................................................................................... 20
Check Brakes ..................................................................................................................... 20
Check Interlocks ................................................................................................................ 21
Service – Every 25 Operating Hours ................................................................................... 21
Check Battery Electrolyte Level ....................................................................................... 21
Check Drive Belt................................................................................................................. 21
Engine Service ................................................................................................................... 21
Service – Every 50 Operating Hours ................................................................................... 21
Check Wear Pads on Driven Clutch ................................................................................. 21
Check Drive Clutch ............................................................................................................ 21
Service – Every 200 Operating Hours (or Yearly) .............................................................. 22
Change Transmission Fluid .............................................................................................. 22
Replace Fuel Filter ............................................................................................................. 22
Storage – Out of Season....................................................................................................... 22
SECTION 4 – ADJUSTMENTS & REPAIRS............................................................23-26
Drive Belt Replacement ........................................................................................................ 23
Service Brake & Park Brake Adjustment ....................................................................... 23-24
Battery Removal .................................................................................................................... 24
Battery Installation ................................................................................................................ 25
Battery Service ...................................................................................................................... 25
Battery Storage...................................................................................................................... 25
Battery Testing ...................................................................................................................... 26
SECTION 5 – ELECTRICAL ....................................................................................27-28
Wiring Schematic .................................................................................................................. 27
Wire Harness Detail............................................................................................................... 28
TROUBLESHOOTING ..................................................................................................29
MAINTENANCE SCHEDULE .......................................................................................30
WARRANTY & PRODUCT REGISTRATION FORM ...............................................31-32
