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200 AMP PULSE MIG WELDER

MIG200i

The MIG200i Pulse is a 230VAC single-phase synergic inverter power source for MIG welding. This

versatile power source is suitable for various applications from general repairs to specifi c material

types used in the body shop industry. Welds a variety of material types and thicknesses such as
steel, stainless-steel, aluminum, high strength and boron steels. Preset synergic curves automati-
cally provide proper settings for individual situations and reduce set up times.

INTRODUCTION

3301025

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Summary of Contents for MIG200i

Page 1: ...ble for various applications from general repairs to specific material types used in the body shop industry Welds a variety of material types and thicknesses such as steel stainless steel aluminum high strength and boron steels Preset synergic curves automati cally provide proper settings for individual situations and reduce set up times INTRODUCTION 3301025 ...

Page 2: ...e of Contents 2 Safety Information 3 4 Specifications 5 Features 6 Description of Equipment 6 Assembling the Unit 7 9 Quick start guide 9 11 Advanced setting 11 14 Maintenance 15 Replacement Parts 16 18 Wiring Diagram 19 Warranty Service and Repair 20 ...

Page 3: ...icon when present gives a graphical description of the potential hazard Arc Welding Electric welding or plasma cutting causes ultra violet rays and weld spatter Bystanders will be exposed to ultraviolet rays and weld spatter Wear welding helmet with appropriate shade lens while using electric welders or plasma cutters Do not allow bystanders while welding or cutting Wear safety shield and protecti...

Page 4: ...pment perform this instal lation The user is responsible for having a qualified electri cian promptly correct any interference problem resulting from the installation If notified by the FCC about interference stop using the equipment at once Have the installation regularly checked and maintained Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use gro...

Page 5: ...delayed type to be used as a protection for the equipment IP23S Protection rating for the housing Grade 3 as the second digit means that this machine may be stored but it is not suitable for use outdoors in the rain unless it is protected S Suitable for use in high risk environments NOTE The equipment has also been designed for use in environ ments with a pollution rating of 3 See IEC 60664 SPECIF...

Page 6: ...ltiple material thicknesses MIG welding of steel stainless steel and MIG brazing of high strength and Boron steels Welds 5356 and 4047 aluminum with standard torch kit optional steel torch MIG1855 Spot weld and pause features with adjustable on time Adjustable arc length inductance burnback and soft arc starting Faster set up time and reduced production times Over 30 years of industry leading tech...

Page 7: ... SEQUENCE fig 7 fig 8 Electrical shock can result when contacting live electrode or internal components Electrical shock can result from absence of grounding lug Welding machine must be connected to power source in accordance with applicable electrical codes Please refer to the troubleshooting tip sec tion located at our web site www 800AB CWELD com for information on wiring the 230 V plug if need...

Page 8: ... the current and voltage values remains in memory in the display A to view the set values slightly turn the knob B If you press the knob B without welding the display A shows the open circuit voltage 0 SET UP FOR STEEL WELDING Insert the wire guide tube supplied along with the welding machine in side the torch adapter C Replace the wire feed roller see fig 3 with the roller suitable for the steel ...

Page 9: ...chine the version and development date of the software and the release number of the synergic curves The display screen A will then show the synergic curve used the start mode 2T 4T 3L the welding current the speed of the welding wire in inches min the welding voltage the thickness of metal to weld in inches and the welding process short MIG or pulse MIG To increase or decrease the welding paramet...

Page 10: ...5 Aluminum Magnesium 2 7 100 Argon 047 157 1 2 4mm 039 217 1 5 5mm PanelandstructuralrepairasrequiredbyOE manufacturers AlMg5 5356 030 Aluminum Magnesium 5 100 Argon 031 197 0 8 5mm 031 236 0 8 6mm All purpose automotivebodypanelandstructural repair pressurevesselsboatsandtruckbodies AlMg5 5356 035 Aluminum Magnesium 5 100 Argon 031 236 0 8 6mm 031 236 0 8 6mm All purpose automotivebodypanelandstr...

Page 11: ...ode is selected Pulsed indicates that the pulsed synergic welding mode is selected Welding mode Start Mode To choose the welding start mode 2T 4T or 3L select one of the 2 modes by means of the knob B and press the knob B for less than 2 seconds to confirm the choice This operation always returns us to the previous display page PROCESS PARAMS Mode 2T the machine starts welding when the torch butto...

Page 12: ... welding current Default 130 The duration of this current S C Time may also be adjusted from 0 1 to 10 seconds default 0 5 sec The switching time Slope Time between the starting current Start Curr and the welding current may also be adjusted from 0 1 to 10 seconds default 0 5 seconds CRA crater filler final crater filling This function is blocked when function 3L is activated It is working during ...

Page 13: ...tment value from 9 9 to 9 9 V default 0 Inductance Adjustment can vary from 9 9 to 9 9 Factory setting is zero If the figure is negative the impedance drops and the arc becomes harder while if it increases the arc is softer To access this function simply highlight it using the knob B and press it for less than 2 seconds The display screen A shows the adjustment bar The figure can be changed and co...

Page 14: ...highlight it using the knob B and press it for less than 2 seconds The display screen A shows the adjustment bar The figure can be changed and confirmed by pressing the knob B for less than 2 seconds Factory OFF The purpose is to return the welding machine to the original default settings To access the function simply highlight it using the knob B By pressing this for less than 2 seconds the displ...

Page 15: ...ake sure the switch F is in O position and that the power supply cable is disconnected from the mains Periodically also clean the inside of the appliance and remove any metal dust using compressed air HOW TO PROCEED AFTER MAKING REPAIRS After making repairs always ensure the wires are fully insulated between the primary side and the secondary side of the machine Avoid the wires coming into contact...

Page 16: ...16 REPLACEMENT PARTS PARTS LIST ...

Page 17: ...L 15 CKS5812371 FRONT PANEL 16 CKS251060 RUBBER PROTECTION 17 CKS246946 KNOB 18 CKSB7018380 STRAIN RELIEF 19 CKS5605191 PANEL CIRCUIT POS PART N DESCRIPTION 20 CKS5813793 COVER 21 CKS5812917 INSIDE BAFFLE 22 CKSB7125370 COIL SUPPORT 23 CKS5813427 SUPPORT 24 CKSP3011 SWITCH PROTECTION 25 CKS3160014 FITTING 26 CKSB7018380 SOLENOID VALVE 27 CKSB7107370 FITTING 28 CKS5812770 BACK PANEL 29 CKS3085466 C...

Page 18: ...0 1 0mm contact tip 10pack MIG18535AL 035 0 9mm Aluminun contact tip 10pack MIG18540AL 040 1 0mm Aluminun contact tip 10pack MIG22545AL 045 1 2mm Aluminun contact tip 10pack MIG1851 nozzle MIG1852 spot nozzle MIG1603 steel liner MIG160AK aluminum liner MIG1854 nozzle support MIG1858 nozzle holder insulator MIG1857 gas diffuser SILICON MIG1859 torch neck CKS3055649 handle complete WHEN ORDERING SPA...

Page 19: ...19 WIRING DIAGRAM WIRING DIAGRAM ...

Page 20: ...ent of the Equipment by other than Seller s authorized representatives e installation repair or maintenance other than specified operator maintenance of the Equipment or related equipment attachments peripherals or optional features by other than Seller s authorized re presentatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or o...

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