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Smithco 15-600-B Parts & Service Download Page 1

Spray Star 1750

Model 15-600-B

SN: 175G264

JULY 2017

Product Support:

Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435      productsupport

@

smithco.com

Parts & Service

Summary of Contents for 15-600-B

Page 1: ...Spray Star 1750 Model 15 600 B SN 175G264 JULY 2017 Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com Parts Service ...

Page 2: ...Hypro Pump 44 45 Accessories 46 90 Plumbing 1752 System Raven 440 46 47 Plumbing 1754 System Raven 203 48 49 Controls 1752 System Raven 440 50 Control 1754 System Raven 203 51 16 524Motorized Control Valve 52 15 737 Strainer 53 15 743 Manifold Ball Valve 54 17 585 18 HD Super Boom 56 60 17 580 20 HD Super Boom 61 65 Triple Nozzle Asembly 66 15 835 Tank Rinsing System 67 16 906 Electric Hose Reel 6...

Page 3: ... left main frame by front bumper Refer to engine manual for placement of engine serial number For product and accessory information help finding a dealer or to register your procuct please contact us at www Smithco com Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts lb kg Empty lb kg Full Fai...

Page 4: ...k brake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sh...

Page 5: ...p h 0 20 kph BATTERY Automotive type 24F 12 volt BCI Group Size 24 Cold CrankingAmps 900 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum Width 6 88 17 cm Maximum Height 10 25 cm FLUIDCAPACITY Crankcase Oil See Engine Manual Fuel 10 gallon 45 46 liters Hydraulic Fluid 5 gallon 19 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONALEQUIP...

Page 6: ...er front pivot D One on the idler arm E One on the brake relay F One on each of the pedal relays G One on the shift arm ELECTRICALCONNECTIONS Use dielectric grease on all electrical connections AIRCLEANERONENGINE 1 Unclip the two clips remove the cover and pull out the element 2 To service clean by tapping gently on flat surface Do not oil Replace if very dirty or damaged 3 Clean out the inside of...

Page 7: ...ecomes milky water contamination may be a problem 8 If either of the above conditions happen change oil immediately after fluid is cool and find the cause Take fluid level readings when the system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SG when hot above 90 F 33 C and SAE 10WAPI Service SJ or higher when cold below 32 F 0 C ambient tempera...

Page 8: ... 1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before discon...

Page 9: ...e oil Check the hydraulic fluid level Check the tire pressure Check condition of hydraulic hoses and fittings Inspect and clean the machine Inspect cooling system Check the battery fluid level and cable connections Change oil when operating under heavy load or high ambient temperatures Change the engine oil and filter Change hydraulic filter Check engine for leaks or loose parts Check air cleaner ...

Page 10: ... cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure 5 psi Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter Change oil Lubricate Machine Ensure all warning decals are intact Item For the week of Maintence Check Item Are...

Page 11: ...If finer adjustment is needed turn clevis on brake cable to adjust length of cable MASTERBOOMSWITCH FOOTSWITCH The master boom switch located on the left floorboard is used to override the master switch on the computer console of the spray systems By pushing down it will turn on off the booms For the 440 System the Master Switch on the computer must be off for the master boom control switch to wor...

Page 12: ... Chart Bl Blue Br Brown Y Yellow G Green O Orange R Red B Black P Purple W White WIRINGDIAGRAM Use dielectric grease on all electrical connections To reset circuit breaker on ball valve you must disconnect power to computer ...

Page 13: ...l Middle 1 15 728 Center Switch Momentary On Off On 1 15 727 Rocker Switch No light 1 15 Pump 15 729 Mount Panel Middle 1 15 726 Lighted Switch 1 15 731 Rocker Switch Amber 1 16 Cruise 15 729 Mount Panel Middle 1 15 726 Lighted Switch 1 15 732 Rocker Switch Green 1 17 Lights 15 725 Mount Panel End 1 15 782 Non Lighted Switch On None Off 1 15 727 Rocker Switch No light 1 18 8849 28 Black Wire 1 19 ...

Page 14: ...12 Diagrams HYDRAULICDIAGRAM ...

Page 15: ...016 Oil Filter 1 23 031 Replacement Filter 1 13 15 683 Hydraulic Hose 433 4 1 14 76 482 Hydrostatic Pump 1 15 76 197 Gear Pump 1 16 15 624 Cooler 1 17 15 684 Hydraulic Hose 58 1 PUMP DISPLACEMENT 76 398 Hydrostatic Pump Displacement Variable to 1 44 in3 R 23 6 cm3 R 22 44 gpm 84 94 lpm at 3600 rpm Max Operating Speed 3600 rpm Rated Pressure 3000 psi 206 8 bar Max Pressure 5000 psi 344 7 bar Max In...

Page 16: ...14 Parts BODY FRAMEDRAWING ...

Page 17: ...ss 1 15 672 Decal Dash Panel 1 11 13 726 Steering Wheel Cap 1 27 077 Decal Smithco 1 12 13 718 Steering Wheel 1 13 15 751 RH Step 1 15 752 LH Step 1 14 15 823 RH Front Fender 1 15 767 LH Front Fender 1 15 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 00 10NHS 4 Ply 2 42 161 02 Wheel 2 16 HB 12 13 200 Bolt 1 2 13 x 2 8 HW 12 Washer 1 2 8 HNFL 12 13 Flange Lock Nut 1 2 13 8 17 15 875 Main Frame 1 1...

Page 18: ...16 Parts NOSECONEDRAWING ...

Page 19: ...On Off On 1 9 Right Boom 15 725 Panel Mount End 1 15 727 Rocker Switch No Light 1 15 728 Centering Switch Momentary On Off On 1 10 17 524 Oval Headlights 2 11 10 421 Head Light Pigtail 2 12 15 301 Orbitrol 1 13 18 169 Adapter 4 14 15 820 Foot Pedal Assembly 1 76 299 Pedal Pad 1 15 HSTP 516 18 100 Machine Screw 5 16 18 x 1 7 HNFL 516 18 Flange Lock Nut 5 16 18 7 16 76 296 Pedal Mount 2 17 HSTP 516 ...

Page 20: ...18 Parts NOSECONEDRAWING ...

Page 21: ...uise Switch Plate 1 HBM 6 1 16 Metric Hex Bolt 6 1 x 16 2 29 48 187 Stub Shaft 1 30 77 207 Buzzer 1 31 15 822 Nose Cone 1 50 400 Rubber Grommet 1 32 12 017 Hour Meter 1 33 15 844 Steering Shim 1 34 13 488 Ignition Switch 1 15 784 Ignition Jumper Wire 1 35 20 730 Speedometer 1 36 50 359 Oil Indicator Light 1 37 76 364 Square Boot comes with 76 362 1 38 HNJ 58 18 Jam Nut 5 8 18 comes with 76 362 1 3...

Page 22: ...20 Parts FRONTAXLEDRAWING ...

Page 23: ... 617 ShockAbsorber 2 13 18 168 45 Elbow 2 14 15 839 Hydraulic Cylinder 1 14 531 Cylinder Seal Kit 1 15 18 154 Rod End 3 HG 14 28 90 Grease Fitting 1 4 28 x 90 3 HNJ 58 18 Jam Nut 5 8 18 3 16 HB 58 11 250 Bolt 5 8 11 x 21 2 3 HMB 58 14 Machine Bushing 5 8 x 14GA 6 HNTL 58 11 Lock Nut 5 8 11 3 18 15 695 Right Spindle 1 20 HNL 12 20 Lug Nut 1 2 20 10 21 27 022 02 Stud 10 22 16 076 King Pin 2 23 HNFL ...

Page 24: ...22 Parts OILANDFUELTANKDRAWING ...

Page 25: ... 1 8800 48 Fuel Line 1 4 x 48 Engine purge Line to Canister 1 18 186 Hose Clamp 2 17 20 692 10 Gallon Gas Tank 1 18 HB 516 18 150 Bolt 5 16 18 x 11 2 4 HW 516 Washer 5 16 8 HNFL 516 18 Flange Nut 5 16 18 4 19 75 792 Tank Hold Down 4 20 42 814 05 RolloverValve 1 42 814 06 Valve Grommet 1 8800 70 Fuel Line 1 4 x 70 Canister to Rollover Valve 1 18 186 Hose Clamp 2 21 20 694 Cap 1 22 20 692 01 Top Dra...

Page 26: ...24 Parts SEATPANEL DRAWING ...

Page 27: ...75 Cotter Pin 1 8 x 3 4 2 15 80 020 Choke Cable 1 16 34 160 Throttle Cable 1 34 160 01 Inner Cable 1 17 15 711 Front Panel 1 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Nut 5 16 18 2 18 60 106 Park Brake 1 19 15 751 Step RH 1 15 752 Step LH 1 20 15 823 Front Fender RH 1 21 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 00 10NHS 4 Ply 2 16 857 02 Wheel 2 22 15 712 Side Panel RH 1...

Page 28: ...26 Parts ENGINE PUMPSANDEXHAUSTDRAWING ...

Page 29: ... Elbow 1 13 23 188 Male Connector 1 14 17 566 Tailpipe 1 HB 516 18 200 Bolt 5 16 18 x 2 1 HNFL 516 18 Flange Lock 5 16 16 1 15 HB 38 16 125 Bolt 3 8 16 X 11 4 2 HNFL 38 16 Flange Lock 3 8 16 2 16 76 197 Gear Pump 1 17 17 565 Tailpipe Guard 1 HB 516 18 075 Bolt 5 16 18 x 3 4 4 HNTL 516 18 Lock Nut 5 16 18 4 18 23 133 Adjustable Elbow 90 1 19 18 133 Hose Barb 1 20 15 702 Adapter 1 21 20 652 Shift Ar...

Page 30: ...28 Parts ENGINE PUMPSANDEXHAUSTDRAWING ...

Page 31: ...18 Lock Nut 5 16 18 4 29 HB 12 13 300 Bolt 1 2 13 x 3 3 30 60 168 Spacer 3 31 60 107 Rubber Insulator 6 32 15 678 Engine Plate 1 33 76 484 Engine Briggs Stratton 31HP 1 76 487 Engine Oil Filter 1 21 161 Wire Block 1 34 76 395 04 CyclonicAir Cleaner 1 76 395 01 Air Cleaner Cartridge 1 76 395 02 Safety Filter Cartridge 1 35 20 594 Guide Disc 2 36 15 876 Spring Mount 1 ...

Page 32: ...30 Parts SPRAYPUMPDRAWING ...

Page 33: ...10 15 704 Belt 1 11 15 688 Cooler Panel 1 12 HB 14 20 075 Bolt 1 4 20 x 3 4 4 HW 14 Washer 1 4 4 13 18 202 Elbow 1 14 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 2 15 18 190 Tee 1 16 18 168 3 8 Straight Elbow 2 17 15 624 Oil Cooler 1 18 HNFL 14 20 Flange Nut 1 4 20 4 19 15 703 Pulley 1 20 76 446 01 Stub Shaft comes with engine 1 21 76 484 Briggs Stratton 31 HP Engine 1 76 487 Engine Oil Filter 1 22 ...

Page 34: ...32 Parts TANKDRAWING ...

Page 35: ...ck Nut 5 16 18 8 16 15 701 Main Frame 1 17 16 998 Hypro Pump 1 18 18 475 Male Elbow 2 19 HB 12 13 125 Bolt 1 2 13 x 11 4 4 HNFL 12 13 Flange Nut 1 2 13 4 20 16 156 Elbow 1 21 16 194 11 4 Anti Vortex Fitting part of tank 1 22 9038 30 Tubing 1 4 1 23 33 496 Reducer Bushing 1 2 to 1 8 1 24 33 495 Bulkhead Fitting 1 16 971 Fitting inside tank 1 25 15 897 175 Gallon Spray Tank 1 16 169 Basket 1 26 15 9...

Page 36: ...34 Parts TURBO QUADAGITATORDRAWING ...

Page 37: ...RT DESCRIPTION QUANTITY 1 16 036 Agitator Jet Includes one each 1 8 5 53 and 3 16 orifices 4 2 16 173 Reducer 3 4 x 1 2 4 3 16 158 Close Nipple 3 4 x 3 4 2 4 16 157 Female Pipe Thread Tee 3 4 x 3 4 x 3 4 3 5 16 172 Nylon Nipple 3 4 NPT x 31 2 1 ...

Page 38: ...36 Parts PARKBRAKEANDREARAXLEDRAWING ...

Page 39: ... Pad Kit 1 10 76 239 Brake Disc 5 hole 2 11 76 238 Wheel Motor 2 HMB 12 14 Machine Bushing 1 2 x 14GA 4 12 HB 12 13 800 Bolt 1 2 13 x 8 4 HNFL 12 13 Flange Lock Nut 1 2 13 4 13 HB 12 13 750 Bolt 1 2 13 x 71 2 4 HNFL 12 13 Flange Lock Nut 1 2 13 4 14 15 681 Hydraulic Hose 4 15 34 057 Tee 2 16 15 700 RearAxle 1 17 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 8 HNFL 516 18 Flange Nut 5 16 18 8 18 HWK 51...

Page 40: ...38 Parts 15 301 ORBITROL DRAWING ...

Page 41: ... 08 Drive Pin 1 15 Spool 1 16 Spring Retaining Ring 1 17 10 576 05 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering Spring Kit 1 15 301ORBITORSPECIFICATIONS Inlet Relief Valve Setting 1020 psi 70 bar Nominal Flow 3 gpm 11 lpm Displacement 4 50 cu in R 73 8 cu cm R Check Valve for Manual Steering Yes Inlet Pressure Rating ...

Page 42: ...40 Parts 76 482HYDROSTATICPUMPDRAWING ...

Page 43: ... 13 77 239 10 Crush Ring 1 14 60 343 12 Shaft Seal 1 15 77 239 11 Seal Cover 1 16 77 239 12 Key 1 17 77 239 13 Gasket 1 18 76 482 01 Back Plate 1 19 33 058 27 Dowel Pin 2 20 60 343 23 Bearing 1 21 77 239 15 Relief Valve 2 22 77 239 16 Tow ValveAssembly 1 23 76 160 Charge PumpAdaptor 1 24 77 239 17 Cap Screw 2 26 77 239 18 Cap Screw 2 27 77 239 19 O Ring 1 28 60 343 43 Gerotor and Coupler 1 29 77 2...

Page 44: ...42 Parts 76 197EATONGEARPUMPDRAWING ...

Page 45: ...97 01 Front Plate 1 3 Washer 4 4 76 197 06 Cap Screw 8 5 76 197 07 Retaining Ring 1 6 Shaft Seal 1 7 33 061 15 Washer 1 8 O Ring 2 9 Backup Gasket 1 10 Seal 1 11 Wear Plate 1 12 76 197 04 Shaft comes with Idler Gear 1 13 76 197 02 Back Plate 1 14 Plug 1 76 197 08 Seal Kit 23 145 Oring ...

Page 46: ...44 Parts 16 998HYPROPUMPDRAWING ...

Page 47: ...06 Mounting Flange 1 10 16 998 07 Bolt 11 16 966 06 Slinger Ring 1 12 16 966 10 Ball Bearing 2 13 16 966 12 Pump Shaft 1 14 16 822 20 Key 1 15 16 966 13 Bearing Retainer 1 16 16 994 05 Bolt 1 17 16 994 06 Retaining Washer 1 18 16 994 03 Spacer 1 19 Bolt 4 20 16 994 01 Clutch 1 21 16 994 04 Set Screw 3 16 998 12 Pump Only 16 967 Silicone Carbon Seal Kit When servicing the spray pump or filter all c...

Page 48: ...46 Accessories 1752PLUMBINGDRAWING RAVEN440 15 818 75 Fitting Oring 15 817 50 Fitting Oring ...

Page 49: ...116 Hose Clamp 1 18 040 Hose Clamp 1 20 16 156 Elbow 3 21 18 372 3 Way Valve 1 18 372 01 T Handle 1 22 16 180 Quick Coupler Male 1 23 16 935 Quick Coupler Cap 1 24 16 161 Fitting 2 25 8897 35 11 4 Discharge Hose 35 1 18 116 Hose Clamp 2 26 16 825 Hex Bushing 1 27 16 998 Pump 1 28 16 194 11 4 Anti Vortex Fitting comes with tank 1 29 16 155 Elbow 1 30 1 2 Double Threaded Fitting comes with tank 1 31...

Page 50: ...48 Accessories 1754PLUMBINGDRAWING RAVEN203 Tank Front 15 818 75 Fitting Oring 15 817 50 Fitting Oring ...

Page 51: ...80 Poly Hex Plug 1 17 15 737 Flanged Strainer 1 16 968 03 Screen 50 mesh 1 18 15 735 50 1 FTP Fitting 1 19 15 825 QC Flange Adapter 1 20 15 738 Fllanged Ball Valve 1 21 8897 66 11 4 Discharge Hose 66 1 18 116 Hose Clamp 2 22 16 156 Elbow 3 23 8896 68 1 Suction Hose 68 1 18 116 Hose Clamp 1 18 040 Hose Clamp 1 24 18 372 3 Way Valve 1 18 372 01 T Handle 1 25 16 180 Quick Coupler Male 1 26 16 935 Qui...

Page 52: ... Motorized Control Valve 1 8 18 373 Flow Meter 1 9 15 369 Console Control Cable 1 10 33 271 Fuse Block 1 11 33 562 Auto Blade Type Fuse 40 amp 1 12 33 508 Auto Blade Type Fuse 15 amp 1 13 33 509 Master Boom Floor Switch 1 14 16 697 Master Switch 1 15 16 141 Boom Switch 3 16 16 873 Adjustment Switch 1 17 16 525 01 Rate1 Rate2 Manual Switch 1 18 16 140 Power Switch 1 19 9027 Terminal T tap 1 8958 Ma...

Page 53: ...ting 1 7 16 958 02 Fuse Holder 1 16 525 03 Fuse 15 AMP 1 8 16 895 Pressure Switch 1 9 16 958 04 CableAssembly 8ft Enclosure Hook Up 1 10 16 958 05 Union Fitting 1 11 16 524 Motorized Control Valve 1 12 15 743 Manifold Valve 1 13 15 776 Tee 1 14 16 955 Tubing 1 15 16 902 CableAssembly 72 Solenoid Hook Up 1 16 33 271 Fuse Block 1 17 33 508 Auto Blade Type Fuse 15 amp 1 18 10 225 Wire Harness fuse bl...

Page 54: ...n or if the printed circuit board is corroded Before reassembling valve remove the coupler shaft from the valve body Apply Loctite to coupler shaft and woo druff key Place the coupler shaft Ref 7 and the woodruff key Ref 5 onto the motor shaft Plug motor into the valve connector coming from Sprayer Control Console Check that the motor rotates in both directions Motor must stop when coupler CAM rel...

Page 55: ...737STRAINERDRAWING REF PART DESCRIPTION QUANTITY 1 15 737 01 Strainer Head 75 Series 1 2 16 968 03 50 Mesh Strainer 1 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1 6 14 521 05 Cap 1 ...

Page 56: ... 1 6 15 517 11 Thrust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 15 743 02 75 Tee Body 1 17 15 743 06 Screw SS 4 18 15 743 03 Mounting RailAluminum 1 15 552 10 Spare P...

Page 57: ...55 Accessories NOTES ...

Page 58: ...56 Accessories 17 58518 HDSUPERBOOMDRAWING ...

Page 59: ...RH 1 13 30 185 Arm Pivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 76 128 Bushing part of 30 185 4 14 HB 38 16 175 Bolt 3 8 16 x 13 4 2 HNFL 38 16 Flange Lock Nut 3 8 16 4 15 17 589 Limit Hinge RH 1 16 17 596 Hinge Pin w Spacer 2 HP 18 100 Cotter Pin 1 8 x 1 2 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 17 17 528 Boom Center 1 19 18 234 1 Bushing part of 30 214 ...

Page 60: ...58 Accessories 17 58518 HDSUPERBOOMDRAWING ...

Page 61: ... 13 2 35 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 36 17 592 Lock Hinge LH 1 37 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 8 16 2 38 17 619 Tube Cap 4 39 30 258 Ribbed 1 Plug 10 40 17 635 Clean Load Mount 1 8803 13 BLack Trim 13 1 BOOMMOUNTTOTRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5...

Page 62: ...4 33 506 Nozzle body see nozzle drawing 11 5 18 415 3 4 Hose Barb 1 6 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 8887 5 Orange PVC Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 8887 13 Orange PVC Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Page 63: ...4 33 506 Nozzle body see nozzle drawing 12 5 18 415 3 4 Hose Barb 1 6 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 8887 5 Orange PVC Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 8887 13 Orange PVC Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Page 64: ...62 Accessories 17 58020 HDSUPERBOOMDRAWING ...

Page 65: ...lt 5 16 18 x 3 4 4 HNFL 516 18 Flange Lock Nut 5 16 18 4 12 17 532 Right Boom Arm 1 14 33 506 Body see nozzle drawing 12 HB 516 18 075 Bolt 5 16 18 x 3 4 12 HNTL 516 18 Lock Nut 5 16 18 12 15 17 632 Boom Hinge Complete 2 HB 38 16 100 Bolt 3 8 16 x 1 16 HNFL 38 16 Lock Nut 3 8 16 16 19 17 636 Fresh Water Tank Mount 1 20 17 537 Square U bolt 1 21 HB 38 16 300 Bolt 3 8 16 x 3 2 HNTL 38 16 Lock Nut 3 ...

Page 66: ...64 Accessories 17 58020 HDSUPERBOOMDRAWING ...

Page 67: ...nge Lock Nut 5 16 18 2 38 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 39 17 592 Lock Hinge LH 1 40 HB 38 16 100 Bolt 3 8 16 x 1 2 HNFL 38 16 Flange Lock Nut 3 8 16 2 HW 38 Washer 3 8 2 41 17 635 Clean Load Mount 1 8803 13 Black Trim 13 1 43 30 258 1 10 14ga Ribbed Plug 10 BOOMMOUNTTOTRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Bolt 5 16 18...

Page 68: ...booms multiply quantity by 12 Quantity is per nozzle body For 18 booms multiply quantity by 11 Quantity is per nozzle body For 15 booms multiply quantity by 9 Nozzles are located 20 51 cm apart on the right left and center tubes There are predrilled holes in all tubes The Nozzle should be at a 45 angle to the ground for proper application For re ordering Nozzle Kits the following numbers apply 33 ...

Page 69: ... 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 1 3 4 hole 5 from outside edge of cover Install Tank Rinsing kit as shown with the Double Thread Fitting Ref 5 going into the cover Basket Must be removed During Use ...

Page 70: ...68 Accessories 16 906ELECTRICHOSEREELDRAWING ...

Page 71: ...ly 1 10 HB 516 18 075 Bolt 5 16 18 x 3 4 8 11 16 906 26 Pipe Cap 3 4 1 12 HWL 516 Lockwasher 5 16 8 13 Motor 12VDC 1 14 HW 516 Washer 5 16 4 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516 18 100 Bolt 5 16 18 x 1 4 18 16 906 17 Key 1 19 Set Screw 2 20 16 906 29 Pinion 1 21 HNTL 38 16 Lock Nut 3 8 16 4 22 16 906 18 Frame Assembly 1 23 16 906 08 Mounting Pillow Block Bottom 2 24 16 906 24 Bearing 2 25 1...

Page 72: ...NINSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the positive and the white to the negative ...

Page 73: ...oved HOSE REPLACEMENT PROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked 2 Remove hose clamps and disconnect hose from swivel Remove old hose 3 Insert new hose through roller guide connect to swivel and reinstall hose clamps Use spring guard over hose to protect the hose from bei...

Page 74: ...e 1 9 HWL 516 Lockwasher 5 16 8 10 HB 516 18 075 Bolt 5 16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 03 Lock Pin Assembly 1 16 HB 516 18 075 Bolt 5 16 18 x 3 4 2 HW 516 Washer 5 16 2 17 16 129 07 Frame Assembly 1 18 16 906 08 Mounting Pillow Block Bottom 2 19 16 906 24 Bearing 2 20 16 9...

Page 75: ... the lines 2 Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines 3 Remove key from ignition set park brake and block wheels 4 Install hose reel mount on the left side of the machine over the rear wheel 5 Use the clamps and bolts to secure the mount to the machine 6 Install the support bracket from the reel pl...

Page 76: ... removed Reinstall clamp and o ring and tighten The cap will not be used again 2 Install a 15 736 Elbow onto the top of the reducer with a 15 740 clamp Ref 3 and O ring Rotate it 90 so it points to the rear of the machine then tighten clamp 3 Install the 15 738 ball valve Ref 6 onto the elbow using a 15 740 clamp and O ring Tighten with the handle on the top or side 4 Install the 15 749 Hose Barb ...

Page 77: ...e Handle can be positioned so it clears the other hoses by rotating it before the clamp is tightened Tighten clamp when ball valve is in the position you wanted 3 Install the 15 736 Elbow Ref 4 on top of the ball valve pointing to the back of the machine and secure with 15 740 clamp Ref 3 and O ring Tighten 4 Install the 15 749 flanged hose barb Ref 5 on to the open end of the elbow with a 15 740 ...

Page 78: ...nge Bolt 5 16 18 x 3 4 1 4 HN 14 20 075 Hex Bolt 1 4 20 x 3 4 2 HBFL 14 20 Flange Lock Nut 1 4 20 2 5 15 755 Mount Plate 1 A 14 291 04 Tank Bracket 2 B 14 284 02 CapAssembly 1 C Blue Tube 1 D Clear Tube 1 E 14 291 03 Compressor Only 1 14 291 01 Black Cover 1 F 14 291 02 Foamer Tank 1 G 14 291 05 Double Switch Box 1 33 508 Fuse 1 15 506 02 Center Switch 1 14 291 14 Switch 1 A G 14 291 Foamer includ...

Page 79: ... DESCRIPTION QUANTITY 1 14 291 03 Compressor 1 2 15 504 04 Wiring Harness 1 3 14 291 05 Switch Box 1 33 508 Fuse 1 15 506 02 Center Switch 1 14 291 14 Switch 1 4 15 509 Power Cable 1 5 33 271 Fuse Block part of machine 1 33 508 Fuse 15 amp 1 ...

Page 80: ...78 Accessories 17 505FOAMMARKERFOR1750DRAWING ...

Page 81: ...nt Plate Ref 5 to the Tank Carrier 4 Place Foamer unit Refs A G on the Mount Plate Ref 5 and bolt in place with four 5 16 18 x 3 4 Flange Bolts and 5 16 18 Flange Lock nuts Ref 1 Foamer must be placed with the Cap Assembly Ref B facing to the rear of the machine 5 Tighten hardware CONNECTINGTHECAPASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tub...

Page 82: ...ZZLEMOUNT REF PART DESCRIPTION QUANTITY 2 16 987 Foam Nozzle Mounting Kit 1 per boom 3 15 507 Foamer Tubing 1 4 Clear Tubing 5 15 511 Foam Nozzle 2 6 Blue Tubing 7 15 510 01 Nozzle Mounting Rod 2 8 Boom 9 16 795 Square Clamp 4 ...

Page 83: ...Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors Ref A on the right side of compressor as far as possible 8 Follow the same steps for the right boom tubing Notice the right...

Page 84: ... 14 291 02 Tank 1 3 14 291 01 Black Cover 1 14 291 03 Compressor Complete 1 4 14 284 02 CapAssembly 1 5 14 291 04 Tank Bracket 1 6 14 291 05 Double Switch Box 1 7 15 511 Foam Nozzle 1 8 15 510 01 Nozzle Mounting Rod 1 9 16 987 Foam Nozzle Mounting Kit 1 14 536 Compressor Sub assembly ...

Page 85: ...NTITY 1 15 511 01 Foam Nozzle Inlet Body 1 15 511 02 Foam Sponge 1 15 511 10 Plastic Screen 1 2 Hose Clamp 1 3 Drop Tube 1 4 15 511 08 Long Foam Sponge 1 5 15 511 09 Stainless Steel Screen 1 6 Hose Clamp 1 NS 15 510 01 Nozzle Mounting Rods 2 15 511 07 Foam Nozzle Sub Assembly ...

Page 86: ...ank mounts on the rear of all the machines 2 The Bracket is already attached to the SUper Boom center boom post 3 Install the nipple Ref 2 elbow Ref 3 and spigot Ref 4 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank onto the mount bracket using four 5 16 x 3 4 bolts washers and lockwashers TIghten 5 Rinse tank with clear water and check for leaks around fittings ...

Page 87: ... Adapter Quick Coupler already on machine 1 6 16 851 1 Nipple already on machine 1 7 18 448 1 Ball Valve already on machine 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 The DLJ Meter is for use only with COLD WATER up to 122 F 50 C 3 Slowly open any upstream valves to prevent damage to the meter Gallons to Cubic feet Conversion Multiply gallons reading by...

Page 88: ...scharge Hose 113 1 5 18 391 Coupling 1 6 16 972 Street Elbow 1 7 15 620 CleanloadAssembly 1 HBFL 516 18 075 Flange Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flange Lock Nut 5 16 18 4 8 17 635 Clean Load Mount comes with boom 1 9 16 975 45 Elbow 1 10 16 159 Fitting 1 11 HLC A 200 Loom Clamp 1 12 14 604 Loom Clamp Mount 1 HB 516 18 100 Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Lock Nut 5 16 18 2 ...

Page 89: ...8 hose to the back of the sprayer so it connects over the top of the left boom support tube 6 Mixer Mount Ref 8 is already installed on boom center post 7 Mount Cleanload Assembly Ref 5 onto mixer mount using 5 16 x 3 4 flange bolts and flange nuts Tighten 8 Install 18 391 reducer coupling Ref 4 onto outlet side Then a 16 156 90 elbow Ref 2 into the coupling pointing up and one into valve with yel...

Page 90: ...88 Accessories 15 620CHEMICALCLEANLOAD PARTSDRAWING ...

Page 91: ...4 20 2 17 Bolt 1 4 20 x 3 4 SS 2 18 15 620 01 Frame Back Mount 1 19 Screw 10 24 x 375 2 20 15 620 11 Elbow 1 2 2 21 15 620 10 Valve SS Tank Rinse 1 22 15 620 09 HB 1 2 MNPT x 1 2 HB 2 23 15 620 05 HB Tee 1 2 MNPT to 1 2 HB 1 24 Tee 1 2 FNPT 1 25 Nipple 1 2 1 26 15 620 20 Gasket 1 1 27 Valve Bottle Rinse Base Assy 1 28 Bottle Rinse Head 1 29 Valve 1 2 1 30 HB Elbow 1 2 MNPT x 3 8 HB 1 31 HB Tee 3 8...

Page 92: ...per Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position 11 Open lid and inspect for chemical residue Repeat step 10 as necessary 12 Close knife valve by pulling red handle out towards you Turn inlet yellow handle off LOADINGLIQUIDAND ORPOWDEREDCHEMICALWITH...

Page 93: ...ay Pump E 15 636 Decal Spray Star 1750 F 15 637 Decal Control Panel G 15 672 Decal Dash H 15 719 Decal Speed Control I 16 228 Decal Towing J 25 279 Decal Hot and Moving Parts K 25 307 Decal Gas L 25 286 Decal Pinch Point M 25 298 Decal Warning Hot N 25 356 Decal Tire Pressure O 25 373 Decal Smithco P 25 381 Decal 96 dBA Q 27 077 Decal Smithco R 27 093 Decal Hydraulic Oil S 25 277 Decal Battery T 3...

Page 94: ... Motor 15 301 01 Seal Kit 15 839 Hydraulic Cylinder 14 531 Seal Kit 11 158 LinearActuators 11 158 01 Seal Kit 76 238 Wheel Motors 14 080 Seal Kit 76 398 Hydrostatic Pump 77 239 22 Seal Kit 76 197 Gear Pump 76 197 08 Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OTHERPARTS 16 953 Hinged Cover On Tank with Gaske...

Page 95: ...afe operation of this product at your location Instructions for Obtaining Warranty Service You are responsible for notifying the Authorized Smithco Products Distributor from whom you purchased the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have questio...

Page 96: ...facturers if inspection by the original component manufacturer indicates that failure was due to normal wear and tear expected consumption through use or improper care or service Other Legal Disclaimers The above remedy for product defects through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific lega...

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