SMITH & LOVELESS Sonic Start Streamline Installation & Operation Instructions Download Page 1

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Sonic Start

Streamline

for PiSta

retrofit kit - 1 PumP

reorder #H67a255

installation & operation

instructions

Smith & Loveless Inc.

Thank you for purchasing the Smith & Loveless, Inc. patent-pending

Sonic Start

Streamline

for

PiSta

etrofit Kit, S&L Part

No. H67A255. This Kit has all of the parts required to convert your Top

Mounted

PISTA

Turbo Grit Pump from electrode to the

Sonic Start

Streamline

Vacuum Priming System.

Part #: 67P6

PN: H67A255

Summary of Contents for Sonic Start Streamline

Page 1: ...eless Inc Thank you for purchasing the Smith Loveless Inc patent pending SONIC START STREAMLINETM for PISTA Retrofit Kit S L Part No H67A255 This Kit has all of the parts required to convert your Top Mounted PISTA Turbo Grit Pump from electrode to the SONIC START STREAMLINETM Vacuum Priming System Part 67P6 PN H67A255 ...

Page 2: ...tuation which if not avoided could result in death or serious injury These signs appear with an orange background and black letters CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury These signs appear with a yellow background and black letters Operator Safety Table of contents Topic Page Operator Safety 2 Parts Included In Kit 3 Tools R...

Page 3: ...lation Instructions This Document not shown Parts included in kit Please make sure your kit contains all of the parts and quantities noted in the Item and Description section below and assure that none of the parts are damaged before starting to install this kit Report any damaged or missing parts to the Smith Loveless Parts Department at 800 922 9048 Your kit contains the following parts 2 1 5 4 ...

Page 4: ...and insulated cover down to 300 F for the dome and solenoid valve assembly order the STREAMLINE Jacket kit PN H67A262 Before starting check the existing vacuum dome assembly on the Top Mounted PISTA Turbo Grit Pump Does the dome have one or two holes in the top of the plastic dome If it has one hole you have everything you need If the dome has two holes then you will also need to order one 1 PN 11...

Page 5: ...t included in this kit to the conduit threads on the Sonic Start Probe s electrical fitting See Photo 1 and 2 Step 3 Open up the Sonic Start Probe s electrical fitting by prying the plug out from the body See Photo 3 A small screw driver can be used to pry out the plug Photo 1 Grommet O Ring Cord Grip conduit Fitting Photo 3 Plug Plug SONIC START Electrical Fitting SONIC START Electrical Fitting S...

Page 6: ...plug of the Sonic Start electrical connector see Photo 5 Step 5 The other end of the new wires needs to be labeled with a piece of masking tape Pin 1 Pin 2 or Ground Pin depending on what the wire is tied to so that the wires can be connected to the correct location see Photo 6 There are 4 Pins on the plug and only three Pins will be used see Photo 4 Photo 5 Photo 4 Ground Wire Wire 1 Wire 2 Plug ...

Page 7: ... of your existing Electrode Relay or SONIC START Operating Module Item 1 Step 7 Insert the plug back into the SONIC START Probe s electrical fitting See Photo 7 Install the SONIC START electrical fitting onto the SONIC START Probe See Photo 8 Step 8 Tighten the SONIC START Probe s electrical fitting onto the conduit not included in this kit that will run to the existing electrode relay or SONIC ST...

Page 8: ...onnector to the panel with the Electrode Relay or Sonic Start Operating Module socket In Step 6 you located the relay or Operating Module Cable Ties Item 5 have been included for use with the conduit if your installation requires Photo 9 Conduit Fitting Conduit SONIC START Electrical Fitting ...

Page 9: ...rious bodily injury or death WARNING All electrical work should be performed by a qualified electrician and per all applicable codes Failure to do so may result in severe bodily injury or death Now the wiring for the electrode relay must be modified in order to use the new SONIC START Operating Module Item 1 There are three different types of electrode relays that have been used on Smith Loveless ...

Page 10: ...ay 1 in Photo 11 use steps 11 to 14 Relay 1 Photo 11 but keep any other wires connected to pin 1 or pin 8 Do not reuse any wires with a resistor capacitor or diode Step 11 Remove the clear relay from its socket Remove any wires that are connected to pin 2 or pin 7 of the electrode relay socket A wire from pin 2 will go to either pin 1 or pin 8 Remove this wire ...

Page 11: ...connections with the same number as the wire terminated on the load secondary side of the control circuit breaker Step 13 Run the wire from Pin 1 of the SONIC START Probe s electrical fitting to Pin 2 Step 14 Run the wire from Pin 2 of the Sonic Start Probe s electrical fitting to Neutral and run the Ground wire to ground Skip ahead to Step 30 Wire from pin 1 of SONIC START Probe s electrical fitt...

Page 12: ...Remove any wires from pins 3 and 4 Typically they are connected to the terminal strip Consult your wiring diagram for the correct wire number Step 16 Remove the wire from pin 2 and connect it to the wire from pin 2 of the Sonic Start Probe s electrical fitting Photo 12 Remove from pin 2 and connect to the wire from pin 2 of the SONIC START Probe s electrical fitting ...

Page 13: ...9 Move any wire s from Pin 7 to Pin 5 These pins are on the opposite side of the socket so it may be necessary to run a new wire or to wire nut another piece of wire onto it to reach Step 20 If there is a jumper wire between Pins 1 and 8 remove it Wire from pin 1 of the SONIC START Probe s electrical fitting Remove the wire from pin 5 and connect it to the ground wire from the SONIC START Probe s ...

Page 14: ...what wire number is terminated on the load secondary side of the control circuit breaker Run a wire from Pin 7 of the socket to one of the terminal blocks or other connections with the same number as the wire terminated on the load secondary side of the control circuit breaker Skip ahead to Step 30 To Control Power ...

Page 15: ...ve any wires from Pins 6 and 8 Typically they are connected to the terminal strip Consult your wiring diagram for the correct wire number Step 24 Remove the wire from Pin 2 and connect it to the wire from Pin 2 of the SONIC START Probe s electrical fitting Relay 3 Photo 13 Remove from pin 2 and connect to the wire from pin 2 of the SONIC START Probe s electrical fitting ...

Page 16: ...Pin 1 Step 29 Look at the control circuit breaker and see what wire number is terminated on the load secondary side of the control circuit breaker Run a wire from Pin 7 of the socket to one of the terminal blocks or other connections with the same number as the wire terminated on the load secondary side of the control circuit breaker Wire from pin 1 of the SONIC START Probe s electrical fitting Re...

Page 17: ...C START STREAMLINE vacuum dome assembly see Photo 16 You will require additional wire and conduit not included in this kit to wire from the SONIC START STREAMLINE solenoid valve dome assembly to the vacuum priming panel Each installation is unique so you will need to determine how much wire and conduit you will need based upon the location of your vacuum priming panel Diagram 2 shows a common Top ...

Page 18: ...el see Photo 18 Allow enough extra wire at the vacuum priming panel so that it can be run to the required location inside the vacuum priming panel Step 35 Connect the Ground wire from the SONIC START STREAMLINE solenoid valve on the SONIC START STREAMLINE vacuum dome assembly to a Ground terminal located inside of the vacuum priming panel see Photo 19 Step 36 Connect the Power wires from the SONIC...

Page 19: ...elf inside of the vacuum priming panel or on a bracket located at the pinch valve Again remove the existing vacuum priming solenoid valve and associated tubing Once done the new SONIC START STREAMLINE vacuum priming solenoid valve located on top of the SONIC START STREAMLINE vacuum priming dome is now installed see Diagram 3 Diagram 3 NEW SONIC START STREAMLINE Solenoid Valve Vacuum Priming Panel ...

Page 20: ...f the bulkhead fitting Keep the bulk head fitting installed Now install a male tubing connector Item 3 to each side of the bulkhead fitting both inside and outside of the panel see Photos 22 23 Step 40 Install the vacuum tubing Item 4 from the SONIC START STREAMLINE vacuum dome assembly to the male tubing connector Item 3 on the wall on the outside of the vacuum priming panel see Diagram 4 Leave a...

Page 21: ...Remove any remaining vacuum tubing from the previous system that is not being used in the Sonic Start Streamline for PISTA Vacuum Priming System Step 44 Perform a final check to make sure everything is complete Check that all vacuum tubing Item4 is in place and secure in the fittings Check that the dome assembly is secure and restrained in the pump adapter Check that all tools and unused parts are...

Page 22: ...is primed Electrical Problems Indicating Light A flashing Red light means that there is an overload or short circuit in the SONIC START wiring or a problem with the SONIC START Prime Sensing Probe See the Troubleshooting Section of this manual to determine the problem Simulate The Priming Process The SONIC START comes with a means to test the SONIC START Prime Sensing Probe This is done by changin...

Page 23: ...x the leak take the connection that is leaking apart and put Teflon tape or other thread sealant on the male fitting and reassemble 4 Check the solenoid valve to make sure it is not clogged or filled with debris 5 Check the reeds in the vacuum pump If the reeds are old and not providing adequate vacuum this could be an additional reason you are having priming problems 6 Repeat steps 2 and 3 until ...

Page 24: ... the problem then switch out the SONIC START Prime Sensing Probe itself The Troubleshooting 3 If the pump runs but it is not primed and the Green indicating light is On and the Red indicating light is Off follow the steps below until the pump will prime 1 If the Green indicating light on the SONIC START Prime Sensing Probe is lit and the Red light is not lit clean the SONIC START Prime Sensing Pro...

Page 25: ... of the wiring items and it does not correct the flashing Red light then check the wiring Make sure the wiring is attached to the SONIC START Prime Sensing Probe If it was not securely connected and now it is thus resolving the problem the pump will now operate normally If not go to Step 3 3 If the Red light is still flashing switch the SONIC START Operating Module out with another SONIC START Ope...

Page 26: ...acement Retrofit Kit parts are the responsibility of Owner SMITH LOVELESS will not assume responsibility for the cost of any repairs or Warranty Part Description 4L628F SONIC START Sensor 4L264S SONIC START Operating Module 5L49B 8 Pin Socket 5L150A Cable Ties 1L545B Solenoid Valve 87B133B Dome Part Description 87A384 Brass Bulkhead Adapter 11L4J O Ring for Bulkhead Adapter 6L222A Jam Nut 1L43B Re...

Page 27: ...ectiveness of grit being captured on the chamber s flat floor Beyond this the PISTA 360 with V Force Baffle also permits design flexibility so that water elevations can be controlled Water level control is important because it maintains the correct velocities approaching the grit chamber Previously the most common way to accomplish water level control in the chamber was to back up the flow with a ...

Page 28: ...ith Loveless Inc 14040 Santa Fe Trail Drive Lenexa KS 66215 1284 USA Ph 800 922 9048 Fax 913 748 0106 www smithandloveless com E mail answers smithandloveless com Part 67P6 Smith Loveless Inc 2010 9 15 2010 ...

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