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WD3060 - WD5090 

USER MANUAL 

22 

 

10

 

 WASHING PROGRAMS - DESCRIPTION 

The default ‘original’ programs are installed in program positions 1 to 20. These programs have been researched and 
formulated  so as to guarantee the best  possible washing and disinfecting results. However, they can be changed in 
relation to the quantity of detergent. 
The remaining 10 positions from 21 to 30 are empty and can be used by the customer to create his own programs. 
These  new  programs  can  either  be  created  in  the  manual  mode  by  means  of  the  keyboard,  or  by  using  the  
“WDTRACE” software (which can be purchased as an optional). 
It is always possible to reinstall the original programs by loading them (consult the relative section).  
 

10.1

 

WASHING AND DISINFECTING PROGRAMS FOR OPERATING THEATERS

 

The annex “

Program Table

” document describes the functions accomplished by the 20 Operating Theater default 

programs. 
 

Only peristaltic pumps P1 and P2 are activated in the standard programs. To activate the other pumps, access the 
programming menu and activate them in the required phase. 
 
A drying phase for the material can be added to the washing program. 
 

To prevent possible contamination

 amongst the various cycles due to water residues that may have remained after a 

program, 

it is advisable to run program N° 1 (chamber prewash), empty chamber, at the beginning of a work day

 as 

a preventive safety measure.  
 
A washing program generally comprises phases of different types: 
 

Prewash with mains or demineralized water 

dilutes or softens the pollutants on the instruments; Use cold water without additives to eliminate coarse dirt and 
foam substances. 
 

Hot alkaline wash 

effective action that detaches the pollutants from the walls and solubilizes them; this phase is usually performed at 
temperatures between 40°C and 65°C for a few minutes. Alkaline or neutral detergents are used. 
 

Neutralizing in an acid environment 

 

action that eliminates alkaline residues 

 

solubilization of the calcium carbonate precipitates from the surfaces of the instruments  

 

prevents the surfaces from becoming opaque 

 

Rinsing with mains water 

 

dilution of the previously used chemical additives 

 

every rinse dilutes the initial concentration of the pollutant by about 99% 

 

Rinsing in demineralized water 

 

 

dilutes the inorganic salts and any organic fractions in the mains water 

 

Thermal disinfection 

 

Thermal disinfection is a hot washing phase where the washing temperature exceeds 70°C and is maintained for a 
period of time that depends on the required thermal disinfection action. 
Consult the next section for details about the thermal disinfection process. 
 

Drying phase

 

Final process phase that must guarantee sufficient drying 

Summary of Contents for WD3060

Page 1: ...WD3060 WD5090 WD3060 WD5090 WASHER DISINFECTOR USER MANUAL...

Page 2: ...CTING CYCLE 14 7 4 HALTING A PROGRAM IN PROGRESS 15 7 5 PERFORMING A STAND ALONE DRYING CYCLE 15 7 6 PRINTING OUT THE LAST CYCLE PERFORMED 16 7 7 POSTPONING THE CYCLE START 16 7 8 SECURITY POLICY USER...

Page 3: ...IS TO BE OUT OF USE 32 13 4 REUSING THE DEVICE AFTER A PERIOD OUT OF USE 32 13 5 TROUBLESHOOTING 33 14 ROUTINE INSPECTIONS AND MAINTENANCE 34 14 1 DAILY 34 14 2 WEEKLY 34 14 3 EVERY SIX MONTHS 34 14...

Page 4: ...EC 61010 1 2001 The manufacturer declines all liability for uses other than those described in this manual Consumables detergents air filters thermal printer paper etc are not covered by the warranty...

Page 5: ...ts unless the electricity supply is disconnected Transport and unpacking precautions Biohazard Flammability hazard At the end of its working life the product must be consigned to a disposal plant for...

Page 6: ...by specifically trained staff The authorized installation engineer will train the staff assigned to use the appliance at the time of installation The manufacturer declines all liability in the event...

Page 7: ...redetermined limits when used in accordance with its operational procedures performance qualification PQ process of obtaining and documenting evidence that the equipment as installed and operated in a...

Page 8: ...ump Drying system HEPA H13 absolute filter air Steam condenser P1 Detergent dispensing monitoring P2 Neutralising agent dispensing monitoring P3 pump dispensing monitoring P4 pump dispensing monitorin...

Page 9: ...is not designed for users to climb into it The user must never climb into the chamber this might put his safety at risk ref 7 102 IEC61010 2 040 2005 DEMI WATER ABSENCE If demineralised water is not a...

Page 10: ...s or performing any maintenance Perform a complete disinfection cycle or if you cannot perform a complete Thermo disinfection cycle handle tools with caution using protection devices required for the...

Page 11: ...The door of the side cabinet can be open simply pulling its handle 6 2 CONTROLS The keyboard is divided into two separate sections The left hand part of the display with keys for starting and stoppin...

Page 12: ...s no Symbols similar to the keys appear on the bottom line of the display as their functions are activated Some keys have special functions depending on the active screen such as the STOP key if used...

Page 13: ...be opened manually by releasing the lock using a screwdriver with stem 3mm taking care not to damage the device 1 This procedure is only possible with the appliance in stand by status with no cycle ru...

Page 14: ...1 10 00 Drying On 05 02 2013 08 30 15 Fig 5 Screen of the program selected Once the program has started the display shows the following information the name of the program being run e g PLAST 70 C the...

Page 15: ...y program except for prewash programs by default To start a stand alone drying phase Press LEFT from the menu of the selected program The drying phase activation screen appears press ENTER to confirm...

Page 16: ...Set the delay time using the R and L selector buttons to locate the cursor on the hours and minutes and the INC and DEC buttons to increase or decrease the value PR 3 PLASTIC 70 C As 000003 Phases N...

Page 17: ...CTIVATION DETERGENT DISPENSERS FLOWMETER CONDUCTIVITY SENSOR DWP ACTIVATION TEMPERATURE ADJUSTMENT MAINTENANCE Manufacturer level concerns the manufacturer of the appliance Default Passwords USER PASS...

Page 18: ...n Carry out a prewash cycle to prevent this if necessary 8 2 USING DETERGENTS One fundamental factor for a good washing process is the type of detergents used The manufacturer guarantees excellent was...

Page 19: ...t safety data sheets Once a product has run out replace the empty can with a full can of the same product If the product left in the old can is poured into the new one take care not to overfill the ne...

Page 20: ...lf Turn the adjuster lever fully towards the left normal position to obtain the maximum pressure in the top spraying arm or in the injection system Turn the lever towards the right towards the bottom...

Page 21: ...time intervals between this preliminary treatment and the instrument washer treatment as the risk of corrosion exists for both methods The instruments must be placed appropriately in instrument holder...

Page 22: ...a program it is advisable to run program N 1 chamber prewash empty chamber at the beginning of a work day as a preventive safety measure A washing program generally comprises phases of different types...

Page 23: ...ept constant at close to the target value set Programs that include thermal disinfection have therefore been designed to offer the following A0 values Temperature C and time min A0 90 C 1 600 90 C 5 3...

Page 24: ...aining pump P1 P2 P5 detergents peristaltic pumps PAP high pressure switch washing pump ML monitoring PL1 working level pressure switch PS safety level pressure switch PSC steam condenser draining pum...

Page 25: ...tching back on again 4 If the alarm occurs when the device is restarted retry the RESET If a cycle has been stopped during a high temperature phase remember that the temperature must drop below 45 C b...

Page 26: ...tive presence absence of warm water ID13 Lack of demi water The same as ID11 for the demi water Check the correct setting of the parameters of the device effective presence absence of demi water ID17...

Page 27: ...ter hardness hard water contribute to steam condenser nozzles obstruction ID34 Condenser Drainage failed Steam condenser water drainage failure Check that the drain connections are correct 1 Height an...

Page 28: ...upper wall of the detergent cabinet to reset the thermostat ID60 Drying 1 Safety Switch on Drying heating system failure Check the condition of the safety thermostat push the second red plunger on th...

Page 29: ...r open with a cycle in progress always use the buttons provided on the appliance to stop a cycle and open the door 3 Check there is nothing between the door and the appliance s chamber preventing the...

Page 30: ...device must be cleaned at regular intervals once a month is recommended with a soft cloth soaked in water or a normal detergent for steel surfaces The door seals must be cleaned with a damp sponge Aft...

Page 31: ...biologically contaminated material and must be handled with due care using protective equipment e g gloves protective glasses lab coat The potentially contaminated material in the filters and any oth...

Page 32: ...year and to visually check to see how much the second filter has darkened at this time The appliance will warn when the absolute filter needs replacing A clogged filter contributes to the degradation...

Page 33: ...fail to dry or are dull make sure that Absolute filter condition operating hours can be viewed as an appliance parameter the default operating hours are set for normal conditions of use the drying fil...

Page 34: ...s not include the replacement of components which deteriorate due to normal wear and tear The operations which the authorised staff will carry out are 1 Inspection and if necessary replacement of worn...

Page 35: ...____________________________________ Accessories present on the machine place a check next to the accessory present and write the quantity provided CONFIGURATION TABLE PERISTALTIC PUMPS N 1 2 3 4 5 DE...

Page 36: ...with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorized Service Centre INTERNATIONAL CUSTOMERS PLEASE CONTACT YOUR LOCAL DISTRIBUTOR Smeg S p...

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