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No.VQC1000V-OMM0002-B 

Warning 

Caution 

Caution 

Design / Selection 

 
 

3. Surge voltage suppressor 

1) The surge voltage suppressor built into the valve is intended to 

protect  the  output  contacts  so  that  the  surge  generated  inside 
valve does not adversely affect the output contacts. Therefore, if 
an  overvoltage  or  overcurrent  is  received  from  an  external 
peripheral device, the surge voltage protection element inside the 
valve  is  overloaded,  causing  the  element  to  break.  In  the  worst 
case,  the  breakage  causes  the  electric  circuit  to  enter 
short-circuit  status.  If  energizing  continues  while  in  this  state,  a 
large  current  flows.  This  may  cause  secondary  damage  to  the 
output circuit, external peripheral device, or valve, and may also 
cause  a  fire. So,  take  appropriate  protective measures, such  as 
the  installation  of  an  overcurrent  protection  circuit  in  the  power 
supply or a drive circuit to maintain a sufficient level of safety. 

2)  If  a  surge  protection  circuit  contains  nonstandard  diodes, such 

as Zener diodes or varistor, a residual voltage that is in proportion 
to  the  protective  circuit  and  the  rated  voltage  will  remain. 
Therefore, take into consideration the surge voltage protection of 
the controller. 
In the case of diodes, the residual voltage is approximately 1 V. 

4. Surge voltage intrusion 

With  non-polar  type  solenoid  valves,  at  times  of  sudden 
interruption  of  the  loading  power  supply,  such  as  emergency 
shutdown,  surge  voltage  intrusion  may  be  generated  from7 
loading  equipment  with  a  large  capacity  (power  consumption), 
and  a  solenoid  valve  in  a  de-energized  state  may  switch  over 
(see Figure 1). 
When  installing  a  breaker  circuit  for  the  loading  power  supply, 
consider  using  a  solenoid  valve  with  polarity  (with  polarity 
protection diode), or install a surge absorption diode between the 
loading equipment COM line and the output equipment COM line 
(see Figure 2). 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

5. Operation in low temperature condition 

  It  is  possible  to  operate  a  valve  in  extreme temperature,  as low 

as  -10 

℃. 

Take  appropriate  measures  to  avoid  freezing  of 

drainage, moisture etc. in low temperature. 

6. Operation for air blowing 

When using a solenoid valve for air blowing, use an external pilot 
type. 
Use caution because the pressure drop caused by the air blowing 
can  have  an  effect  on the internal  pilot type  valve  when  internal 
pilot  type  valves  and  external  pilot  type  valves  are  used  on  the 
same manifold. 
Additionally,  when  compressed  air  within  the  pressure  range  of 
the established specifications is supplied to the external pilot type 
valve’s port, and a double solenoid valve is used for air blowing, 
the solenoids should be energized when air is being blown. 

7. Mounting orientation 

    Rubber seal : Mounting orientation is free. 
    Metal seal : Mounting orientation of a single solenoid is universal. 
                            No  specific  orientation  is  necessary.  When 

installing  a  double  solenoid  or  a  3-position 
configuration, mount the  valve so  that spool  valve 
is horizontal. 

8. Initial lubrication of main valve 

The  following  initial  lubricant  has  already  been  applied  to  the 
main valve. 

  Rubber seal, spool valve: Grease 

  Metal seal, spool valve: Turbine oil 

Turbine oil is applied to the spool valve of the metal seal type. 
Therefore,  turbine  oil  may  seep  out  when  a  new  product  is 
delivered or while the valve is in storage. 

9. For the pilot EXH (PE) port 

If  the  solenoid  valve  and  the  manifold’s  pilot  EXH  (PE)  port  is 
restricted  extremely  or  blocked,  abnormal  operation  of  the 
solenoid valve may occur. 
 

Mounting 

 
 

1. Operation manual   

Install  the  products  and  operate  them  only  after  reading  the 
operation manual carefully and understanding its contents. Also, 
keep the manual where it can be referred to as necessary. 

2.  Ensure  sufficient  space  for  maintenance 

activities. 

    When installing the products, allow access for maintenance and 

inspection. 

3. Tighten threads with the proper tightening torque.   

    When  installing  the  products,  follow  the  listed  torque 

specifications. 

4. If air leakage increases or equipment does not 

operate properly, stop operation.

 

    Check  mounting  conditions  when  air  and  power  supplies  are 

connected. Initial function and leakage tests should be performed 
after installation. 

5. Painting and coating 

    Warnings  or  specifications  printed  on  or  affixed  to  the  product 

should not be erased, removed, or covered up. 

Please consult with SMC before applying paint to resinous parts, as 

this may have an adverse effect due to the solvent in the paint. 

Piping 

 
 

1.  Refer  to  the  Fittings  and  Tubing  Precautions 

(Best  Pneumatics  No.6)  for  handling  One-touch 
fittings. 

2. Preparation before piping 

 

 

Before  piping  is  connected,  it  should  be  thoroughly  blown  out 

with  air  (flushing)  or  washed  to  remove  chips,  cutting  oil  and 
other debris from inside the pipe. 

Be sure to read before handling.   

VQC1000/2000 Series 

Precautions  for  5  Port  Solenoid  Valve 

 

 

Summary of Contents for VQC1000

Page 1: ...Doc No VQC1000V OMM0002 B PRODUCT NAME Solenoid Valve MODEL Series VQC1000 2000 Series Pilot Valve V100...

Page 2: ...2 3 Precautions on Design 4 5 Selection 4 5 Mounting 5 Piping 5 6 Wiring 6 Lubrication 6 7 Air Supply 7 Operating Environment 7 Maintenance 7 8 Specific Product Precautions 9 15 Valve construction 16...

Page 3: ...f equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly...

Page 4: ...re of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from...

Page 5: ...sticking to the adsorption pad or air leakage causing the workpiece to drop 9 Regarding vacuum switch valves and vacuum release valves If a non vacuum valve is installed in the middle of a piping sys...

Page 6: ...n internal pilot type valves and external pilot type valves are used on the same manifold Additionally when compressed air within the pressure range of the established specifications is supplied to th...

Page 7: ...reference value for the tightening torque refer to the table below 2 The gasket can be reused up to 6 to 10 times It can be replaced easily when it has sustained damage A broken gasket can be removed...

Page 8: ...alve and cause it to malfunction For compressed air quality refer to the SMC Best Pneumatics No 6 catalog Operating Environment 1 Do not use in an atmosphere containing corrosive gases chemicals sea w...

Page 9: ...n the valve to confirm the operating condition and check for any air leakage 1 Drain flushing Remove drainage from the air filters regularly 2 Lubrication In the case of rubber seals once lubrication...

Page 10: ...ON side with a small flat head screwdriver or with your fingers Slide it to the fitting side OFF side to release it In addition it can also be used as a push type by using a screwdriver etc of 1 7 or...

Page 11: ...rings must be free from scratches and dust Otherwise air leakage may result 2 After screwing in the fittings mount the M5 fitting assembly on the manifold base Tightening torque 0 8 to 1 2 N m 3 Purc...

Page 12: ...ated in the end plate on both sides of the manifold base A dirty and choked element may reduce cylinder speed or cause malfunction Clean or replace the dirty element How to Calculate Flow Rate Convers...

Page 13: ...ide waterproof caps when there are unused ports and perform proper mounting of input units input blocks SI units and manifold valves Provide a cover or other protection for applications in which there...

Page 14: ...kely damage the product IP67 protection class cannot be guaranteed if the screws are not tightened to the specified torque 4 When lifting a large size manifold solenoid valve unit take care to avoid c...

Page 15: ...a surge generating load is directly driven the unit may be damaged 7 The product is CE marked but not immune to lightning strikes Take measures against lightning strikes in your system 8 Keep dust wir...

Page 16: ...units take care not to get fingers caught between units Injury can result 2 Perform periodic inspection Unexpected malfunction in the system composition devices is likely to occur due to malfunction o...

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Page 32: ...e measures 2 Leakage current When the power turns off the valve can t be switched due to residual voltage Confirm the residual voltage is follows DC is 3 or less of rated voltage 3 Failure of pilot va...

Page 33: ...these items and replace part and re wire positively 2 4 Packing of one touch fitting is damaged Replace with one touch fitting 3 Air leaks through exhaust port R port Note The valve with metal seal a...

Page 34: ...truction Manifold Options 2020 7 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prio...

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