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SJ2000-OMM0001 

 

 

 

 

Air Supply 

 

 

1. 

Type of fluids 

Please consult with SMC when using the product in applications 
other than compressed air. 

2.

 When there is a large amount of drainage. 

Compressed  air  containing  a  large  amount  of  drainage  can 
cause  malfunction  of  pneumatic  equipment.  An  air  dryer  or 
water separator should be installed upstream from filters. 

3.

 Drain flushing 

If  condensation  in  the  drain  bowl  is  not  emptied  on  a  regular 
basis, the bowl will overflow and allow the condensation to enter 
the  compressed  air  lines.  It  causes  malfunction  of  pneumatic 
equipment. 
If the drain bowl is difficult to check and remove, installation of a 
drain bowl with an auto drain option is recommended.   

For  compressed  air  quality,  refer  to  SMC’s  Best  Pneumatics 
catalog. 

4. 

Use clean air.

 

Do  not  use  compressed  air  that  contains  chemicals,  synthetic 
oils including organic solvents, salt or corrosive gases, etc., as it 
can cause damage or malfunction. 

 

 
 

1. 

When  extremely  dry  air  is  used  as  the  fluid, 

degradation of the lubrication properties in side the 
equipment may occur, resulting in reduced reliability 
(or  reduced  service  life)  of  the  equipment.  Please 
consult with SMC.

 

2. 

Install an air filter.

 

Install  an  air  filter  upstream  near  the  valve.  Select  an  air  filter 
with a filtration size of 5 

  or smaller. 

3. 

Take  measures  to  ensure  air  quality,  such  as  by 

installing  an  aftercooler,  air  dryer,  or  water 
separator. 

Compressed  air  that  contains  a  large  amount  of  drainage  can 
cause  malfunction  of  pneumatic  equipment  such  as  valves. 
Therefore,  take  appropriate  measures  to  ensure  air  quality, 
such  as  by  providing  an  aftercooler,  air  dryer,  or  water 
separator. 

4. 

If  excessive  carbon  powder  is  seen,  install  a  mist 

separator on the upstream side of the valve. 

 

If excessive carbon dust is generated by the compressor, it may 
adhere to the inside of a valve and cause it to malfunction. 

For  compressed  air  quality,  refer  to  SMC’s  Best  Pneumatics 
catalog. 

 

Operating Environment 

 

 

1. Do not use in an atmosphere having corrosive gases, 

chemicals,  sea  water,  water,  water  steam,  or  where 
there is direct contact with any of these. 

 
 
 
2. Do not use in an environment where flammable gas 

or  explosive  gas  exists.  Usage  may  cause  a  fire  or 
explosion.  The  products  do  not  have  an  explosion 
proof construction. 

3.  Do  not  use  in  a  place  subject  to  heavy  vibration 

and/or shock. 

4.  The  valve  should  not  be  exposed  to  prolonged 

sunlight. Use a protective cover. 

5. Remove any sources of excessive heat. 
6.  If  it  is  used  in  an  environment  where  there  is 

possible contact with oil, weld spatter, etc., exercise 
preventive measures. 

7.  When  the  solenoid  valve  is  mounted  in  a  control 

panel  or  its  energized  for  a  long  time,  make  sure 
ambient  temperatures  is  within  the  specification  of 
the valve. 

 

Maintenance 

 

 

1.  Perform  maintenance  inspection  according  to  the 

procedures indicated in the operation manual.   

If handled improperly, malfunction and damage of machinery or 
equipment may occur. 

2.  Removal  of  equipment,  and  supply/exhaust  of 

compressed air 

When  components  are  removed,  first  confirm  that  measures 
are  in  place  to  prevent  workpieces  from  dropping,  run-away 
equipment, etc.  Then, cut off the supply pressure and electric 
power, and exhaust all compressed air from the system using 
the residual pressure release function. 
For  3-position  closed  center  type,  exhaust  the  residual 
pressure between the valve and the cylinder. 
When  the  equipment  is  operated  after  remounting  or 
replacement, first confirm that measures are in place to prevent 
lurching of actuators, etc. Then, confirm that the equipment is 
operating normally. 

3. Low frequency operation 

Valves  should  be  operated  at  least  once  every  30  days  to 
prevent malfunction. (Use caution regarding the air supply.) 

4. Manual override 

When  the  manual  override  is  operated,  connected  equipment 
will be actuated.   
Operate after safety is confirmed. 

 
 
 

1. Drain flushing 

Remove drainage from the air filters regularly.   

2. Lubrication 

In the case of rubber seals, once lubrication has been started, it 
must be continued. 
Use class 1 turbine oil (with no additive), ISO VG32 because if 
other  lubricant  oil  is  used,  it  may  cause  malfunction.  Please 
contact  SMC  for  suggested  class  2  turbine  oil  (with  additive), 
ISOVG32. 

SJ2000/3000  Series   

Precautions  for  4  Port  Solenoid  Valve 

 

 

Be sure to read before handling.

 

Warning 

Caution 

Warning 

Warning 

Caution 

Summary of Contents for SJ2000 Series

Page 1: ...Doc No SJ2000 OMM0001 4 Port Solenoid Valve PRODUCT NAME SJ2000 3000 Series MODEL Series ...

Page 2: ...s Safety Instructions 2 3 Precautions on Design Selection 4 5 Mounting 6 Piping 6 Wiring 6 Lubrication 6 Air Supply 7 Operating Environment 7 Maintenance 7 Specific Product Precautions 8 to 13 Troubleshooting 14 Remedy 15 1 ...

Page 3: ... its latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by...

Page 4: ...placement parts Please consult your nearest sales branch For any failure or damage reported within the warranty period which is clearly our responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product Prior to using SMC products please read and understa...

Page 5: ...witch valve and a vacuum release valve If a non vacuum valve is installed in the middle of piping system having a vacuum the vacuum condition will not be maintained Use a valve designed for use under vacuum condition 10 Double solenoid type When using the double solenoid type for the first time actuators may travel in an unexpected direction depending on the switching position of the valve Impleme...

Page 6: ...ossible to operate a valve in extreme temperature as low as 10o C Take appropriate measures to avoid freezing of drainage moisture etc in low temperature 6 Operation for air blowing When using a solenoid valve for air blowing use an external pilot type Use caution because the pressure drop caused by the air blowing can have an affect on the internal pilot type valve when the internal pilot type va...

Page 7: ...proximately 1 4 turn As a reference value tightening torque is 0 4 to 0 5 N m 2 M5 After tightening the fitting by hand use a wrench to tighten the fitting an additional approximately 1 6 to 1 4 turn As a reference value tightening torque is 1 to 1 5 N m Note If tightened excessively the thread of the product may break or the gasket may deform If tightened insufficiently the thread of the product ...

Page 8: ...e is direct contact with any of these 2 Do not use in an environment where flammable gas or explosive gas exists Usage may cause a fire or explosion The products do not have an explosion proof construction 3 Do not use in a place subject to heavy vibration and or shock 4 The valve should not be exposed to prolonged sunlight Use a protective cover 5 Remove any sources of excessive heat 6 If it is u...

Page 9: ... connected to a single solenoid a dual 3 port valve or a 3 position valve will actuate Electric circuit diagram with positive common and light surge voltage suppressor Please connect it together with the polarity of the electric wiring of the manifold Valves with built in back pressure check valve is to protect the back pressure inside a valve For this reason use caution the valves with external p...

Page 10: ...ng time is over 67 ms at 24 VDC When a power saving circuit is installed a diode to prevent reverse current is not available for 12 VDC spec Therefore use caution not to connect in reverse Be careful about the allowable voltage fluctuation since a voltage drop of about 0 5 V occurs due to a transistor Refer to the solenoid specifications of each valve for details Light Indication When equipped wit...

Page 11: ...secured at fewer than the specified number of locations warping or twisting may occur in the DIN rail and manifold causing trouble such as air leakage Fitting Assembly Replacement By replacing a valve s fitting assembly it is possible to change the port size of the 4 A 2 B 1 P and 3 5 E ports When replacing it pull out the fitting assembly after removing the clip with a flat heat screwdriver etc T...

Page 12: ... 1 The 4 A and 2 B ports use the KJ series so the tube can be removed by pressing on part of the release bush However for the 1 P and 3 5 E ports please press the release bush evenly as before Hold down part of the release bush with your finger or a similar tool as shown in the diagram and pull out in the direction by the arrow 2 Pull out the tube while holding down the release button so that it d...

Page 13: ...oks open and they are locked automatically Next confirm that they are locked by pulling lightly on the lead wires Detaching To detach a socket from a connector pull out the lead wire while pressing the socket s hook with a stick having a thin tip approx 1 mm If the socket is used again spread the hook outward Plug connector lead wires have a standard length of 300 mm however the following lengths ...

Page 14: ...solenoid valve etc Wiring Instructionsfor ConnectorAssembly for Junction Common If only connector assembly for junction common is ordered please wire according to the instructions in the diagram below For details on socket mounting please refer to How to Use Plug Connector on the back page 12 Wire connection instructions 1 Strip 6 5 to 7 5 mm from the tip of the lead wire 2 Loosen the terminal scr...

Page 15: ...hifted Foreign matter caught in air seat of pilot valve Excessive amount of lubricant Higher voltage or wrong coil used Faulty wiring Poor contact at contactor wire or connection part Blown fuse or disconnection lead wire Poor seal on actuator cylinders etc side Faulty operation Pilot valve is not operated Though pilot valve does shift but main valve will not shift or will be sluggish Disconnectio...

Page 16: ...n in this operation manual 3 Lubrication has been stopped intermediately or lubrication was suspended temporary 4 Water splashed directely 5 Strong impact was given 6 Alien substance such as drain and particle got into Drain or garbage invaded a valve Reduce the amount of lubricant to the degree that no oil splashes out of the air exhaust port E port Check voltage Replace valve pilot valve Protect...

Page 17: ...otokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL http www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2008 SMC Corporation All Rights Reserved ...

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