Installation and Maintenance Manual
Series ITV20*0-X155, ITV30*0-X37
(DeviceNet Compatible Type).
Electro-Pneumatic Regulator
For future reference, please keep this manual in a safe place
This manual should be read in conjunction with the current catalogue
From SMC Japan Document No. ITV2-0M00034
These safety instructions are intended to prevent a hazardous
situation and / or equipment damage. These instructions indicate
the level of potential hazard by label of “Caution” “Warning”, or
“Danger”. To ensure safety, be sure to observe ISO 4414
(Note 1)
, JIS
B 8370
(Note 2)
and other safety practices.
(Note1): ISO 4414: Pneumatic fluid power-Recommendations for
the application of equipment to transmission and control systems.
(Note 2): JIS B 8370: Pneumatic system axiom
CAUTION
: Operator error could result in injury or equip-
ment damage.
WARNING
: Operator error could result in serious injury
or loss of life.
DANGER
: In extreme conditions, there is a possible result
of serious injury or loss of life.
1.
The compatibility of pneumatic equipment is the
responsibility of the person who designs the
pneumatic system or decides its specifications.
Since the products specified here are used in various
operating conditions, their compatibility for the specific
pneumatic system must be based on specifications or after
analysis and/or tests to meet your specific requirements.
2.
Only trained personnel should operate
pneumatically operated machinery and equipment.
Compressed air can be dangerous if an operator is unfamiliar
with it. Assembly, handling or repair of pneumatic systems
should be performed by trained and experienced operators.
3.
Do not service machinery / equipment or attempt to
remove component until safety is confirmed.
1) Inspection and maintenance of machinery / equipment
should only be performed after confirmation of safe
locked-out control positions.
2) When equipment is to be removed, confirm the safety
process as mentioned above. Switch off air and electrical
supplies and exhaust all residual compressed air in the
system.
3) Before machinery / equipment is re-started, ensure all
safety measures to prevent sudden movement of
cylinders etc. (Supply air into the system gradually to
create back-pressure, i.e. incorporate a soft-start valve.)
4.
Contact SMC if the product is to be used in any of
the following conditions:
1) Conditions and environments beyond the given
specifications, or if product is used outdoors.
2) Installation on equipment in conjunction with atomic
energy, railway, air navigation, vehicles, medical
equipment, food and beverage, recreation equipment,
emergency stop circuits, press applications, or safety
equipment.
3) An application which has the possibility of having
negative effects on people, property, or animals requiring
special safety analysis.
Ensure that the air supply system is filtered to 5 micron
(Note 1)
Excludes current consumption of DeviceNet communication line.
(Note 2)
Select Set pressure with 4096 resolution, corresponding to the maximum setting pressure of 100%
(Note 3)
Select monitor pressure with 4096 resolution, corresponding to the maximum output pressure of 100%
Fig 3
When the input signal increases, the supply solenoid valve
���
turns on and the exhaust solenoid valve
���
turns off. Supply pressure is
passed to the pilot valve
���
through the supply solenoid valve. The pilot valve will open the main valve allowing partial supply pressure to
pass to the out port.
The pressure sensor
���
will provide output pressure feedback to the control circuit
���
. The control circuit will balance the input signal and
output pressure to ensure that the output pressure remains proportional to the input signal.
Safety Instructions
WARNING
CAUTION
Specifications
Model
ITV2010-X155
ITV2030 - X155
ITV2050-X155
ITV3010-X37
ITV3030 - X37
ITV3050-X37
Min.Supply Pressure
Setting Pr 0.1 MPa
Max.Supply Pressure
0.2 MPa (2.0 kgf/cm
2
)
1.0 MPa (10.2 kgf/cm
2
)
Setting Pressure Range
0.005-0.1MPa
0.005-0.5MPa
0.005-0.9MPa
Max. Flow Rate
1500 l/ min (ANR) ITV20** (SUP: at 0.7 MPa)
5000 l/ min (ANR) ITV30** (SUP: at 0.7 MPa)
Supply Voltage
24 VDC 10%
Current Consumption
Max. 012A
Note 1
Input Signal
Indicates Input Signal by 12 bit
Note 2
Output Signal
Retransmits Output Pressure by 12 bit
Note 3
Linearity
1% or less (Full Scale)
Hysteresis
0.5% or less (Full Scale)
Repeatability
0.5% or less (Full Scale)
Sensitivity
0.2% or less (Full Scale)
Temperature Characteristics
0.12% or less (Full Scale) /
Protection Structure
Main unit: IP65, Cable connector: IP67
Ambient and fluid temperature
0-50
(without condensation)
±
±
±
±
°
C
°
C
Operation Principle
Fig 1
Fig 2
Fig 4
Symbol
Power supply
Input signal
Pilot valve
Supply
solenoid valve
SUP
EXH
Control
circuit
Pressure
indicator
Exhaust
solenoid valve
Pilot EXH
Pressure
sensor
OUT
Fig 5
Connect the cables to the connectors on the unit as shown in the
following diagrams. Take precautions as incorrect wiring will
damage the unit. Use a DC power supply capable of supplying the
necessary power requirements with minimal ripple.
When 3m straight cable connection is specified, this refers to the
power supply cable, the communications cable should be ordered
separately.
Fig 6
Fig 7
Fig 8
Fig 9
Fig 10
Note:
Dip switch 9 is selected to temporarily hold or clear the
output pressure, in the event that either of the following
occur
1.
When the DeviceNet line causes a communication error due
to disconnection.
Block line chart
Pressure sensor
Exhaust solenoid
valve
Pilot valve
Output
pressure
Control
circuit
Input signal
Supply solenoid
valve
Supply pressure
CAUTION
Wiring
Power Supply Line
Address Switch
SUP
OUT
Communication
Line
Brown
White
Blue
Black
Supply Voltage
No Connect
GND
No Connect
Brown
White
Blue
Black
DeviceNet connections
No.
Code
Color
Function
1
Drain
Naked
Device shield for signal line
2
V+
Red
Power supply (+) to communication satation
3
V-
Black
Power supply (-) to communication satation
4
CAN-H
White
Device Net signal
5
CAN-L
Blue
Device Net signal
Protocol
DeviceNet Ver 2.0
Comm Speed
125 k, 250 k, 500 k BPS
Slave type
Group 2 only
Device type
00h (Generic Device)
Connections
supported
Explicit, Polled I/O
Protocol
LED Display
PowerLED
MOD/NET LED (Combined Module/Network Status)
OFF
Power OFF (interface unit)
GREEN
Power ON (interface unit)
OFF
The unit is not on-line
FLASHING GREEN
The unit is on-line but not allocated
SOLID GREEN
The unit is on-line and allocated to a master
FLASHING RED
Recoverable fault, the I/o connection has timed out
SOLID RED
Unrecoverable fault, can not recover
POWER LED
MOD/NET LED
Address Dip Switch
Node address (6 bit) + Data rate (2 bit)
Date rate
Setting method
0-Dominated by switch, cannot
overwrite with software (HW
setting)
1-Dominated by software,
Switches from 1 to 8 have no
function (SW setting)
Note:
For the communication error
0- Clear output pressure
1- Hold output pressure
2.
When the power supply to the ITV is switched off or
disconnected whilst unit is communicating.
The condition of the output pressure during recovery of either
connection depends on the position of the dip switch.
0
Output pressure is Cleared
1
Output pressure is Held
1.
The setting of an address switch requires the removal of 4
screws in the front panel of the unit (Fig 6). Take care that the
panel hinges to 90 degrees maximum.
2.
After setting an address, always close and fix the panel
securely. Tighten the screws to a torque of 0.6 – 1.0 Nm.
1.
If the air pressure fails with power ‘on’ the solenoid will
‘flutter’. Turn off the power to stop the pressure supply or
make an input signal of 0%
1.
This product is pre-set at the factory and must not be
dismantled by the user. Contact your local SMC office for
advice.
2.
Ensure, when installing this product, that it is kept clear of
power lines to avoid noise interference.
3.
Ensure that load surge protection is fitted when inductive
loads are present (i.e. solenoid, relay etc.).
4.
Ensure precautions are in place if the product is used in a
‘free flow output’ condition. All will continue to flow
continuously.
5.
Do not use a lubricator on the input side of this product. If
lubrication is necessary, place the lubricator on the ‘output’
side.
6.
Ensure all air is exhausted form the product before
maintenance.
When you enquire about the product, please contact the following
SMC Corporation
:
Phone
Phone
AUSTRIA
(43) 2262-62 280
ITALY
(39) 02-92711
BELGIUM
(32) 3-355 1464
NETHER-
LANDS
(31) 20-531 8888
CZECH REP.
(420) 5-414 24611
NORWAY
(47) 67 12 90 20
DENMARK
(45) 70 25 29 00
POLAND
(48) 22-548 50 85
FINLAND
(358) 9-859 580
PORTUGAL
(351) 2-610 89 22
FRANCE
(33) 1-64 76 1000
SPAIN
(34) 945-18 4100
GERMANY
(49) 6103 4020
SWEDEN
(46) 8-603 0700
GREECE
(30) 1-342 6076
SWITZERLAND
(41) 52- 396 3131
HUNGARY
(36) 1-371 1343
TURKEY
(90) 212 221 1512
IRELAND
(353) 1-403 9000
UK
(44) 1908-56 3888
CAUTION
CAUTION
CAUTION
ITV2-TFI21GB
