SMC Networks IDF11E-10 User Manual Download

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IDX-OM-H006-H

Initial issue: January 2004

8th edition : November 2010

Operation Manual

PRODUCT NAME

Refrigerated Air Dryer

MODEL /

Series

IDF1E-10
IDF2E-10

IDF3E-10 IDF3E-20

IDF4E-10 IDF4E-20

IDF6E-10 IDF6E-20

IDF8E-10 IDF8E-20

IDF11E-10 IDF11E-20
IDF15E-10 IDF15E-20

Please read this manual prior of using the air dryer. Keep the manual readily available for

reference.

Summary of Contents for IDF11E-10

Page 1: ...gerated Air Dryer MODEL Series IDF1E 10 IDF2E 10 IDF3E 10 IDF3E 20 IDF4E 10 IDF4E 20 IDF6E 10 IDF6E 20 IDF8E 10 IDF8E 20 IDF11E 10 IDF11E 20 IDF15E 10 IDF15E 20 Please read this manual prior of using...

Page 2: ...nstallation and operation of the product Only those who have thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling industrial product for the ins...

Page 3: ...and Functions 1 1 Parts Names and Functions 1 1 Chapter 2 Transportation Installation 2 1 Transportation 2 1 2 2 Installation 2 2 2 2 1 Location 2 2 2 2 2 Anchorage 2 2 2 2 3 Air piping 2 2 2 2 4 Drai...

Page 4: ...tor or maintemance representative should do daily operations on their own head Operators and maintemance representatives should take the safety of working place and work environment into account It is...

Page 5: ...jury or loss of life if someone handle wrongly during operation or maintenance and did not follow the procedure to avoid danger Caution Statements with the Danger sign explain about possibilities that...

Page 6: ...ing to Chapter 5 Troubleshooting Ask repair and maintenance Warning The product should not be operated in the event of any problems When the product gets out of order shutdown it immediatery and conta...

Page 7: ...n injury resulting from contact with them What is more there is also the danger of burn injury due to remaining heat after the power supply is cut Therefore wait until the temperature of hot parts bec...

Page 8: ...move or rub danger warning labels Confirm the positions of danger warning labels Front WARNING 1 Remove panels for maintenance only 2 Never insert anything into product to ensure safety 3 Cut power pr...

Page 9: ...h knowledge and experience about the product and incidental device should do the collection of the refrigerant No one but service person or qualified person should remove the cover panel of the produc...

Page 10: ...oltage frequency RUNNING CURRENT Running current REFRIGERANT Type of refrigerant amount WEIGHT Weight MAX PRESS Maximum operating pressure SERIAL No Serial No MANUFACTURING DATE Manufacturing Date MAD...

Page 11: ...h knowledge and experience about the product and incidental devices should do the collection of the refrigerant No one but service person or qualified person shoud remove the cover panel of the produc...

Page 12: ...he product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products Compliance Requirements 1 The use of S...

Page 13: ...ates the temperature of refrigerant of low pressure side During normal driving it indicates in the green zone Top Ventilation Grille Outlet Hot air will be exhausted from condenser by fan No obstacles...

Page 14: ...Do not bung up with wall and so on Earth Screw Connect the earth to this screw Power Cord Insert the plug to a 100V AC only outlet Front y IDF3E 20 200V AC specification Membrane Grommet Power cord o...

Page 15: ...of refrigerant of low pressure side During normal driving it indicates in the green zone Right Side Ventilation Grille Outlet Waste heat will be exhausted as hot air by the fan motor Do not block wit...

Page 16: ...oling air from this grill Do not bung up with wall and so on Screw for the Earth Connect the earth to this screw Power Cord Insert the plug to an outlet for exclusive use of 100V AC Front Rear Panel Y...

Page 17: ...areful attention to prevent falling sideways and drop Do not bring the product lying sideways If you lay it sideways it will be broken Do not hang up the product Do not transport the product with any...

Page 18: ...tted Circumstances where too much force and weight are put on the body of the product that causes it to deform Circumstances where enough spaces cannot be taken to do maintenance in the plant where th...

Page 19: ...f 10mm external diameter is attached to the drain tube The outlet end of the tube is released to atmosphere And let drain flow through the tube into a scupper and so on Using the pressure of the compr...

Page 20: ...leak current 30mA and rated current 10A Prepare by yourself Do not extend the power cable using power strip and so on That causes decrease of the voltage and the product cannot be operated F3E 20 15E...

Page 21: ...Air Dryer IDF1E 10 IDF15E 10 20 2 Transportation Installation 2 3 2 5...

Page 22: ...product Residual compressed air pressure release procedure Even while the dryer is removed only when compressed air is needed open the bypass piping valve Close the compressed air inlet and outlet val...

Page 23: ...2 Operation Start operation according to the procedure below Turn on the breaker of the main power supply Then turn on the illuminated switch The lamp will light up Few minutes later the cooling fan w...

Page 24: ...ut restart One must wait for at least 3 minutes before restarting air dryer after it has been shut down Failure to do this may cause safety devices to trip due to over load 3 5 Check points before res...

Page 25: ...or air blow nozzle once a month Danger During air blowing put on protective glass and mask to prevent dusts from coming into throat or eyes 4 2 2 Service parts It is recommended to replace the follow...

Page 26: ...ts of the air dryer will remain hot there is a risk of burns due to residual heat after the power is switched off So do not carry out replacement work until the temperature of these parts has fallen t...

Page 27: ...e not to cut your hand with the sharp edges of the strainer Drain separator body Auto drain strainer O ring Case assembly CAUTION Ch ecktha t air press ure is z ero bef or eservic ing Pour solution of...

Page 28: ...o align the marks Release your thumb from the lock button and slowly pull down the case assembly vertically to remove it Remove the auto drain strainer and clean it Take care not to cut your hand with...

Page 29: ...the temperature of the compressed air by installing an additional after cooler after air dryer Running lamp extinguishes and compressor stops during operation but resumes normal operation illuminatin...

Page 30: ...VAC 50 60Hz 8 8 7 8 9 8 11 10 21 20 23 22 100VAC 50 60Hz 2 4 2 5 2 4 2 5 2 4 2 5 2 4 2 5 2 4 2 5 3 0 3 1 5 7 5 7 4 3 4 6 Operating urrent Note 2 A 200VAC 50 60Hz 1 2 1 3 1 2 1 3 1 2 1 3 1 5 1 5 3 4 3...

Page 31: ...IDF1E Rc3 8 69 101 270 32 21 330 IDF2E Rc3 8 51 232 138 24 327 IDF3E Rc3 8 473 67 304 33 73 31 36 154 21 330 226 410 413 125 240 15 38 150 IDF4E IDF6E IDF8E IDF11E M N C Q B 4 13 Draft Air Outlet Che...

Page 32: ...Rc1 300 603 578 41 54 396 87 258 43 15 270 101 380 314 16 6 3 Electrical Circuit y IDF1E 3E OLR CM Compressor Motor FM Fan Motor SYMBOL DESCRIPTION C01 Capacitor For Running Compressor Motor ILS Capac...

Page 33: ...6 References y IDF11E 10 ILS OLR PRS PC PTC C01 AC100 100 110 50 60Hz P CM FM y IDF11E 20 C11 AC200 200 220 ILS OLR PRS TB PTC L N PE P CM FM IDF15E 10 IDF15E 20 CM ILS OLR PRS C02 TB P FM C11 CM ILS...

Page 34: ...ssing throughthecoolerpart itdrawsheatfrom compressedairandintenselyboils Finally itisinhaledintothecompressoragain The capacitycontrolvalveopenstoprevent dewdropsfromfreezingwhen compressedairiscoole...

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