Fieldbus system
Operation Manual
EX600-SPR A
Status display LED
Description
Function
Displays the status of the unit.
Display cover
Open for the setting of switch.
Display cover tightening screw
Loosen to open the display cover.
Connector (BUS OUT)
Connects the cable for fieldbus outputs.
Marker groove
Groove to mount a marker.
9
8
7
10
11
2
1
4
5
3
6
12
1
No.
2
3
4
5
(1)
Mark A at cable end
Mark B at cable end
Mark C on the unit
(2)
(3)
•Mounting the marker
Signal name of the input or output devices and unit
address can be written to the marker, and it can be
installed to each unit.
Mount the marker (EX600-ZT1) into the marker groove
as required.
End plate bracket
(EX600-ZMA2)
5
Connector (PCI)
Connects the cable of the handheld terminal.
Valve plate mounting screw hole
Fixes the valve plate.
Valve plate mounting groove
Groove to insert the valve plate into.
6
7
8
Joint bracket
Bracket for joining to adjacent units.
Unit connector (plug)
Transmits signals and power supplies to adjacent units.
Connector (BUS IN)
Connects the cable for fieldbus inputs.
9
10
11
Seal cap (2 pcs.)
Mounted on to unused connectors (BUS OUT and PCI).
12
•Connector pin assignment
NC
Signal name
RXD/TXD-N
NC
RXD/TXD-P
Shield
1
Pin
number
2
3
4
5
2
1
4
3
5
1
2
3
4
5
BUS IN
BUS OUT
Configuration
Setting and Adjustment
ON
1
2
3
4
5
6
7
8
x10
x1
ON
1
2
3
4
0 1
2
3
4
5
6
7
8
9
0 1
2
3
4
5
6
7
8
9
Settings1
Terminator
Address
Settings2
•Address setting switch: Set the PROFIBUS DP node address.
Address
X10
0
0
:
Settings2
8
OFF
9
0
:
2
ON
Node Address
0 (default setting)
1
:
99
100
:
125
X1
0
1
:
9
0
:
5
•V_SEL switch: A function to select the number of occupied valve outputs.
The number of outputs (size) occupied by the SI unit is selected.
Content
Number of occupied valve 32 outputs
Number of occupied valve 24 outputs
Number of occupied valve 16 outputs
Settings1
1
Number of occupied valve 8 outputs
SI unit output data size
4 byte (default setting)
3 byte
2 byte
1 byte
2
OFF
OFF
ON
ON
OFF
ON
OFF
ON
•HOLD/CLEAR switch: Sets the output status when the fieldbus has a communication
error or is in idling state.
Content
Clears the output. (default setting)
Holds the output.
Settings2
4
OFF
ON
Setting of the terminal resistor
Terminal resistor OFF
(default setting)
Terminal resistor ON
Terminal resistor OFF
•Terminator switch: Sets the terminal resistor of the PROFIBUS DP communication line.
Diagnostic
-10 to 50
o
C (Max. surrounding air temperature rating: 50
o
C)
Operating temperature range
-20 to 60
o
C
Storage temperature range
For use in Pollution Degree 2 Environment (UL508)
Pollution degree
Solenoid valve with lamp and circuit of protection of surge voltage of 24 VDC 1.5 W (SMC)
Connected load
Commissioning
•Parameter Setting
•Hardware Configuration (GSD file)
•I/O Map
LED Display
The status display LED displays the power supply and communication status.
Terminator
Address
Settings1
Settings2
x10
x1
Display
ST(M)
PWR
PWR(V)
SF
Content
Displays the diagnosis status of the unit.
Displays the status of the power supply voltage for control and input
s
.
Displays the status of the power supply voltage for outputs.
Displays system fault.
BF
Displays bus fault.
•SI unit common status
Content
The power supply for control and input is Off.
LED display
Off
The unit is in normal operation.
Green LEDs are On
A component failure inside the SI unit.
Red ST(M) LED is On
The power supply voltage for control and input is abnormal.
Red PWR LED is On
The power supply voltage for output is abnormal.
Red PWR(V) LED is On
A unit other than the SI unit has been diagnosed and detected.
Green ST(M) LED is flashing
Either of the following conditions:
•The set input diagnostic on/off counter has exceeded the set value.
•The valve is short circuited or disconnected.
Red ST(M) LED is flashing
Connection error between units occurred.
Red/green ST(M) LED is flashing alternately
•PROFIBUS DP status
Content
The communication with the master has been established
properly, or the power supply for control and inputs is
o
ff.
LED display
Off
The communication with the master has been established, but a
diagnosis error has occurred.
Red SF LED is On
Either of the following conditions:
•The cable between the master and SI unit is not connected.
•The SI unit cannot recognize the communication speed.
•The maser or the SI unit has broken.
Red BF LED is On
The address of the SI unit is set to 0, or to 126 or over.
Red BF and SF LEDs are both On
The configuration data of the master and device are not
consistent.
Red SF LED is On and red BF LED is flashing
The SI unit has recognized the communication speed, but the
address setting of the master is incorrect.
Red BF LED is flashing
(5)Fix the manifold by tightening the DIN rail fixing
screws of the EX600-ZMA2. (M4x20)
Tightening torque: 0.7 to 0.8 Nm.
The tightening torque at the valve side depends on
the valve type.
Refer to the operation manual of the corresponding
valve manifold.
10 to 57 Hz: constant amplitude 0.75 mm p-p
57 to 150 Hz: constant acceleration 49 m/s
2
for 2 hours each in direction X, Y and Z respectively (De-energized)
Vibration resistance
147 m/s
2
3 times each in directions of X, Y and Z respectively (De-energized)
Impact resistance
NOTE
The direct current power supply to combine should be UL1310 Class2 power
supply when conformity to UL is necessary.
Safety Instructions
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
Provide grounding to assure the safety and noise resistance of the Fieldbus system.
Individual grounding should be provided close to the product with a short cable.
Thank you for purchasing an SMC EX600 Series Fieldbus system.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations.
Please keep this manual handy for future reference.
To obtain more detailed information about operating this product,
please refer to the SMC website (URL http://www.smcworld.com) or
contact SMC directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC), Japan Industrial
Standards (JIS) and other safety regulations.
Warning
Caution
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
CAUTION indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Caution:
Warning:
Danger:
WARNING indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
DANGER indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Operator
This operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed
to perform assembly, operation and maintenance.
Read and understand this operation manual carefully before assembling,
operating or providing maintenance to the product.
Maintenance
•Maintenance should be performed according to the Safety Instructions.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up
the stains again with a dry cloth.
Names and Functions of Product
Assembly
Composing the unit as a manifold
(1)Connect the unit to the end plate.
The Digital unit, Analog unit can be connected in any order.
Tighten the bracket of the joint using tightening torque
1.5 to 1.6 Nm.
(2)Add more units.
Up to 10 units (including the SI unit) can be
connected to one manifold.
(3)Connecting the SI unit.
After connecting the necessary units, connect the SI unit.
Connecting method is the same as above (1), (2).
(4)Mounting the valve plate.
Mount the valve plate (EX600-ZMV ) to the valve
manifold using the valve set screws. (M3x8)
Apply 0.6 to 0.7 Nm tightening torque to the screws.
1
2
4
Valve plate
(EX600-ZMV )
(5)Connect the SI unit and the valve manifold.
Insert the valve plate to the valve plate
set groove on the side of SI unit.
Then, tighten it with the valve plate
set screws (M4x6) to fix the plate.
Tightening torque for set screws 0.7
to 0.8 Nm.
5
Installation
•Direct mounting
(1)When joining six or more units, fix the middle
part of the complete EX600 unit with an
intermediate reinforcing brace (EX600-ZMB1)
before mounting using 2-M4x5 screws.
Tightening torque: 0.7 to 0.8 Nm.
(2)Fix and tighten the end plates at one end of the
unit. (M4)
Tightening torque: 0.7 to 0.8 Nm.
Fix the end plate at the valve side while referring
to the operation manual of the corresponding
valve manifold.
Mounting and Installation
Intermediate reinforcing brace
(EX600-ZMB1)
•DIN rail mounting
(Available for series other than SY series. Refer
to the catalog for SY series.)
(1)When joining six or more units, fix the middle
part of the complete EX600 unit with an
intermediate reinforcing brace (EX600-ZMB2)
before mounting, using 2-M4x6 screws.
Tightening torque: 0.7 to 0.8 Nm.
(2)Mount the end plate bracket (EX600-ZMA2) to the end
plate at the opposite end to the valves, using 2-M4x14
screws.
Tightening torque: 0.7 to 0.8 Nm.
(3)Hook the DIN rail mounting groove to the DIN rail.
(4)Press the manifold using its side hooked to the
DIN rail as a fulcrum until the manifold is locked.
Intermediate reinforcing brace
(EX600-ZMB2)
1
End plate bracket
(EX600-ZMA2)
2
3
4
DIN rail
DIN rail mounting groove
Names of individual parts
Wiring
•Connect the M12 connector cable. M12 connector is applicable for SPEEDCON
connector.
SPEEDCON connector wiring method is explained below.
(1)Align the mark B on the metal bracket of the cable side connector (plug/socket) with
the mark A.
(2)Align the mark C on the unit and insert the connector into the unit vertically.
If they are not aligned, the connector cannot be joined properly.
(3)When the mark B of the connector has been turned 180 degrees (1/2 turn), wiring is
completed. Confirm that the connection is not loose. If turned too far, it will become
hard to remove the connector.
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about setting and adjustment.
Troubleshooting
Refer to the LED Display. Refer to the product catalog or SMC website
(URL http://www.smcworld.com) to obtain more detailed information about
troubleshooting.
Specification
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about product specifications.
Outline with Dimensions
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about outline dimensions.
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2009 SMC Corporation All Rights Reserved
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
URL http://www.smcworld.com
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about diagnostic.
Refer to the product catalog or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about these setting above.
When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
24 VDC Class2, 2 A
Power
supply
Refer to the product catalogue or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about maintenance.
24 VDC Class2, 2 A
Output
Control and input
