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Design / Selection 

 

 

 

 
 

1.  Confirm  the  specifications. 

Products represented in this catalog are designed only for use in compressed air systems. 
Do  not  operate  at  pressures  or  temperatures,  etc.,  beyond  the  range  of  specifications,  as  this  can 
cause damage or malfunction. (Refer to the specifications.) 
Please contact SMC when using a fluid other than compressed air. 
We do not guarantee against any damage if the product is used outside of the specification range. 

2.  If the operation involves load fluctuations, ascending/descending movements, or changes 

in friction resistance, make sure to provide safety measures. 

Operating  speed  will  increase,  and  bodily  injury  may  occur,  or  damage  to  the  machinery  itself  may 
occur. 

3.  If there is a chance that the product will pose a hazard to humans, install a protective cover. 

        If  the  moving  portion  of  the  product  will  pose  a  hazard  to  humans  or  will  damage  machinery  or 

equipment, provide a construction that prevents direct contact with those areas. 

4.  Be certain that the secured portions will not loosen. 

        Be certain to adopt a reliable connecting method if the rotary table is used very frequently or if it is used 

in a location that is exposed to a large amount of vibrations. 

5.  There may be cases in which a speed reduction circuit or a shock absorber is required. 

If the driven object moves at high speeds or is heavy, it will be unfeasible for only the rotary table

’s 

cushion to absorb the shock. Therefore, provide a speed-reduction circuit to reduce the rotary table

’s 

speed before the thrust is applied to the cushion, or an external shock absorber to dampen the shock. 
If these countermeasures are taken, make sure to take the rigidity of the mechanical equipment into 
consideration. 

6.  Consider the possibility of a reduction in the circuit air pressure caused by a power failure. 

When a rotary table is used as clamping mechanism, there is a danger of work piece dropping if there 
is a decrease in clamping force, due to a drop in circuit pressure caused by a power failure. Therefore, 
safety equipment should be installed to prevent damage to machinery and bodily injury. 

7.  Consider the possibility of power source related malfunctions that could occur. 

For  the  machinery  equipment  that  rely  on  power  sources  such  as  compressed  air,  electricity,  or 
hydraulic pressure, adopt countermeasure to prevent the equipment from causing a hazard to humans 
or damage to the machinery and equipment in the event of malfunction. 

8.  If a speed controller is provided in the exhaust restrictor, implement a safety design taking 

the residual pressure into consideration. 

        If air pressure is applied to the air supply side without residual pressure in the exhaust side, the rotary 

table will operate at abnormally high speeds, which could pose a hazard to humans and damage the 
machinery and equipment. 

9.  Consider the behavior of the rotary table in the event of an emergency stop. 

Devise a safe system so that if a person engages the emergency stop, or if a safety device is tripped 
during a system malfunction such as a power failure, the movement of the rotary table will not cause a 
hazard to humans or damage the equipment. 

10. Consider the action of the rotary table when restarting after an emergency stop. 

        Devise a safe design so that the restarting of the rotary table will not pose a hazard to humans or 

damage the equipment. Install manually controlled equipment for safety when the 

rotary table

 has 

to be reset to the starting position. 

11. Do not use the product as a shock absorber. 

        If  an  abnormal  pressure  or  air  leakage  occurs,  the  rotary  table

’s  speed  reduction  capability  could 

become  severely  affected,  which  could  pose  a  hazard  to  humans  and  damage  the  machinery  and 
equipment. 

 
 
 
 

-3- 

 

Warning

 

2020-10-13 10:36

DI987004

Summary of Contents for CRQ2 Series

Page 1: ...No CRQ2 OM00002 C PRODUCT NAME Compact Rotary Actuator MODEL Series Product Number CRQ2 Series Rack Pinion Type...

Page 2: ...t e r n a l s t o p p e r I n s t a l l p o s i t i o n o f e x t e r n a l s t o p p e r C auti on on usi ng exte rnal stoppe r R o t a r y a c t u a t o r w i t h A u t o s w i t c h A u t o s w i t...

Page 3: ...t failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assem...

Page 4: ...uct or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of the product 3 Prior to using SMC prod...

Page 5: ...n in the circuit air pressure caused by a power failure When a rotary table is used as clamping mechanism there is a danger of work piece dropping if there is a decrease in clamping force due to a dro...

Page 6: ...any modifications including additional machining This may cause human injury and or an accident 18 Refer to the Auto Switches Precautions for using with an auto switch 1 Do not use below the speed ad...

Page 7: ...esult in insufficient strength and cause damage to the product This can lead to possible human injury and damage to the surrounding equipment 8 Do not enlarge the fixed throttle by modifying the pipe...

Page 8: ...Angle adjustment is available for this product When using an external stopper set in a position so that that the adjusting bolt does not collide into the piston Precautions when Converting Rotational...

Page 9: ...justment screw is temporarily secured at an arbitrary position within the adjustable rotating range Before using product readjust it to a desired angle and tighten the screw firmly Piping 1 Refer to t...

Page 10: ...ic oils including organic solvents salt or corrosive gases etc as it can cause damage or malfunction 1 When extremely dry air is used as the fluid degradation of the lubrication properties inside the...

Page 11: ...perly compressed air can be dangerous Assembly handling repair and element replacement of pneumatic systems should be performed by a knowledgeable and experienced person 3 Drain flushing Remove draina...

Page 12: ...ed for each cylinder series use the indicated value The auto switches may malfunction due to interference from the magnetic fields Use of a magnetic screen plate MU S025 or commercially available magn...

Page 13: ...ate If driving a load such as a relay that generates a surge voltage use a built in surge absorbing element type device 10 Pay attention to the internal voltage drop of the auto switch Reed 1 Auto swi...

Page 14: ...beyond the range of tightening torque auto switch mounting screws auto switch mounting brackets or auto switch may be damaged On the other hand tightening below the range of tightening torque may all...

Page 15: ...plied 2 wire type If the power is turned ON when an auto switch is not connected to a load the auto switch will be instantly damaged because of excess current short circuit It is the same as when the...

Page 16: ...ne and power supply line on a 3 wire type auto switch the auto switch will be protected by a protection circuit However if the power supply line is connected to the blue wire and the power supply line...

Page 17: ...waves around cylinders with solid state auto switches or actuators this may cause the circuit element inside the auto switch to break 7 Avoid accumulation of iron waste or close contact with magnetic...

Page 18: ...ition stops at the center of the appropriate operating range green display area If stopped with the red LED lit the operation may become unstable due to effects of the equipment environment or externa...

Page 19: ...8 NPTF 1 8 Supporting style Basic type Output N m 0 3 0 75 1 8 3 1 5 3 Table 2 Specification 2 Size Allowable kinetic energy Safe adjustment range of rotatingtime Allowable kinetic energy mJ Cushion...

Page 20: ...tate clockwise Flat face and parallel key position indicate B port is pressurized 18 Key or flat B Port A Port Angle adjustment 5 Rotation range 360 Rotation range 180 Rotation range 90 Angle adjustme...

Page 21: ...r gasket 2 18 Packing 1 17 Retainer 2 16 Bearing 2 15 Cross recessed No 0 screw 1 14 Cross recessed No 0 screw 4 13 Hexagon socket head screw 8 12 Adjust bolt 2 11 Small hexagon nut 2 10 Magnet 2 Incl...

Page 22: ...rallel key 1 17 Bearing 2 16 Cushion valve Ass y 2 Only cushion type included 15 Cross recessed No 0 screw 1 14 Cross recessed socket head screw 4 13 Hexagon socket head bolt 6 12 Hexagon socket head...

Page 23: ...valve speed controller tube for the basic circuit in Fig 2 Table 4 Recommended equipment Size Solenoid valve Speed controller Tube 10 VZ1000 series M5 Cv 0 05 VJ3000 series M5 Cv 0 2 AS1000 series M5...

Page 24: ...necessary when the rotary actuator is used with its axis lengthened If misaligned partial load becomes high and the axis is applied with excessive bend moment Under this condition stable operation is...

Page 25: ...from A port Perform followings before piping Flush or clean the piping to eliminate metal swarf cutting oil and dust before connecting piping Mind so that the piping swarf and sealing material do not...

Page 26: ...at the stroke end the actuator received big impact kinetic energy due to inertia force Please refer below for calculation of kinetic energy Allowable kinetic energy for the rotary actuator is limited...

Page 27: ...Table for calculation of Inertia moment 25...

Page 28: ...y mJ Cushion angle No cushion Cushion type 10 0 25 15 0 39 20 25 120 40 30 48 250 40 40 81 400 40 Allowable kinetic energy of cushion type is max adsorption energy when the cushion needle adjustment i...

Page 29: ...away from the rotary actuator or the material point 5 3 2 Caution on using external stopper Angle adjustment is available for CRQ2 series rotary actuator Mind so that the hexagon socket set screw ang...

Page 30: ...ex D A90L Solid state switch Lead wire Oil resisting vinyl cap tire cord 2 7 0 15mm2 3 core brown black blue 0 5m 18mm2 2 core brown blue 0 5m Insulation resistance 50M or more at DC500V Between lead...

Page 31: ...Use small driver 5 6mm of grip diameter to tighten auto switch set screws with 0 1 0 2N m of tightening torque se slotted setscrew with urethane damper as setscrew 6 3 Auto switch set position Operat...

Page 32: ...perly Loose lock nut lead to cause the cushion valve to rotate and initially set cushion value changes Re adjustment is necessary in this case Cushion packing wears out during long period of operation...

Page 33: ...o repair 8 1 Periodic inspection Check followings for periodic inspection 1 If the rotary actuator set screw become loose 2 If the rotary actuator set frame become loose 3 Smooth operation 4 External...

Page 34: ...t two piston Ass ys from the body 5 Take out the bearing from the body 32 Fig 16 Cover Ass y Bearing Shaft Bearing retainer Hexagon socket head bolt Piston Ass y End cover Ass y Bearing Body Size 10 1...

Page 35: ...3 Table 11 Parts applied with grease Grease applied parts Grease Cylinder internal surface GR S 010 Lithium mineral oil grease No 2 Piston packing groove Piston packing Cover gasket End cover gasket G...

Page 36: ...w Adjust bolt Ass y 34 Inse ection Fig 20 Side Cross nutsection Seal washer Small hexagon nut Hexagon socket head set screw Adjust bolt Fig 21 Top End cover gasket End cover Adjust bolt Ass y Size 10...

Page 37: ...ousing insert the piston Ass y slowly pressing the packing inside so that packing is not gouged Pay attention to the direction when you insert the piston See fig 23 35 Fig 23 It greases it to extent w...

Page 38: ...e cover direction and mount the shaft so that the shaft is on the right turning upward by 5 10 to horizontal line see above If the key groove rotation range is inadequate or displaced correct the pist...

Page 39: ...on table and the item used with it are not aligned Align the two centers or use a flexible fitting Insufficient output due to a low supply pressure To obtain stable operation adjust the supply pressur...

Page 40: ...ator and do followings 1 Adjust the cushion needle at optimum condition 2 Confirmation if kinetic energy generated by the load is less than cushion absorbable energy Insufficient rotating Angle The ad...

Page 41: ...t Add tightening torque Move to new format 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change w...

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