Smart Sensor AR936 Operation Manual Download Page 6

-04-

1

Brief

1.1

Features

Adopting Leeb hardness measuring principle,  this unit can test the hardness of

       most metals.

 

 160*80 lattice LCD display allows complete information and clear reading.

Large

All 

 display with menu indication makes the operation easy and convenient.

English

Alternative white backlight display and USB plug facilitate the opeation in darkness 

       and communication with PC for data exchange and configuration.

The 

 is matchable with 7 striking fittings, capable of identifying the striking 

       type automatically, and requires no further calibration after replacement.

main unit

The unit can store up to 500 groups of date(

 

 times 32~1), in which each group 

       contains information of single value, average value, measuring date, 

 

       direction, 

 times, material and hardness unit.

impact

impact

impact

With presetting of up and low limits, the unit alarm automatically if  reading is 

       beyond  the limits, which facilitates massive measurement.

Battery volume icon on LCD indicates the 

 and  calibratable with 

       software.

battery power

When using D/DC type 

 for steel material hardness  testing, 

       the reading can be displayed directly without consultation of the table.

impact device

Equipped with PC program, this software supports transmission of the measuring 

       results, storage management, statistical analyzing, print  and massive parameters 
       setting to ensure higher quality and management.

Professional and nice outline, smart, portable and reliable performace makes the unit 

       operatable in rough environment, and immune from vibration, striking and 
       elecmagnetic interference.

4 AA alkaline batteries support continuous operation for more than 50 hrs. 

       and automatical turn off function.

150*80*38mm

Product Dimension

1.2 

Application and range

1.2.1 

Application

 l 

Tooling cavity

 

Bearing and other workpiece.

Pressure vessel, steam generator and its failure analysis.

Heavy workpiece.

Amounted machanism and permanent assembly.

Workpiece with small testing space.

Original record of testing results required.

Division of metal material warehouse.

Quick test for many locations on large workpiece.

1.2.2 

Measuring range

       see appendix one and two.

Appendix 3

impact device

DC(D)/DL

D+15

C

G

E

impacting energy 
and mass of  
impact body 

11mJ
5.5g/7.2g

11mJ
7.8g 

2.7mJ
3.0g  

90mJ
20.0g  

11MJ
5.5g  

ball hardness
ball diameter
ball material

1600HV
3mm
carbonized 
tungsten

1600HV
3mm

1600HV
3mm

1600HV
5mm

5000HV
3mm

Diameter of 

length of  

weitht

of  

impact 

device 
impact device 

impact device

20mm 
86(147)/
75mm 
50g

20mm
162mm
80g

20mm
141mm
75g

30mm
254mm
250g

20mm
155mm
80g

max hardness 
of workpiece

940HV

940HV

1000HV

650HB

1200HV

Ra

average 

roughness of 
workpiece 

1.6

m

1.6

m

0.4

m

6.3

m

1.6

m

min weight of workpiec
direct measure requires
solid support 
and intense coupling

>5kg
2~5kg
0.05
2kg

>5kg
2~5kg
0.05~2kg

>1.5kg
0.5~1.5kg
0.02~0.5kg

>15kg
5~15kg
0.5~5kg

>5kg
2~5kg
0.05~2kg

min thickness of 

workpiece

intense coupling

min depth of 

rigidified layer

5mm

0.8mm

5mm

0.8mm

1mm

0.2mm

10mm

1.2mm

5mm

0.8mm

hardness
300
hv hour

indentation 
diameter
indentation

 

 

depth

0.54mm
24

m

0.54mm
24

m

0.38mm
12

m

1.03mm
53

m

0.54mm
24

m

hardness
600
hv hour

0.54mm
17

m

0.54mm
17

m

0.32mm
8

m

0.90mm
41

m

0.54mm
17

m

hardness
800
hv hour

0.35mm
10

m

0.35mm
10

m

0.35mm
7

m

--
--

0.35mm
10

m

application range 
of impact device 

DC type for 
hole or cylinder.
DL type for long 
and narrow 
channel or hole
D type for 
general peices 
test

D+15 type for 
measuring in 
grooves or 
recessed 
surfaces

C type for 
measuring 
light and small 
piece and 
surface 
hardened layer

G type for for 
measuring he
avy and rough 
cast and forged 
pieces

E type for 
high 
hardness 
material

size of ball impress

-25-

impress 
diameter
impress 
depth

impress 
diameter
impress 
depth

O

p

e

ra

ti

o

n

E

x

p

la

n

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Summary of Contents for AR936

Page 1: ...anual of Leeb Hardness Tester Model AR936 555 555 V V A A E E Hl Hl Portable Hardness Tester Steel and cast steel Steel and cast steel 9 3 0 7 8 2 1 4 6 5 STORE ENTER 9 3 DEL 0 DIR 7 AVE 8 HARD NESS 2 ESC MAT L 1 TIMES 4 MENU 6 5 ...

Page 2: ...special notice Turn off the unit before replacement of battery impact device ...

Page 3: ...nse dusy environment b Air of high content of salt or sulfurate c Air of othere chemical substance d High humidity and temperature above 60 90 RH or in sunlight 2 Don t disassemble the instrument or change the inner struction 3 Alcohol and diluent is erosive to the LCD clean the housing with cloth of slight water 1 Refer to the terms in the card 2 Any damage resulting from unauthorized dismantle o...

Page 4: ...tributor to do so Incomplete proof will lead to maintenance without guarantee 2 The instrument enjoys one year guarantee service since the purchase of the unit in this period if there is any malfunction against the guarantee card or invoice contact our service center for free charge service In case no guarantee card or invoice be presented our company will calculate the guarantee period since the ...

Page 5: ...dix three 25 apeendix four 26 notice for user 27 03 maintenance and warranty 28 Appendix 4 26 time date setting 20 No Model Sketch of support ring Remarks for testing cylindrical outside surface inner cylindrical surface for testing cylindrical outside surface radius adjustable R10 8 out cylindrical surface out cylindrical surface inner cylindrical surface inner cylindrical surface out cylindrical...

Page 6: ...and other workpiece l Pressure vessel steamgenerator and itsfailure analysis l Heavy workpiece l Amounted machanism and permanent assembly l Workpiece with small testing space l Original record oftesting results required l Division of metal material warehouse l Quick test for many locations on large workpiece 1 2 2 Measuring range see appendix oneand two Appendix 3 impact device DC D DL D 15 C G E...

Page 7: ...a 1 3 Specifications appendix two No Material Leeb hardness HLD Intension 0 b MPa 1 C 350 522 374 780 2 C 500 710 737 1670 3 Cr 500 730 707 1829 4 CrV 500 750 704 1980 5 CrNi 500 750 763 2007 6 CrMo 500 738 721 1875 7 CrNiMo 540 738 844 1933 8 CrMnSi 500 750 755 1993 9 SSST 630 800 1180 2652 10 SST 500 710 703 1676 24 Name Number Remark 1 main unit PCS 2 D type impact device 3 Standard leeb hardne...

Page 8: ...6 84 1042 80 950 HS 32 2 99 5 33 3 99 3 31 8 102 1 35 8 102 6 30 6 96 8 steel HB 143 650 CWT ST HRC 20 4 67 1 19 8 68 2 20 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 GC IRON HRC HB 93 334 92 326 Nc IRON HB 131 387 c alum HB 19 164 23 210 HRB 23 8 84 6 22 7 85 0 brass HB HRB bronze HB copper HB Appendix Appendix one 23 Main unit Impact devic...

Page 9: ...e error over 2HRC it is recommendable to replace the head or resulting from ball wearing impact device l In case thatthere is anymalfunction of theinstrument the usershall not dismantleor replace any componentof the instrument please fill inthe guarantee cardand return the unit toour maitance department 9 Instrument checkup The checkup period shall not be more than one year the users can decide it...

Page 10: ... moreblack part the more battery volume after exhaustion ofthe battery the batter iconshows this means to replacethe battery immediately Refer the followingfigure to installthe battery 6 14 Data transmission cable connection Plug one end of the cable into the USB socket at the left of the host while the other end into PC s USB socket 7 Trouble shooting Problem Analysis Action Fail to turn on Exhau...

Page 11: ...be calibrated with theprovided leeb hardnessblock When several are provided with every only need onecalibration and noneed to re calibrate whenreplacing Press menu toenter into systemcalibration submenu impact device impact devices main unit impact device impact device 1 1 0 05 2005 11 02 time date setting After testing averages display Press to input real value Press ENTER button to complete the ...

Page 12: ...ugh USB interface in textformat after averagereading is given l Button sound settingon makes thebuzzer beeps onceat every buttonoperation l Alarm sound settingon makes thebuzzer beeps oncefor a longtime when the measurement is beyondthe allowance limits storage manager system configurtion system configurtion measuring condition setting auto storage off eliminate the big error off auto data transmi...

Page 13: ... datastored Press tomove the cursorto Yes and press ENTER button to deletethe data Press movethe cursor toNo and press ENTER button to cancelthe delete Regardlessthe cursor position Press ESC button also leadto delete cancellation Press toselect the groupdisplayed Press ESC button to exitreview Press ENTER button to callcursor for furtherreview 511 513 516 514 515 Max 516 Min 511 Number 001 12 03 ...

Page 14: ...hallnot be turnedoff to avoid messing up the data selectable group from 001 to 017 0 001 To 001 Press the to move thecursor to the desired function Press ENTER button to confirmthe choice review from the first group review form the last group review from the selected group data transmission delete the selected group delete all AVE 784 HL CWT ST 04 COUNT COUNT material reading average hardness unit...

Page 15: ...n reviewthe info inorder 16 6 5 4 Hardness unit setting mild steel high carbon steel chrome steel current material hardness unit HV HB HRC HS HRB HRA HL HL 6 5 5 limit setting Tolerance 6 5 6 Hardness intension setting Press the to move the cursor to the desired material Press ENTER button to confirm the choice Press ESC button to cancel the change Press or to move the cursor to the desired unit P...

Page 16: ...mp over the Hardness unit choice Only D DC are available to intension measuring when using other the cursor is not able to be moved to the Hardness Intension choice impact device impact device 6 5 1 direction setting impact 6 5 2 Average times setting Available to select from1 to 32 Press the Numberbutton to inputthe number and the cursorwill move repeatedlyfrom left to right Press ENTER button to...

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