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ECC160 – User Manual

 
 
 
 
 

 

 

Smart-Cover , 1km Lagada-Thessaloniki , P.C.57200,Tel. +302394020077 Email: [email protected] , Website: www.smart-cover.gr

 

 

5. Maintenance 

Regular Maintenance 

Depending on the weekly working hours, you should check the water level inside the water tank. If the level is 
too low, refill the tank with electrolyte solution to allow amperage to be at normal operational values. 

Winter Maintenance 

If temperatures drop below -4ºC then you should add 20-25% isopropyl alcohol to the water solution in order 
to avoid water from freezing, even with the more severe temperatures. Don´t use another type of alcohol or 
you risk damaging the stainless steel plates.  

Bi-annual Maintenance 

Depending on the working hours of the machine, you should clean the machine and remove all deposits every 
six months. Please follow these simple steps: 

1. Add 50% isopropyl alcohol to the water solution and leave it in the machine without working for 24 hours; 

2. Next day start the machine and let it work for 20 minutes; 

3. Stop the machine and open the frontal panel. Inside the machine you will find 2 valves to help you flush the 
water; 

4. Once all water is out, please close the valves a add fresh water until you reach the maximum water level in 
the tank; 

5. Open the 2 valves again and let it flush all the liquid inside the machine; 

6. Close the valves and put in place the frontal panel; 

7. Repeat all steps mentioned in point 3.1. 

 

 

Summary of Contents for ECC160

Page 1: ...ECC160 User Manual HHO Hydrogen on Demand Dual Fuel Generator Systems ...

Page 2: ... 2 Components of the machine 4 3 Setting up the machine 5 3 1 Filling the main tank for the first time 5 3 2 Refilling the main tank 5 3 3 Security Bubbler 6 4 Working with the machine 7 4 1 General use 7 4 3 Cleaning the air filter box 7 4 3 Working amperage 8 5 Maintenance 9 Regular Maintenance 9 Winter Maintenance 9 Bi annual Maintenance 9 Technical Information 10 ...

Page 3: ...sive gas which means that you should never light a match or smoke near or in front of the end of the hose the protection bubbler inside the machine could blow up Be sure to wear goggles and rubber gloves and only use professional tools use common sense and general safety procedures used for any work carried out on automotive operations and maintenance The electrolyte Potassium hydroxide KOH should...

Page 4: ...da Thessaloniki P C 57200 Tel 302394020077 Email info smart cover gr Website www smart cover gr 2 Components of the machine Ammeter Water level lights Ventilation Power Control Emergency Switch Bubbler Cap Se cur ity Bu bbl er Water Tank Lid ...

Page 5: ...ng light will be turned OFF 5 Continue adding the electrolyte solution until the green steady light is turned ON When this light appears please stop adding electrolyte solution 6 Close the water tank lid making sure it is well tight 3 2 Refilling the main tank As you use the machine the water level inside the tank will start to descend First the green will turn OFF After around 50 hours of work th...

Page 6: ...r but the water column will prevent the flame to reach the main tank where there is much more hydrogen accumulated The bubbler is to be filled with a light acid solution like vinegar until half of the volume For filling the bubbler please follow these simple steps 1 The solution to use is a light acid like vinegar Ph 3 2 Open the threaded cap positioned on the top of the bubbler 3 With a small fun...

Page 7: ...s press hard acceleration pedal in order to improve removal of the carbon deposits 8 After the first 20 minutes of treatment increase the rotations of your engine to 1000 rpm Check again amperage in the ammeter 9 Keep the machine working for one 1 hour to complete engine cleaning 10 Every 10 minutes make strong acceleration in order to remove faster carbon deposits 11 Repeat this operation every 1...

Page 8: ...e The amperage and hydrogen production will depend on the electrolyte concentration 15 grs liter of KOH and the power of the alternator of the car Normally there is a relation more or less the same between the engine size and power of the alternator in all cars In this way the amperage will vary from car to car depending on the engine size and alternator ...

Page 9: ...f alcohol or you risk damaging the stainless steel plates Bi annual Maintenance Depending on the working hours of the machine you should clean the machine and remove all deposits every six months Please follow these simple steps 1 Add 50 isopropyl alcohol to the water solution and leave it in the machine without working for 24 hours 2 Next day start the machine and let it work for 20 minutes 3 Sto...

Page 10: ...mart cover gr Technical Information Voltage DC V 12V Power 450 kW Energy consumption kW h 0 48 HHO Gas Output Max 140 200L h Max Pressure kg cm2 0 2 Max Water Consumption L h 0 10 Water refilling manual Water Tank Capacity 5 liters Autonomy 50 hours Dimensions L x l x h mm 400 x 300 x 2000 mm Weight 25 kg Warranty 24 months ...

Page 11: ...ECC160 User Manual11 Smart Cover 1km Lagada Thessaloniki P C 57200 Tel 302394020077 Email info smart cover gr Website www smart cover gr EC Declaration of Conformity ...

Page 12: ...t cover gr HHO Plus HHO Plus Energias Alternativas Lda VAT Id Number PT509055036 Headquarters Travessa das Serras 33 2430 720 Vieira de Leiria Portugal Production Plant Zona Industrial de Vieira de Leiria Rua Manuel Joaquim Afonso Lote 10 2430 769 Vieira de Leiria Portugal Email info hhoplusgas com Telephone 00 351 244 697 116 ...

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