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SC102 Core Trunk  

Service Manual 

Summary of Contents for SC102

Page 1: ...SC102 Core Trunk Service Manual...

Page 2: ...Number Location 1 CH2 Safety Instruction 2 CH3 Preventive Maintenance 4 CH4 Specification and Assembly Guide 8 CH5 Console and Program Description 10 CH6 Engineer Mode 23 CH7 Troubleshooting 28 CH8 Pa...

Page 3: ...CH1 Serial Number Location 1...

Page 4: ...used in oxygen rich environment nor to be sterilized Do not perform servicing and maintenance while ME equipment is in use ELECTRONIC SAFETY 1 This equipment must be grounded If the equipment should...

Page 5: ...ing 2 Severe cardiopulmonary disease Patients with acute symptoms such as but not restricted to the following should not attempt Resistance training Coronary artery disease unstable angina myocardial...

Page 6: ...ibration instructions or other information that will assist SERVICE PERSONNEL to repair those parts of ME EQUIPMENT that are designated by the MANUFACTURER as repairable by SERVICE PERSONNEL 2 Recomme...

Page 7: ...Chain Maintenance and Tightness Adjustment Chain maintenance must be held at least once ever 6 months depending on the frequency of use Please apply grease to chain links and sprocket area as indicat...

Page 8: ...s tension adjustment Step1 Loosen the nuts above and beneath the Turn Buckle Step2 Adjust the tightness tension of chain via turning the Turn Buckle Chain Maintenance and Tightness Adjustment Nut Turn...

Page 9: ...Step3 Check the tightness tension by pressing the chain The standard tightness tension is 5 10 mm flexibility when pressed Step4 Tighten the nuts Chain Maintenance and Tightness Adjustment 7...

Page 10: ...CH4 Specification and Assembly Guide 8...

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Page 12: ...CH5 Console and Program Description 10...

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Page 25: ...CH6 Engineer Mode Model Setting Mode Setting 23...

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Page 30: ...Lower Control Board Wires Installation Encoder Wire Console Wire Lower Control Board Power Wire Generator Power Cord CH7 Troubleshooting 28...

Page 31: ...1 No console display when powered on 1 1 Check the Voltage Switch if it has been switched to the appropriate voltage to 115V or 230V 1 2 Check the fuse if it is functioning 29...

Page 32: ...1 4 Check if the Transformer wires and cables are loosened or damaged 1 5 Check the Lower Control Board Power Wire is still in place Check if there is power output Make sure the wires are properly co...

Page 33: ...1 6 Check if the Console Wire has been properly connected to the Lower Control Board 1 7 Check if the Console Wire has been properly connected to the Console 31...

Page 34: ...2 1 Check if Console Wire has been properly connected to Lower Control Board 2 2 Check if Encoder Wire has been properly connected to the Lower Control Board Angle display breakdown or abnormal angle...

Page 35: ...2 3 Check if Encoder Wire has been properly connected to the Encoder 2 4 Change Encoder or Encoder Set and see if the problem has been solved upon changing 33...

Page 36: ...3 Resistance output error 3 1 Check if the Generator Power Cord has been properly connected 3 2 Check if power output is normal Adjust Resistance Load Check if there is power output 34...

Page 37: ...3 3 Change another piece of Lower Control Board to see if the problem has been solved upon changing 3 4 Change another piece of Generator to see if the problem has been solved upon changing 35...

Page 38: ...ver x1 pcs 10 mm Open ring wrench x2 pcs 13 mm Open ring wrench x2 pcs 10 mm Open end torque wrench x1 pcs Sprocket position adjustment tool replacement with ruler is acceptable x1 pcs 4 mm T hex wren...

Page 39: ...1 II Cover Removal 1 Steel Cover removal Step 1 Remove the Fixation Screws and the back frame Step 2 Remove the fixation screws and Back Support Connector left 37...

Page 40: ...Step 3 Remove the Fixation Screws and Steel Side Cover left Step 4 Remove the Fixation Screws Angle Limiter Bolt and Back Support Connector right 38...

Page 41: ...Step 5 Remove the Fixation Screws Steel Side Cover Anterior and Seat Side Cover Top Step 6 Remove the Fixation Screws and Steel Side Cover Right 39...

Page 42: ...2 Plastic Covers removal Step 1 Remove the Phillips Screws on both sides of the cover Step 2 Remove the plastic covers 40...

Page 43: ...III Generator and Generator Chain Replacement 1 Generator and Driving chain removal Step 1 Loosen the Turn Buckle and remove Handle Chain 41...

Page 44: ...Step 2 Remove Generator Fixation screw and detach the generator Step 3 Remove the Fixation Magnetic Base 42...

Page 45: ...2 Generator and Driving Chain installation Step 1 Install the Fixation Magnetic Base and attach the Generator onto the frame 43...

Page 46: ...Step 2 Make sure the Chain Gear is in parallel with Frame Gear can be observed looking sideway Fix the Generator by applying torque force of 150 Kgf cm to the screws 44...

Page 47: ...ion The white colored labels on both the chain and the sprocket should align Step 4 Adjust the position of Turn Buckle and sprocket they should be facing to same direction Turn Buckle White colored la...

Page 48: ...Step 5 Adjust the chain tightness by adjusting the Turn Buckle Apply Loctite 243 to Turn Buckle screw 46...

Page 49: ...3 Apply Grease to Chain Step 1 After replacing the chains apply grease to the chain and sprocket keys 47...

Page 50: ...IV Wires and Parts Diagram 1 Wires and Parts connection diagram 48...

Page 51: ...4 WEE 0000140 9 Power Supply Unit Long 1 5 WEE 0000172 1 Transformer 1 6 WEE 0000084 6 Electro Magnetic System Cable L400 1 7 WEE 0000157 4 Encoder Cable L500 1 8 WEE 0000124 5 Console Extension Cable...

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