Operating instruction
Translation of the original
Three-way ball valve
pneumatic und manual operation
Types 403x
413x
423x
GB
ENGLISH
P D F • a k • 0 3 / 1 2 / 2 0 2 0
www.sks-online.com
Page 1: ...Operating instruction Translation of the original Three way ball valve pneumatic und manual operation Types 403x 413x 423x GB ENGLISH P D F a k 0 3 1 2 2 0 2 0 www sks online com ...
Page 2: ...KIESELMANN GmbH Paul Kieselmann Str 4 10 D 75438 Knittlingen 49 0 7043 371 0 7 49 0 7043 371 125 www kieselmann de info kieselmann de Copyright KIESELMANN FLUID PROCESS GROUP www sks online com ...
Page 3: ...4 1 Modular system 9 5 Function and operation 10 5 1 Description of function 10 5 2 Control system and position indication 11 6 Commissioning service and maintenance 12 6 1 Commissioning 12 6 1 1 Installation instructions 12 6 1 2 General welding guidelines 12 6 1 3 ATEX Guidelines 12 6 2 Service 13 6 3 Cleaning 13 7 Technical data 14 8 Disassembly and assembly 15 8 1 Disassembly 15 8 2 Assembly 1...
Page 4: ... struction The hints are highlighted with a danger symbol and a signal word Texts beside these symbols have to be read and adhered to by all means Please continue with the text and with the handling at the valve only afterwards Symbol Signal word Meaning DANGER Imminent danger which will result severe personal injury or death WARNING Imminent danger which may result severe personal injury or death...
Page 5: ...active Only use original spare parts and accessories recommended by the manufacturer 1 6 General instructions The user is obliged to operate the fitting only when it is in good working order In addition to the in structions given in the operating manual please observe the relevant accident prevention regula tions generally accepted safety regulations regulations effective in the country of install...
Page 6: ...nto a discharge arrangement Carry the disassembling only if when the plant has been rendered pressure less and free of liquid and gas WARNING Risk of injury by moving parts Do not grab into the valve when the actuator is pressurized Limbs can be crushing or amputating Remove the control air line before dismantling Ensure that the actuator is unpressurized WARNING Risk of injury by pre stressed pre...
Page 7: ...KIESELMANN GmbH Operating instruction Safety instructions 2 4x3x_TWBV_EN 7 25 CAUTION Steps should be taken to ensure that no external forces are exerted on the fitting www sks online com ...
Page 8: ...ge to the product due to improper storage Observe storage instructions avoid a prolonged storage INFORMATION Recommendation for longer storage We recommend regularly checking the product and the prevailing storage conditions during long storage times To avoid damage to seals and bearings products up to DN 125 OD 5 inch should be stored horizontally for maximum 6 months products larger than DN 125 ...
Page 9: ...Transparent hood drive systems pneumatical electrical PDA 90 75 Ø 75 PDA 90 100 Ø 100 PDA 90 125 Ø 125 4040 manual Hand lever Hand lever with sensor mounting Hand lever stainless steel Hand lever continuously adjustable Model Standard PTFE Thrust collar Filling element PTFE shell Seal material EPDM NBR FKM VMQ Connection flanges S G K M Fl Cl www sks online com ...
Page 10: ...ion 2 Connection A C open Connection B closed A C B A C B Valve position 3 Connection A B C open Valve position 4 Connection A B open Connection C closed A C B A C B Functional description for valves with manual operation When actuating a fitting manually the respective switching position will be locked in place in the fi nal position The desired valve position can be positioned in 90 steps by a r...
Page 11: ...e depending on the desired actuating function Nominal dia meter Pneum actu ator air open air close DA Normally closed NC DN25 DN80 1 3 PDA 90 100 4100 080 100 022 4200 080 100 022 DN 100 DN 4 PDA 90 125 4100 100 125 022 4200 100 125 022 Position indicator with sensor mounting for feedback signal The actuator is equipped with a proximity switch mounting sensor mounting and a position indica tion Wh...
Page 12: ... dismounting maintenance 6 1 2 General welding guidelines Sealing elements integrated in weld components must generally be removed prior to welding To prevent damage welding should be undertaken by certified personnel EN ISO 9606 1 Use the TIG Tungsten Inert Gas welding process CAUTION Damage and injuries due to high temperature supply To avoid a distortion of the components all welding parts must...
Page 13: ...ant recommendation EPDM HNBR NBR FKM k flex Klüber Paraliq GTE703 Silicone Klüber Sintheso pro AA2 Thread Interflon Food It is only permitted to use approved lubricants if the respective fitting is used for the produc tion of food or drink Please observe the relevant safety data sheets of the manufacturers of lub ricants 6 3 Cleaning In order to ensure continuous flawless function during operation...
Page 14: ...e range Ambient air 4 to 45 C Operating medium dependent 0 to 95 C Sterilization SIP 30 min EPDM 140 C PTFE 130 C NBR 100 C FKM 140 C Pressure range Working pressure Cleaning pressure 10 bar 3 bar Leak rate A DIN EN 12266 1 Control air Control air pressure 5 5 8 0 bar Quality of control air ISO 8573 1 2001 quality class 3 Materials in product contact Stainless steel 1 4301 AISI304 1 4404 AISI316L ...
Page 15: ...ng package 10 11 12 Ball valve manual operation M 10 11 9 8 7 Unscrew the screw 20 and remove the hand lever 21 Unscrew the screw 16 and remove the locking disc 8 Remove the plain bearing 14 and the pressure spring 13 from the axis 7 Dismantle the axis 7 with sliding ring 9 downwards Take the sealing package 10 11 12 out of the housing 1 Replacing the sealing package 10 11 12 Ball valve pneum oper...
Page 16: ...0 11 12 in the sequence shown under view b Push the bearing ring 10 the V rings 11 3x and the thrust collar 12 with the mounting sleeve M into the limit stop c When mounting the ball 2 and the axis 7 regards for exact match from the marks on the axis 7 and the position of the ball 2 d The mark points MP on the switch axis correspond to the respective ball openings e Mount the hand lever or the pne...
Page 17: ... Control units Control head KI TOP Position indication with sensor mounting Plastic hood transparent stainless steel hood 129 Ø 105 25 5 Position indication with sensor mounting R R1 dog R1 1 Straight pin R2 Position indication R3 O ring R4 Screw R5 Sensor mounting R6 Cap R7 Screw LA air supply www sks online com ...
Page 18: ...iding ring 10 Backup ring 11 V ring package 12 Thrust collar 13 Pressure spring 14 Sliding ring 15 Straight pin 16 Screw 17 Blind flange 18 Flange 19 O ring 20a Saucer head screw 20b Screw 21a Hand lever GFK 21b Hand lever stainless steel 22 Screws 23 Holding flange 24 Screws 25 Square boss 26 Actuator M Mounting sleeve S Control head R Sensor mounting R1 dog R2 Position indication R3 O ring R4 Sc...
Page 19: ...KIESELMANN GmbH Operating instruction Drawings and dimensions 9 4x3x_TWBV_EN 19 25 Exploded drawing www sks online com ...
Page 20: ...0 5 80 65 303 118 64 75 74 5 77 165 180 10 32 32 Rd58x1 6 104 50 5 50 5 86 71 314 124 70 84 80 5 83 165 180 10 40 1 38 34 8 Rd65x1 6 104 50 5 50 5 92 77 319 129 80 95 90 5 93 165 180 10 50 2 50 47 5 Rd78x1 6 104 64 64 108 92 328 138 85 103 96 5 99 165 180 10 65 2 66 60 2 Rd95x1 6 104 91 77 5 130 110 342 152 100 122 118 114 165 180 10 80 3 81 72 1 Rd110x1 4 129 106 91 146 126 401 194 115 141 132 14...
Page 21: ...4 4085 025 000 051 4084 080 021 057 32 4085 032 000 000 4085 032 000 054 4085 032 000 051 4084 080 021 057 40 1 4085 040 000 000 4085 040 000 054 4085 040 000 051 4084 080 021 057 50 2 4085 050 000 000 4085 050 000 054 4085 050 000 051 4084 080 021 057 65 2 4085 065 000 000 4085 065 000 054 4085 065 000 051 4084 080 021 057 80 3 4085 080 000 000 4085 080 000 054 4085 080 000 051 4084 100 021 057 n...
Page 22: ...g ring PTFE 10 Backup ring PTFE 11 V ring package PTFE 12 Thrust collar PTFE 13 Compression spring 1 4310 14 Plain bearing PTFE 15 Straight pin DIN7 1 4301 16 Socket screw DIN912 1 4301 17 Blind flange 1 4301 1 4404 18 Flanges Male G Small flange Fl Liner nut K M Clamp Cl 1 4301 1 4404 19 O ring NBR EPDM FKM 20a 20b saucer head screw Socket screw DIN912 1 4301 1 4301 21a 21b Hand lever GFK Hand le...
Page 23: ... e g Type 4231 Three way ball cock pneumatic operation air open spring close NC Kind of actuators 4 x 3x xxx xxx xxx Kind of actuation Pos 1 Manual operation 0 Pneumatic actuator air air 1 Pneumatic actuator air spring 2 Connection variants 4x3 x xxx xxx xxx Combination of flange connection Pos 3 Pos 7 Pos 8 Pos 9 G G G 3 x Male part 1 K M G G Liner nut 2x Male part 2 Fl Fl Fl 3x Small flange PN10...
Page 24: ... old version 5 x x Control head ASi Bus old version 6 x x Control head KI Top SPS K 5 x x Control head KI Top ASi Bus K 6 x x External surface Pos 11 Pos 12 Pos 13 Pos 14 Valve with position indication External surface AISI304 blank 0 2 0 Valve with position indication External surface AISI316L blank 0 4 0 Valve with position indication External surface AISI304 E polished 0 2 1 Valve with position...
Page 25: ...ntion of overpressure The manufacturer hereby states that the above product is considered as an incomplete machine in the sense defined in the Directive 2006 42 EC on Machinery The above product is exclusively in tended to be installed into a machine or an incomplete machine The said product does not yet con form to all the relevant requirements defined in the Directive on Machinery referred to ab...
