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Maintenance

Rapid NH 2013 ➤

Rapid NH 2014 ➤

Edition 06.2018

Service

Service Department. Technical Information

Skoda Rapid - Maintenance, Workshop Manual

Summary of Contents for Rapid NH 2013

Page 1: ...Maintenance Rapid NH 2013 Rapid NH 2014 Edition 06 2018 Service Service Department Technical Information Skoda Rapid Maintenance Workshop Manual...

Page 2: ...iscellaneous Technical information should always be available to the foremen and mechanics because their careful and constant adherence to the instructions is essential to ensure vehicle road worthine...

Page 3: ...Inspect toothed belt for camshaft drive and coolant pump drive for wear and condition 59 3 9 Inspecting engine oil level 62 3 10 Drain off engine oil and top up 63 3 11 Cooling system check 76 3 12 V...

Page 4: ...it J949 163 6 19 ERA Glonass check that the emergency call system is ready 163 6 20 ERA Glonass run system test 165 6 21 koda Connect services 167 7 Body 168 7 1 Airbag check for proper operation 168...

Page 5: ...6 Additional customer information regarding inspection and maintenance page 4 1 7 Determine the age of the vehicle page 6 1 8 Checking the vehicle log book page 6 1 1 Vehicle identification number The...

Page 6: ...2 3 Engine type A 1 2 ltr 66 kW petrol engine B 1 2 ltr 81 kW petrol engine C 1 6 ltr 81 kW petrol engine D 1 6 l 77 kW petrol engine E 1 6 l TDI 85 kW diesel engine F 1 4 l TDI 66 kW diesel engine G...

Page 7: ...d as spare part is identified by the sign before and after the vehicle identification number instead of the standard sign before and after the vehicle identification number 1 2 Type plate Identificati...

Page 8: ...s care programme for new and used vehi cles implementation rule system Service for exhibited and stored vehicles Maintenance tables 1 5 Vehicle handover from stock Before starting a stock vehicle carr...

Page 9: ...e of the dash panel including the service event next due up to MY 2013 only Insert a comment into the service schedule in the DSP Digital Service Schedule An oil change service should be undertaken at...

Page 10: ...row 2 Calendar week 1 8 Checking the vehicle log book The vehicle log book can be checked for completeness on the B2B portal Czech Republic and importers Czech Republic Information KODA AUTO R Cus tom...

Page 11: ...4 Inspection page 17 2 5 Oil change service page 28 2 6 Country allocation due to fuel quality dust content and temperature page 30 2 7 service intervals page 37 2 8 Service tables with variations for...

Page 12: ...n the Warranty manual chap 7 2 9 B2B Portal If the vehicles are not transported onwards within two weeks or delivered to the customer the care programme for new and used vehicles must be carried out B...

Page 13: ...2 2 Pre sales Inspection domestic Czech Republic Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 9...

Page 14: ...of paintwork badges inscriptions Seats cover colour interior trim colour Radio speakers aerial Central locking system anti theft alarm system Wheels tyres Other equipment all equipment fitted in prop...

Page 15: ...dscreen wash wipe system check page 170 Vehicle interior Proper operation of seat belts seat belt height adjuster power windows Inspect upholstery interior trim carpeting footmats for cleanliness and...

Page 16: ...vehicles with basic chassis 5 9 Transport lock remove the front axle locking components page 138 Concluding operations Perform a test drive Query the event memory for all systems clear if necessary 6...

Page 17: ...2 3 Delivery Inspection Export Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 13...

Page 18: ...ge 138 Check the tyre pressure including spare wheel or emergency wheel 2 if necessary correct the tyre pressure to partial load fit valve caps 5 7 Tyres check page 127 For vehicles in stock for more...

Page 19: ...y for vehicles with PR numbers EL2 EL3 EL5 7 14 Attaching the KODA CONNECT mirror tag page 177 Reset service interval display 6 10 Resetting service interval display SID page 148 Adapt language varian...

Page 20: ...icles from MY 2017 up to CW 45 2017 Complete operating instructions applies to vehicles manufactured from CW 45 2017 vehicle data carrier not required Create an entry in the DSP digital service schedu...

Page 21: ...24 2 4 1 Inspection With each inspection Check the use by date of the first aid kit Ask the customer if he wishes a wiper blade change Ask the customer if he wishes a topping up of the washer fluid c...

Page 22: ...ss of front and rear brake pads linings page 116 Wires from the ABS speed sensors check seating and for damage Tyres check 5 7 Tyres check page 127 Complete the next service date sticker and affix the...

Page 23: ...2 4 2 Extended scope of inspection Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 19...

Page 24: ...he headlight beam setting page 157 V ribbed belt check condition 3 12 V ribbed belt check condition page 81 Cooling system check 3 11 1 Inspecting antifreeze protection replenishing coolant additive i...

Page 25: ...2 4 3 Additional work up to MY 2016 Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 21...

Page 26: ...not meet the DIN EN 590 standard 3 16 Replacing the fuel filter diesel engines page 102 Every 60 000 km Fuel filter replace diesel engines with fuel operation that meets the DIN EN 590 standard 3 16...

Page 27: ...ry 210 000 km Replacing the toothed belt for camshaft drive and tensioning pulley common rail diesel engines low dust countries 3 5 Replacing toothed belt for camshaft drive and tensioning pulley page...

Page 28: ...2 4 4 Additional work from MY 2017 Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 24...

Page 29: ...9 page 163 Check particle filter common rail diesel en gines with diesel particle filter installed as standard CUSB CXMA Check particle filter petrol engines from MY 2019 with standard petrol filter A...

Page 30: ...ional work different intervals in countries with reduced fuel quality not according to standard EN 228 or EN 590 Work involved Maturity according to time or kilometer date Chapter Operation with fuels...

Page 31: ...4 Tropical countries page 33 Other countries Automatic gearbox 09G check ATF level as well as ATF quality if necessary top up or change Every 60 000 km 4 2 6 speed automatic gearbox 09G check ATF lev...

Page 32: ...change service Deadline for completing the service internal for engine oil change including engine oil and oil filter 2 7 service intervals page 37 Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06...

Page 33: ...able workshop mode vehicles with PR number EL2 and EL5 6 21 koda Connect services page 167 Check the brake pads and brake discs 5 1 Inspecting thickness of front and rear brake pads linings page 116 R...

Page 34: ...Suriname Algeria Guatemala Mauritius Syria Angola Guinea Mexico Swaziland Equatorial Guinea Guinea Bissau Mongolia Tajikistan Argentina Haiti Mozambique Taiwan Armenia Honduras Myanmar Burma Tanzania...

Page 35: ...a Morocco Somalia Angola Guinea Mauretania Sri Lanka and Maldives Equatorial Guinea Guinea Bissau Mauritius South Africa Argentina Guyana Macedonia Sudan Armenia Haiti Mexico South Sudan Azerbaijan Ho...

Page 36: ...ghanistan Guinea Bissau Nicaragua Zambia Algeria Guyana Niger Zimbabwe Angola Honduras Nigeria Argentina Hong Kong Oman Armenia India Pakistan Azerbaijan Indonesia Palestine Australia Iraq Panama Bahr...

Page 37: ...e units the transmission and the coolant circuit such as hill driving and high speed and start stop operation Australia Lebanon Tunisia Abu Dhabi Libya Togo Algeria Lesotho Tanzania Egypt Liberia Chad...

Page 38: ...tenance change intervals Diesel impurities in petrol fuel High sulphur values Poor boiling evaporation values Metallic components octane booster additives Contamination in petrol Country 30 000 km 2...

Page 39: ...X Fiji X Gabon X Gambia X Georgia X Ghana X Guatemala X Guinea X Guinea Bissau X Haiti X Honduras X India X Indonesia X Iraq X Iran X Jamaica X Yemen X Jordan X Canary Islands X Cambodia X Cameroon X...

Page 40: ...ia X Nicaragua X Dutch overseas terri tories Aruba Cura ao Sint Maarten Netherlands X Niger X Nigeria X North Korea X Oman X Pakistan X Panama X Papua New Guinea X Paraguay X Peru X Philippines X Repu...

Page 41: ...key X Turkmenistan X Uganda X Ukraine X Uruguay X Uzbek X Venezuela X United Arab Emi rates X Vietnam X Belarus X Western Sahara X Central African Re public X Zimbabwe X 2 7 service intervals 2 7 1 Se...

Page 42: ...km then every 2 years 60 000 km Oil change service fixed QI1 As per the display every 5 000 km or 1 year Oil change service fixed QI2 As per the display every 7 500 km or 1 year Oil change service fix...

Page 43: ...2 7 2 Service intervals from MY 2017 Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 39...

Page 44: ...tended scope of inspection only in conjunction with inspection After 3 years or 60 000 km then every 2 years 60 000 km After 20 000 km or 2 years vehicles with QI1 and QI3 After 30 000 km or 2 years v...

Page 45: ...not according to of the EN 228 standard 2 6 1 Country overview for petrol fuels which do not comply with the EN 228 standard page 30 or EN 590 2 6 2 Country overview for diesel fuels which do not comp...

Page 46: ...he in dividual markets up to MY 2016 2 8 1 Market area Russia page 42 2 8 2 Market region Australia page 44 2 8 1 Market area Russia Note The tables include only deviating intervals Rapid NH 2013 Rapi...

Page 47: ...e 93 Fuel filter replace diesel engines with fuel operation that does not meet the DIN EN 590 standard Every 30 000 km or 2 years4 3 16 Replacing the fuel filter diesel engines page 102 Fuel filter pe...

Page 48: ...2 8 2 Market region Australia Note Valid up to MY 2015 The tables include only deviating intervals Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 44...

Page 49: ...involved Interval Description of work Air filter replace Every 45 000 km 3 15 Replace air filter element page 93 5 Depending on what occurs first Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 201...

Page 50: ...ar and condition page 59 3 9 Inspecting engine oil level page 62 3 10 Drain off engine oil and top up page 63 3 11 Cooling system check page 76 3 12 V ribbed belt check condition page 81 3 13 Routing...

Page 51: ...1 3 4 2 1 2 3 Exhaust gas recirculation Self diagnosis X X X X Catalytic converter X X X X Turbocharging X X X Charge air cooler X X X Lambda probe X X X X Number of cylinders valves per cylinder 4 2...

Page 52: ...s for which unleaded petrol 95 RON is specified although engine power output will be slightly reduced Petrol engines Engine codes CWVB CZCA CHZB CHZC Emission standard EU 5 EU6 EU6 EU6 Manufacturing f...

Page 53: ...6 EU6 Manufacturing from through 07 18 07 18 Displacement in litres 1 0 1 0 Output kW at rpm 70 5000 5500 81 5000 5500 Max torque Nm at rpm 160 1800 3500 200 2000 3500 Bore mm 74 5 74 5 Stroke mm 76 4...

Page 54: ...16 5 Hydraulic valve clearance compensation X X X Firing order 1 3 4 2 1 3 4 2 1 3 4 2 Exhaust gas recirculation X X X Self diagnosis X X X Catalytic converter X X X Turbocharging X X X Charge air coo...

Page 55: ...2 Hydraulic valve clearance compensation X X Firing order 1 3 2 1 3 4 2 Exhaust gas recirculation X X Self diagnosis X X Catalytic converter X X Turbocharging X X Charge air cooler X X Lambda probe X...

Page 56: ...ntification characters CGPC Engine with identification characters CAXA The engine identifi cation character and the engine number can be found on the sticker arrow at the timing case Engine with ident...

Page 57: ...engine identification characters are on the crankcase next to the gearbox arrow The engine identification characters and the engine number can also be found on the sticker arrow at the top of the toot...

Page 58: ...engine compartment for leaks and damage Inspect all lines hoses and connections of the following sys tems and circuits for leaks chafing points porous and brittle joints for fuel system for cooling an...

Page 59: ...for diesel engines up to MY 2015 page 57 3 4 4 Replacing engine oil filter for diesel engines starting from MY 2016 page 58 3 4 1 Replacing engine oil filter for petrol en gines up to MY 2015 Special...

Page 60: ...r Make sure none of the engine oil drops onto the poly V belt Completely unscrew the screw cap for the oil filter remove Light knock the screw cap for the oil filter with the oil filter el ement holde...

Page 61: ...e Tightening torque Nm Oil filter 20 Drain and fill with engine oil 3 10 2 Vehicles with a petrol engine draining and topping up with engine oil starting from MY 2016 page 66 After filling with oil ru...

Page 62: ...t required Old oil collection and suction device e g VAS 6622 Oil filter wrench e g 3417 or wrench 32 or 36 Noise insulation removed Loosen oil filter arrow with oil filter wrench 3417 Clean sealing s...

Page 63: ...ndition 3 8 1 Inspecting timing belt for camshaft drive for wear and running page 59 3 8 2 Inspecting toothed belt for coolant pump drive for wear and running page 60 3 8 1 Inspecting timing belt for...

Page 64: ...elt must most definitely be replaced Major engine damage can thus be avoided Replacing the timing belt is a repair measure The re installation of the toothed belt guard occurs in reverse or der Tighte...

Page 65: ...replace the hose for the crankcase ventilation Wet new O rings with engine oil prior to installation Unclip the electric wiring harness arrows Unscrew screws 1 3 and remove toothed belt guard 2 for c...

Page 66: ...under any circumstances be above the A range risk of damage to the catalytic converter The vehicle must be standing on level ground when measuring the oil level Wait at least 3 minutes after switching...

Page 67: ...icles with a petrol engine draining and topping up with engine oil up to MY 2015 page 63 3 10 2 Vehicles with a petrol engine draining and topping up with engine oil starting from MY 2016 page 66 3 10...

Page 68: ...th petrol engines with replacement oil filters Loosen oil filter and unscrew 3 4 1 Replacing engine oil filter for petrol engines up to MY 2015 page 55 Rapid NH 2013 Rapid NH 2014 Maintenance Edition...

Page 69: ...Completely unscrew the screw cap for oil filters with oil filter element holder remove filter element 3 4 1 Replacing engine oil filter for petrol engines up to MY 2015 page 55 Suction off the engine...

Page 70: ...brations or unusual noise from the turbocharger Check the engine oil level again and top up with oil if neces sary Wait at least 3 minutes after topping up the oil again before inspecting the oil leve...

Page 71: ...l Volkswagen engine oil standards page 72 Draining engine oil after 2nd and any further oil change Unscrew oil drain plug 2 and dispose of sealing ring 3 Note The oil drain plug is continued to be use...

Page 72: ...s possible In case of sudden gas shocks the turbocharger can be dam aged or totally destroyed The turbocharger runs at very high speeds and can therefore be severely damaged or totally destroyed withi...

Page 73: ...r in oil as stated in the specifications 3 10 5 Oil level Volkswagen engine oil standards page 72 Close the oil filler opening again Start engine and check for leaks DANGER Instructions for engines wi...

Page 74: ...nter the area between the oil sump and the oil sump noise insulation sleeve during the oil change The oil sump noise insulation sleeve can be fully taken in with the engine oil in this case Carefully...

Page 75: ...insulation sleeve 1 to the side Caution The fastening parts 2 are bonded to the oil sump noise insu lation sleeve Some damage to the oil sump noise insulation sleeve is pos sible during removal Handle...

Page 76: ...not accelerate Once the oil pressure warning light goes out in the dash panel insert the full oil pressure is reached and acceler ating is possible In case of sudden gas shocks the turbocharger can b...

Page 77: ...CBZB 3 9 l 4 3 l VW 504 00 VW 502 00 1 6 l 77 kW CFNA 3 6 ltr 4 l VW 502 00 VW 501 01 1 2 l 66 kW TSI CJZC 4 0 l 4 5 l VW 508 00 VW 504 00 page 75 VW 502 00 1 2 l 81 kW TSI CJZD 4 0 l 4 5 l VW 508 00...

Page 78: ...507 00 VW 507 00 1 6 l 85 kW TDI CR CXMA 4 9 l 5 3 l VW 507 00 VW 507 00 13 If the engine oil has been drained so that a part of the cylinder block or the crankshaft drive can be repaired or replaced...

Page 79: ...st gas values On some markets the oil under VW engine oil standard 508 00 must not be used see the following table for these markets 3 10 6 Overview of countries in which VW 508 00 509 00 must not be...

Page 80: ...Dubai Madagascar Somalia Ecuador Malawi Sri Lanka and Maldives El Salvador Mali South Africa Ivory Coast Morocco Sudan Eritrea Mauretania South Sudan 3 11 Cooling system check 3 11 1 Inspecting antifr...

Page 81: ...an the measuring glass of the refractometer before in specting the antifreeze so that the test result will not be incorrect Let a drop of coolant drip onto the measuring glass Owner s Manual of refrac...

Page 82: ...st and corrosion and the accumulation of lime scale while also raising the boiling point of the coolant For this reason it is imperative that the cooling system remains filled with coolant additive wi...

Page 83: ...nforms with the standard TL VW 774 G Electronic catalogue of original parts When refilling coolant additives G13 and G12 which have a lilac colour can be mixed with each other When topping up with coo...

Page 84: ...urrent offer Electronic catalogue of original parts Note The cooling system must be bled with the actuator diagnosis coolant shut off valve of heating system N279 on vehicles with auxiliary heating an...

Page 85: ...and eliminate it repair measure Inspecting coolant level volume starting from MY 2016 The coolant expansion reservoir is located on the right of the en gine compartment Check coolant level when the e...

Page 86: ...ear to sides abrasion of material frayed sides hardening of sides glazed and hardened surfaces Traces of oil and grease Correct tension vehicles without tensioning pulley Note It is essential to repla...

Page 87: ...r conditioning unit Engines 1 2 l 63 kW CBZA 1 2 l 77 kW CBZB with air condi tioning unit 1 Coolant pump 2 Guide pulley 3 Alternator 4 Tensioning pulley 5 AC compressor 6 Crankshaft Engines 1 2 l 63 k...

Page 88: ...thout air condition ing system 1 Alternator 2 V ribbed belt 3 Crankshaft 1 6 l 77 kW CFNA without air conditioning system 1 Coolant pump 2 Tensioning pulley 3 Alternator 4 V ribbed belt 5 Crankshaft 1...

Page 89: ...6 kW MPI CWVB with air conditioning 1 Crankshaft 2 Tensioning device for V ribbed belt 3 Alternator 4 AC compressor 3 14 Replace spark plugs 3 14 1 Replacing spark plugs up to MY 2015 page 87 3 14 2 R...

Page 90: ...MY 2017 page 24 T10118 and T10094 A 1 4 l 90 kW CAXA T10094 A T10118 1 2 l 63 kW CBZA T10112 A 1 2 l 77 kW CBZB T10112 A 1 6 l 77 kW CFNA T10118 and T10094 A 1 0 l 70 kW TSI CHZB DKLD T10530 1 0 l 81...

Page 91: ...bore of the ignition coil 1 as far as it can go Tighten the nut 2 in direction of arrow so that the extractor T10530 stays firm in the bore of the ignition coil Remove ignition coil with extractor T1...

Page 92: ...1 and tighten to required tightening torque page 88 Connect the connectors 2 to the ignition coils Install air guide pipe Rep gr 21 Charge air system Install air filter housing 3 15 2 Remove and inst...

Page 93: ...emove ignition coil with extractor T10530 in direction of arrow out of the camshaft housing Undo nuts from the extractor T10530 and remove from the bore of the ignition coil Using the extractor T10530...

Page 94: ...ew in the ignition coils screws 1 and tighten to required tightening torque page 90 Connect connector 2 Locate the air pipe Fit on hose clamps 1 and 2 Tightening torque Nm Spark plugs in the cylinder...

Page 95: ...eflector Pull off 1 air filter housing upwards from the ball pin Disconnect plug connections 2 Remove screws 1 Press extractor T10530 into the bore of the ignition coil 1 as far as it can go Tighten t...

Page 96: ...wrench e g 3122 B and tighten to tightening torque page 93 Coat the ignition coil sealing hoses arrow with silicone paste for ignition coil sealing hoses from the Electronic Catalogue of Original Par...

Page 97: ...or 1 2 l TSI and 1 4 l TSI petrol engines starting from MY 2016 page 96 3 15 4 Replacing air filter element for 1 6 l MPI petrol engines starting from MY 2016 page 98 3 15 5 Replacing air filter eleme...

Page 98: ...spring clip 2 Carefully pull off the air filter housing from the inlet connection of the turbocharger Detach hose for crankcase ventilation 1 Unscrew screws 2 and raise air filter housing slightly No...

Page 99: ...clean as required 3 15 2 Remove and install air filter element 1 0 l TSI en gines page 94 Insert the centred air filter element 2 into mount on the upper part of the air filter 1 Locate the air filte...

Page 100: ...ening torque Nm Fixing screws for upper and lower part of the air filter 1 1 5 Fixing screw for air filter housing 2 5 3 15 3 Replacing air filter element for 1 2 l TSI and 1 4 l TSI petrol engines st...

Page 101: ...d 3 15 7 Cleaning air filter housing page 101 Insert the air filter element 3 into mount on the air filter upper part 4 Position air filter bottom part 2 on air filter top part 4 and screw on with scr...

Page 102: ...and without applying too much force and screw with fixing screws to the tightening torque Fit the air guide hose 1 back onto the upper part of the air filter Tightening torque Nm Fixing screws 2 3 15...

Page 103: ...er air filter bottom part and air filter top part with fixing screws 7 and tighten to tightening torque Note Do not pay attention to the remaining positions Tightening torque Nm Fixing screws 1 5 3 15...

Page 104: ...using 2 and lay aside turned by 180 Disconnect the intake manifold from the air filter housing Unscrew the screws 1 from the air filter lower part Remove air filter top part and take out air filter el...

Page 105: ...he maximum power driving tool rotational speed is 200 rpm and a max tightening torque of 1 6 Nm is set When installing the air filter housing take care to route the water drain pipe correctly The rema...

Page 106: ...ng Release spring strap clips and disconnect fuel hoses from fuel filter Press the retaining lugs 3 outwards and remove the fuel filter 1 by lifting it upwards Installing Installation is carried out i...

Page 107: ...try to the fuel line to the high pressure pump with a plug e g using round material Vehicle must be refuelled Connect the diagnosis device VAS switch on the ignition and fill and vent the high pressur...

Page 108: ...el cool down before opening the lines as otherwise there is a high risk of burn ing Wear protective gloves Wear safety goggles Risk of injury caused by fuel which is under high pressure Lay a clean cl...

Page 109: ...nes Replace fuel filter Rep gr 20 Fuel filter Removing and in stalling fuel filter 3 18 Checking particle filter 3 18 1 Checking diesel particulate filter diesel engines page 105 3 18 2 Checking the O...

Page 110: ...r the fill level of the particle filter volume is queried Select Targeted functions and further engine and then start check volumetric efficiency of the particle filter volume Ve hicle diagnostic test...

Page 111: ...omer is advised to fill up to a full tank as soon as possible Add multi purpose additive G 001 770 A2 90 ml or G 001 780 M3 200 ml for petrol engines in the fuel tank at each service event Country Chi...

Page 112: ...untry Algeria Bahrain Bolivia Brazil Ghana Indonesia Iraq Iran Japan Yemen Jordan Cambodia Qatar Colombia Kuwait Lebanon Malaysia Mauritius Niger Nigeria Oman Pakistan Peru Philippines Saudi Arabia Se...

Page 113: ...tank as soon as possible Add a complete bottle of diesel multipurpose additive to the regular fuel tank at each service event Country China India Russia 3 20 2 Recommendation for use of multi pur pos...

Page 114: ...Dominican Republic Zimbabwe El Salvador Sri Lanka and Maldives Ivory Coast South Africa Fiji Sudan Gambia South Sudan Georgia Suriname Ghana Syria Guatemala Thailand Guinea Togo Guinea Bissau Trinida...

Page 115: ...workshop equipment required Adapter for oil filling VAS 6262 or VAS 6262A Quick coupler VAS 6262 2 Catch pan VAS 6208 Protective goggles Protective gloves 4 2 1 Check ATF level and quality Conditions...

Page 116: ...he gearbox part number Electronic cata logue of original parts When topping up with ATF shake the oil reservoir thoroughly before opening The ATF level is checked at the ATF inspection plug The ATF le...

Page 117: ...lug arrow 1 with a new gasket ring and tighten to 27 Nm This completes the ATF level inspection Note At the latest at 45 C in hot climate countries 50 C the ATF inspection plug must be closed again If...

Page 118: ...6262 or VAS 6262A must be clean and the ATF must not be mixed with other oils 4 2 2 Drain ATF Position drip tray e g VAS 6208 under the gearbox WARNING Wear safety goggles Unscrew the ATF inspection p...

Page 119: ...pping up Remove adapter for oil filling VAS 6262 from adapter for ATF oil filling VAS 6262 2 Observe whether ATF flows out of the opening of the adapter for ATF oil filling VAS 6262 2 If ATF flows out...

Page 120: ...and rear brake pads linings Special tools and workshop equipment required Inspection pin T40139A Front disc brake pads The brake pad thickness including backing plate a can be checked by visual inspec...

Page 121: ...r 00 The brake disc change is a repair measure Note After replacing the brake pads depress brake pedal firmly several times when the vehicle is stationary to ensure the brake pads are properly seated...

Page 122: ...perly seated in their normal operating position 5 2 Clean rear drum brake noises glue brake pad Special tools and workshop equipment required Brake cleaner e g W rth 8901087 or Retech R34217 Preservat...

Page 123: ...ing and bleeding device e g VAS 5234 Tool set for brake bleeding VAS 6564 Only use new original brake fluid N 052 766 Z0 as per US stand ard FMVSS 571 116 DOT 4 and VW standard 501 14 WARNING Brake fl...

Page 124: ...connecting point 7 Connecting hose Connect brake filling and bleeding device e g VAS 5234 to the compressed air distribution Position cock 1 on B Set switch 2 upwards on vacuum Unscrew cap 1 from the...

Page 125: ...ative WARNING Drained used brake fluid must never be used again Change brake fluid in slave cylinder vehicles with manual gear box Remove engine cover Remove air filter Relevant Engine Rep gr 23 or Re...

Page 126: ...ick release coupling Position cock 1 on A Switch on the compressed air distribution herewith the brake filling and bleeding device e g VAS 5234 is operative Check brake fluid pressure using the pressu...

Page 127: ...eeding VAS 6564 with the torque wrench inserted cannot always be performed due to lack of space In this case if necessary remove the battery and the battery tray Electrical System Rep gr 27 Pay attent...

Page 128: ...in the brake system Note Carry out the brake fluid change in the brake system without removing the wheels from the vehicle In view of the different versions of the wheels and the brake calipers tighte...

Page 129: ...ake cyl inders Sequence for bleeder valves Volume of brake fluid which must flow out of the vent valves Slave cylinder manual gearbox only 0 15 l Wheel brake cylinder brake calliper Rear right 0 30 l...

Page 130: ...ke pad wear When driving a slight drop in the brake fluid level occurs as a result of wear and tear and the automatic slack adjustment of the brake pads If the fluid brake level is at the MIN marking...

Page 131: ...re wheel page 127 5 7 2 Inspecting tyre tread depth including spare wheel and entering page 128 5 7 3 Check the tyre pressure including spare wheel and if necessary correct pressure up to MY 2015 page...

Page 132: ...g spare wheel and entering Special tools and workshop equipment required Inspection pin T40139A Minimum tyre tread depth The minimum tread depth is specified by applicable national legislation may be...

Page 133: ...required Tyre pressure tester e g VAS 5216 Caution During pre sales inspection the tyres on the front and real axles must be inflated to the partial load pressure vale On Green Line vehicles the valu...

Page 134: ...MPI 220 2 2 230 2 3 220 2 2 320 3 2 1 4 l 90 kW MPI 230 2 3 230 2 3 250 2 5 320 3 2 1 6 l 66 77 kW TDI CR 230 2 3 230 2 3 250 2 5 320 3 2 1 2 l 55 kW MPI 215 45 R16 200 2 0 210 2 1 230 2 3 320 3 2 1...

Page 135: ...1 2 l 77 kW TSI 210 2 1 230 2 3 230 2 3 310 3 1 1 6 l 77 kW MPI 210 2 1 230 2 3 230 2 3 310 3 1 1 4 l 90 kW MPI 230 2 3 230 2 3 250 2 5 320 3 2 1 6 l 66 kW TDI CR 230 2 3 230 2 3 250 2 5 320 3 2 1 6 l...

Page 136: ...2 4 320 3 2 1 6 l 77 kW MPI 220 2 2 220 2 2 240 2 4 320 3 2 1 4 l 90 kW MPI 240 2 4 240 2 4 260 2 6 310 3 1 1 6 l 66 kW TDI CR 240 2 4 240 2 4 260 2 6 310 3 1 1 6 l 77 kW TDI CR 220 2 2 220 2 2 260 2...

Page 137: ...de of the fuel filler flap The tyre pressure values apply only to the tyres when cold Do not reduce the higher tyre pressure of warm tyres After each tyre pressure correction the calibration of the ty...

Page 138: ...20 3 2 1 6 l 81 kW MPI 220 2 2 230 2 3 250 2 5 260 2 6 220 2 2 320 3 2 1 4 92 kW TSI 230 2 3 230 2 3 260 2 6 260 2 6 250 2 5 320 3 2 1 4 66 kW TDI CR 230 2 3 230 2 3 260 2 6 260 2 6 250 2 5 320 3 2 1...

Page 139: ...essure kPa bar A B C half load half payload eco mode Eco full load Front axle Rear axle Front axle Rear axle Front axle Rear axle 1 4 l 66 kW TDI CR 185 60 R15 230 2 3 240 2 4 260 2 6 270 2 7 260 2 6...

Page 140: ...250 2 5 320 3 2 1 6 85 kW TDI CR 230 2 3 230 2 3 260 2 6 260 2 6 250 2 5 320 3 2 1 0 70 kW TSI 245 45 R16 200 2 0 220 2 2 230 2 3 250 2 5 230 2 3 320 3 2 1 0 81 kW TSI 200 2 0 220 2 2 230 2 3 250 2 5...

Page 141: ...3 1 1 4 66 kW TDI CR 240 2 4 240 2 4 270 2 7 270 2 7 260 2 6 310 3 1 1 6 85 kW TDI CR 240 2 4 240 2 4 270 2 7 270 2 7 260 2 6 310 3 1 Tyre pressure values Rapid NH Spaceback Green Line Engine Tyres Ty...

Page 142: ...NING The locking components must always be removed before the vehicle handover The trailer label on the interior mirror clearly informs you about this Proceed as follows Note It is not necessary to re...

Page 143: ...heck the tyre pressure including spare wheel and if necessary correct pressure up to MY 2015 page 129 or 5 7 4 Check the tyre pressure including spare wheel and if necessary correct pressure up to MY...

Page 144: ...ng light for the tyre inflation display in the dash panel insert lights up as long as the button is pressed Performing the calibration is confirmed by an informative tone and when the warning light in...

Page 145: ...vate page 162 6 18 Replace OCU control unit control unit for emergency call module and communication unit J949 page 163 6 19 ERA Glonass check that the emergency call system is ready page 163 6 20 ERA...

Page 146: ...Interior lights check Inspect interior lights illuminated storage compartment illu minated ashtray for proper operation 6 4 Checking battery Work sequence during the battery test Electrical System Ge...

Page 147: ...on system 6 16 Switch off battery transport mode page 161 Switch system on and off WARNING If only the following is activated after switching on the radio navigation Traffic news TP or phone 15 The co...

Page 148: ...me can be set and switched over between a 24 h or 12 h display as well as between summer and winter time Note After the ignition is switched on the information display shows the function which was las...

Page 149: ...on Set the clock and the date according to the vehicle specification The vehicles are equipped with different infotainment radio navi gation For operation refer to the operating instructions info tain...

Page 150: ...selected using the operating levers on the steering wheel Switch on ignition Hold the button 2 on the windscreen wiper lever pressed for longer than 1 second This will show the information display of...

Page 151: ...ion For operation refer to the operating instructions infotainment radio navigation Switch on ignition Select the following in the infotainment radio navigation Device settings button MENU and in addi...

Page 152: ...display 2 For vehicles with Information display in MY 2013 Hold the button 2 on the windscreen wiper lever pressed for longer than 1 second This will show the information display of the MAIN MENU Obs...

Page 153: ...ol and the number of remaining days until the next inspection service is displayed C Remaining kilometres and days until the next inspection serv ice D Wrench indicates inspection service At the same...

Page 154: ...has been reached the following mes sage is displayed after turning on the ignition Inspection now 6 10 2 Reset service interval display in MY 2013 The service interval display is reset with the vehic...

Page 155: ...I6 with the VAS if the following conditions are met 6 11 Changing the code of the service intervals page 157 6 10 3 Resetting service interval display from MY 2014 to MY 2015 WARNING Vehicles from MY...

Page 156: ...t be reset for the inspection On the diagnostic unit then select Dash panel insert J285 Functions of the dash panel insert 17 Service events and next Examination or Inspection Continue to follow the i...

Page 157: ...ssed and simultaneous switch on the igni tion until the following message is displayed on the dash panel insert display Really reset oil change service Press the option OK in the information display t...

Page 158: ...ch on the hazard lights by pressing the button arrow in the central console of the dash panel Hold button 3 pressed and simultaneous switch on the igni tion until the following message is displayed on...

Page 159: ...follow ing Now targeted fault finding has been cancelled only targe ted functions and self diagnosis are available Would you like to perform a diagnosis without targeted fault finding Confirm functio...

Page 160: ...s Close tailgate and front flap Resetting the oil service indicator Press and hold the 1 0 0 SET button Switch on ignition Hold down the button 1 0 0 SET until the following message is displayed in th...

Page 161: ...coding the service inter vals Vehicles with QI6 variable service intervals by default can be recoded under the following conditions to fixed service intervals Complete for oil change service or inspe...

Page 162: ...24 1 2 15 3 4 6 Fuel tank full 0 Note Use as weight e g plastic tanks filled with water or petrol can isters 1 litre of water 1 kg When fitting the weight onto the rear seat pay special attention so t...

Page 163: ...ft half of the headlight in the direction of motion Afterwards check the low beam again Once the low beam light has been correctly set the centre of the light beam of the main beam must be positioned...

Page 164: ...g the headlight beam Note The headlight setting change is a repair measure Headlight adjustment is charged Use a headlight beam setting device for setting the headlight beam Nominal values 6 12 Inspec...

Page 165: ...above the fog light Note Pay attention to the correct sinking of the socket wrench in the adjusting screw It is guided into the adjusting screw with the cone point of this screw Adjust fog light with...

Page 166: ...control unit for emergency call module and communica tion unit J949 is activated for sending at the same time 6 19 ERA Glonass check that the emergency call system is ready page 163 Switching off the...

Page 167: ...ghts WARNING To check the ERA Glonass emergency call system is ready for operation you must first deactivate transport mode 6 16 Switch off battery transport mode page 161 The OCU control unit control...

Page 168: ...hicle diagnosis measurement and information system VAS 6 7 Connect diagnostic unit page 145 In the event of an error Perform repair and if necessary replace the OCU control unit control unit for emerg...

Page 169: ...o run the ERA Glonass system test the ERA Glonass system must be active 6 19 ERA Glonass check that the emergency call system is ready page 163 Switch on ignition Rapid NH 2013 Rapid NH 2014 Maintenan...

Page 170: ...rompt and flashing green status LED 2 confirms that the test sequence has been completed successfully WARNING A voice prompt and flashing status LED 2 indicate if the test sequence has failed Evaluati...

Page 171: ...he vehicle Check that services work and maturity in Service Portlet Enabled workshop mode with koda Connect services ena bled only for vehicles with PR number EL2 and EL5 Service Portlet 6 21 2 Disabl...

Page 172: ...ht lights up for approximately 4 seconds Should the warning light flash again for a further 12 seconds this is an indication that the airbag unit on the front passenger side or the side airbag unit on...

Page 173: ...switched off Non compliance may result in a fault at the airbag system risk from the following airbag deployment If the warning light PASSENGER AIRBAG OFF flashes in the centre console there is a fau...

Page 174: ...ter door frame Area around the decorative strips Roof edge windscreen Outer and inner A pillar Front flap Wheelhousings Outer and inner tailgate 7 6 Inspecting plenum chamber and water drain openings...

Page 175: ...quired setting by the manufacturer The water spray should strike the windscreen in a cone shaped pattern If the nozzle setting does not comply with the manufacturing set ting or if it has been replace...

Page 176: ...ock 1 Push the new wiper blade onto the windscreen wiper arm up to the stop until it clicks audibly into place Check whether the wiper blade is correctly attached Fold back the windscreen wiper arms o...

Page 177: ...Note If the spray flows out unevenly or insufficiently replace the spray nozzle repair measure For Spaceback vehicles The jet spray should strike the rear window in the point arrow when the vehicle i...

Page 178: ...windscreen wiper arm if the windscreen wiper is improperly handled 7 8 Door locks locking buttons and child lock check functioning correctly Driver door lock Unlock and lock the driver door with the k...

Page 179: ...activated 7 9 Replacing the dust and odour filter ele ment Removing Press back the dust and odour filter arrows Take dust and odour filter out of the heater body arrow Installing Installation is carr...

Page 180: ...tion 7 12 Inspect original trailer coupling device Lubricant for trailer coupling device Electronic Catalogue of Original Parts Inspecting condition of the support for the trailer coupling device Insp...

Page 181: ...s ensure that it penetrates into the lock Check proper function of the trailer coupling device Insert trailer arm into the support shaft the actuating collar must clearly lock automatically in the ope...

Page 182: ...Attach the KODA CONNECT mirror tag arrow to the in terior mirror Rapid NH 2013 Rapid NH 2014 Maintenance Edition 06 2018 178 7 Body...

Page 183: ...Fully functional crankcase ventilation The exhaust system must be undamaged leak tight and com plete Catalytic converter is fitted leak tight and undamaged Test conditions for vehicles with EOBD Faul...

Page 184: ...e diagnosis tester Test conditions for vehicles without EOBD Faultless function of the engine without extraordinary inequal ities in the engine running behaviour Oil temperature at least 80 C Perfect...

Page 185: ...pm Recommended idling speed rpm 580 780 600 800 600 800 600 800 CO content at idle speed measured after catalyst max 0 5 max 0 3 max 0 3 max 0 3 Recommended increased idling speed rpm 2300 4500 2300 4...

Page 186: ...l and regulations in the country concerned When possible the exhaust emission analysis should be car ried out immediately after the road test To reduce noise the front flap must be closed during the m...

Page 187: ...tes an error in the exhaust related systems These faults including sporadic ones are stored in event memory Resolve all identified exhaust related faults including sporadic faults when reading the eve...

Page 188: ...peed rpm 2300 2700 2300 2700 2300 2700 Soot emission max opacity value 1 m homologation value17 0 6 0 6 1 2 Probe no 1 1 1 Measurement mode B B B Measurement time slice 0 5 s 0 5 s 0 5 s 16 The PR num...

Page 189: ...e PR number on the vehicle data sticker valid only for cars manufactured up to CW 45 2017 and in the electronic information system Elsa erWin 19 The homologation value of soot emission opacity indicat...

Page 190: ...cker arrow Note The standard position of the PR number on the vehicle data sticker is in the area arrow The arrangement on the vehicle data sticker can however vary with some model years and versions...

Page 191: ...s a risk of overloading and damaging of the fastening parts Before starting the engine by towing first use the battery of another vehicle as a start aid Front Lever off the cap in the front bumper by...

Page 192: ...ive wheels raised When towing vehicles with a manual gearbox pay attention to the following Before towing engage 2nd or 3rd gear Switch on ignition As soon as the engine starts press clutch and move o...

Page 193: ...fts and prop shafts Check functions heating air conditioning system ventilation instruments and indicator lights mirror adjustment Inspect engine gearbox axles steering brakes clutch body work for abn...

Page 194: ...front or rear axle Never start the engine or engage a gear when the vehicle is raised while even one driving wheel is still in contact with the ground Secure the vehicle on the lift platform before it...

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