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Ski-Doo MX Z TNT 600R E-TEC, Operator'S Manual, Page: 185 / 291

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Ski-Doo MX Z TNT 600R E-TEC Operator'S Manual Download Page 185

MAINTENANCE PROCEDURES

181

Drive Belt

Drive Belt Inspection

Inspect belt for cracks, fraying or abnormal wear (uneven wear,
wear on one side, missing cogs, cracked fabric). If abnormal
wear is noted, probable cause could be pulley misalignment,
excessive RPM with frozen track, fast starts without warm-up
period, burred or rusty sheave, oil on belt or distorted spare
belt. Contact an authorized Ski-Doo dealer.

Drive Belt Replacement

Drive Belt Removal
1.

Remove tether cord cap from engine cut-off switch.

2.

Remove drive belt guard, refer to

C

ONTROLS

,

I

NSTRUMENTS AND

E

QUIPMENT

.

3.

Insert the driven pulley expander provided in the
threaded hole on the adjuster hub as shown.

mmo2012-005-980

TYPICAL - PULLEY EXPANDER INSTALLED ON ADJUSTER HUB

4.

Open the driven pulley by screwing the tool in.

5.

Remove the drive belt by slipping it over the top of the
driven pulley, then over the drive pulley.

Summary of Contents for MX Z TNT 600R E-TEC

Page 1: ...Series ENGLISH GUIDE DU CONDUCTEUR REV G4 Trail Crossover E TEC Series ANGLAIS FAIT AU MADE IN CANADA U M P C BEFORE YOU OPERATE THIS VEHICLE READ THIS OPERATOR S GUIDE ALL ON PRODUCT SAFETY LABELS AND WATCH THE SAFETY VIDEO Read this guide thoroughly It contains important safety information Minimum recommended operator s age 16 years old Keep this Operator s Guide in the vehicle REVTM G4 Trail Cr...

Page 2: ...pose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well venti lated area and wear gloves or wash your hands frequently when servicing your vehicle For...

Page 3: ...guides brp com Nederlands Deze handleiding kan beschikbaar zijn in uw taal Vraag het aan uw dealer of ga naar www operatorsguides brp com Norsk Denne boken kan finnes tilgjengelig på ditt eget språk Kontakt din forhandler eller gå til www operatorsguides brp com Português Este manual pode estar disponível em seu idioma Fale com sua concessionária ou visite o site www operatorsguides brp com Suomi ...

Page 4: ...ional Products Inc and BRP US Inc All rights reserved Model Package Engine MX Z TNT 600R E TEC 850 E TEC X 600R E TEC 850 E TEC X RS 600R E TEC 850 E TEC Renegade Adrenaline 600R E TEC 850 E TEC Enduro 600R E TEC 850 E TEC X 600R E TEC 850 E TEC X RS 850 E TEC Backcountry 600R E TEC 850 E TEC X 600R E TEC 850 E TEC X RS 850 E TEC ...

Page 5: ...ons 13 SPECIAL SAFETY MESSAGES 14 RIDING THE VEHICLE 19 How to Ride 19 Carrying a Passenger 24 Terrain Riding Variations 26 Environment 33 TRACTION ENHANCING PRODUCTS 36 Manoeuvrability 37 Acceleration 39 Braking 39 Important Safety Rules 40 Effects of Having a Studded Track on the Life of the Snowmobile 40 Installation of Studs on BRP Approved Tracks 41 Maintenance Replacement 43 SAFETY INFORMATI...

Page 6: ...s 75 11 Gauge 76 12 Storage Compartments 92 13 Operator s Guide 93 14 Tools 93 15 Drive Belt Guard 96 16 Spare Drive Belt Holder 99 17 Upper Body Module Hood 101 18 Side Panels 106 19 Rewind Starter Handle If Equipped 108 20 Heated Seats Switch On Applicable Models 108 FUEL 109 Fuel Requirements 109 Vehicle Fueling Procedure 111 INJECTION OIL 113 Recommended Injection Oil 113 Injection Oil Level V...

Page 7: ... Pilot TS Skis 127 Rear Suspension Adjustments 128 Front Suspension Adjustments 154 Adjustment Tips According to Vehicle Behavior 162 VEHICLE TRANSPORTATION 164 PRE RIDE INSPECTION PRE RIDE INSPECTION 166 Before Starting the Engine 166 After Engine is Started 167 Pre Ride Check List 167 MAINTENANCE MAINTENANCE SCHEDULE 170 MAINTENANCE PROCEDURES 173 Engine Coolant 173 Exhaust System 174 Spark Plug...

Page 8: ...E IDENTIFICATION 218 Vehicle Description Decal 218 Identification Numbers 218 VEHICLE COMPLIANCE LABELS 222 EPA Compliance Label 222 SSCC Label 222 NOISE EMISSION AND VIBRATION VALUES ALL COUNTRIES EXCEPT CANADA UNITED STATES 224 EC DECLARATION OF CONFORMITY 225 EAC DECLARATION OF CONFORMITY 226 EPA CERTIFIED ENGINES 227 Engine Emissions Information 227 RADIO FREQUENCY DIGITALLY ENCODED SECURITY S...

Page 9: ... CONDITIONS REQUIRED FOR WARRANTY COVERAGE 256 WHAT TO DO TO OBTAIN WARRANTY COVERAGE 257 WHAT BRP WILL DO 257 TRANSFER 257 CONSUMER ASSISTANCE 258 US EPA EMISSION RELATED WARRANTY 259 Emission Related Warranty Period 260 Components Covered 260 Limited Applicability 261 BRP INTERNATIONAL LIMITED WARRANTY 2020 SKI DOO SNOWMOBILES 262 SCOPE OF THE LIMITED WARRANTY 262 LIMITATIONS OF LIABILITY 262 EX...

Page 10: ... THE LIMITED WARRANTY 268 LIMITATIONS OF LIABILITY 268 EXCLUSIONS ARE NOT WARRANTED 269 WARRANTY COVERAGE PERIOD 270 CONDITIONS TO HAVE WARRANTY COVERAGE 271 WHAT TO DO TO OBTAIN WARRANTY COVERAGE 271 WHAT BRP WILL DO 272 TRANSFER 272 CONSUMER ASSISTANCE 273 CUSTOMER INFORMATION PRIVACY INFORMATION 276 CONTACT US 277 Asia 277 Europe 277 North America 278 Oceania 278 South America 279 CHANGE OF ADD...

Page 11: ...7 GENERAL INFORMATION ...

Page 12: ...d the PREDELIVERY CHECK LIST to ensure your new vehicle was prepared to your entire satisfaction Know Before you Go To learn how to reduce the risk for you your passenger or bystanders being injured or killed read the following sections before you operate the vehicle SAFETY INFORMATION VEHICLE INFORMATION Also read all safety labels on your snowmobile and watch atten tively your SAFETY VIDEO locat...

Page 13: ...esult in minor or moderate injury NOTICE Indicates an instruction which if not followed could severely damage vehicle components or other property About this Operator s Guide This Operator s Guide has been prepared to acquaint the owner operator and passenger with this snowmobile and its various controls safe riding and maintenance instructions The following terminology in regards to operator pass...

Page 14: ...information contained in this document is correct at the time of publication BRP however maintains a policy of con tinuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured Due to late changes some differences be tween the manufactured product and the descriptions and or specifications in this guide may occur BRP reserves th...

Page 15: ...11 SAFETY INFORMATION SAFETY INFORMATION ...

Page 16: ...r partially en closed areas such as garages carports or barns Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Never run the vehicle outdoors where engine exhaust can be drawn into a building through openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly e...

Page 17: ... they may increase the risk of crashes or injuries and they can make the vehicle illegal Tunnel accessories must be loaded onto vehicle as per in structions provided for each accessories Accessory passenger seats approved by BRP and conforming to SSCC standards may be available for certain models If such a seat is used you must follow the guidelines and recommendations in regards to a passenger in...

Page 18: ...traffic vehicle condition and the condition of the operator Basic training is required for the safe operation of any snowmobile Study your operator s guide paying partic ular attention to cautions and warnings Join your local snowmobile club its social activities and trail systems are planned for both fun and safety Obtain basic instructions from your snowmobile dealer friend fellow club mem ber o...

Page 19: ... through practice on a level area at slow speeds before venturing far afield Know your local laws Federal state provincial and lo cal government agencies have enacted laws and regu lations pertaining to the safe use and operation of snow mobiles It is your responsibility as a snowmobiler to learn and obey these laws and regulations Respect and obser vance will result in safer snowmobiling for all ...

Page 20: ...tract your atten tion from driving If you want to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent a very serious threat for both you and your snowmobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious accidents Always wear an approved safety helmet eye pr...

Page 21: ...face for others Safaris are both fun and enjoyable but don t show off or overtake others in the group A less experienced operator might try to do the same as you and fail When riding with others limit your abilities to the experience of others In an emergency the snowmobile engine can be stopped by pressing down on the emergency engine stop switch or by pulling the tether cord cap from the engine ...

Page 22: ...UST only use the BRP approved type stud for use on Ski Doo snowmobiles DO NOT EVER use conven tional studs because the track thickness is thinner then our standard tracks The stud could tear off of track and separate from vehicle Always wear an approved helmet and follow the same dressing guidelines as those recommended for the opera tor and described in this guide Make sure that you are able to a...

Page 23: ...fy if your snowmobile is included in any safety campaign We also urge you to visit your authorized Ski Doo dealer in a timely manner if you become aware of any safety related campaigns See an authorized Ski Doo dealer for available accessories you may require Before venturing on the trails operate the snowmobile in a restricted flat area until you are completely familiar with its operation and fee...

Page 24: ...id kit Provided tool kit Mobile phone Knife Spare spark plugs Flashlight Friction tape Trail map Spare drive belt Snack Rider Position Forward Operation Your riding position and balance are the two basic principles of making your snowmobile go where you want it to When turning on the side of a hill you and your passenger must be ready to shift body weight to help it turn in the desired direction O...

Page 25: ...eat is an ideal position when operating the snowmobile over familiar smooth terrain Knees and hips should remain flexible to absorb shocks mmo2008 003 001 Posting A semi sitting position with the body off the seat and the feet under the body in a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops ...

Page 26: ...ING THE VEHICLE 22 SAFETY INFORMATION mmo2008 003 002 Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops mmo2008 003 003 ...

Page 27: ...o shift weight as conditions dictate Avoid abrupt stop mmo2008 003 004 Rider Position Reverse Operation We recommend sitting on your snowmobile when operating in reverse Avoid standing up Your weight could shift forward against throttle lever while operating in reverse causing an unex pected acceleration WARNING Unexpected acceleration when snowmobile operates in reverse can cause a loss of contro...

Page 28: ...erator has a responsibility to ensure the safety of his passenger and should inform the passenger about snowmo biling basics WARNING Passenger must only sit on designated passenger seat Never allow anyone to sit between the handle bar and the operator Passenger and operator must always wear an approved helmet and warm clothing appropriate for snowmobiling Make sure that no skin is exposed If the p...

Page 29: ...g with a passenger Braking ability and steering control are reduced De crease speed and allow extra space to maneuver Adjust suspension according to weight For complete information on how to adjust the suspension please refer to TUNE YOUR RIDE Riding with a Child On snowmobiles allowing two passengers with optional seat if you have an adult and a child for passenger BRP recom mends that the child ...

Page 30: ... and capable of vehicle control Beware of hidden rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off get off and...

Page 31: ...erestimate hard packed snow It can be difficult to negotiate as both skis and track do not have as much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few trees cliffs or other obstacles and a hill that can only be climbed directly On an open hill the approach is to climb it...

Page 32: ...posting position Be prepared to shift your weight quickly as needed Side hills and steep slopes are not recommended for a beginner or a novice snowmobiler Avalanche Hazard When riding on mountainous terrain you should be aware of the risk of avalanches Avalanches vary in size and shapes and generally occur in steep terrain and on unstable snow New snow animals people wind and snowmobiles can all t...

Page 33: ...mpossible Fog or Whiteout Conditions On land or water fog or visibility limiting snow can form If you have to proceed into the fog or heavy snow do so slowly with your lights on and watch intently for hazards If you are not sure of your way do not proceed Keep a safe distance behind other snowmobilers to improve visibility and reaction time Unfamiliar Territory Whenever you enter an area that is n...

Page 34: ...joy the scenery Hidden Wires Always be on the lookout for hidden wires especially in areas that may have been farmed at one time or another Too many accidents have been caused by running into wires in the fields guy wires next to poles and roads and into chains and wires used as road closures Slow speeds are a must Obstacles and Jumping Unplanned jumps of snowdrifts snowplow ridges culverts or ind...

Page 35: ...the only way to turn the vehicle about in deep snow is to pull the snowmobile around Do not over exert yourself Get assistance Remember to always lift using your legs as opposed to your back mmo2008 003 005 Road Crossing In some cases you will be approaching the road from a ditch or snowbank Choose a place where you know you can climb without difficulty Use the standing position and proceed with o...

Page 36: ...in unfamiliar territory Avoid rivers and lakes Guy wires barbed wire fences cabled road entrances and other objects such as tree limbs are difficult to see at night Never drive alone Always carry a flashlight Keep away from residential areas and respect the right of others to sleep Riding in a Group Before starting out designate a trail boss to lead the party and another person to follow up at the...

Page 37: ...m area to area Do not violate this privilege by chasing or harassing wildlife Fatigue and exhaustion can lead to animal s death Avoid areas posted for the protection or feeding of wildlife If you happen to be fortunate enough to see an animal stop your snowmobile and observe quietly The guidelines that we support are not designed to limit your snowmobiling fun but to preserve the beautiful freedom...

Page 38: ...s Light Treading refers to more than the thread of our tracks It s a statement of concern respect and willingness to take the lead and take action It applies to the environment in general its proper care and maintenance its natural inhabitants and all enthusiasts and the public at large who enjoy the great outdoors With this theme we invite all snowmobilers to remember that respecting the environm...

Page 39: ...hroughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly This effort continues today as strong as ever Respecting the areas where we ride wherever they may be is the only way to ensure their future enjoyment That s one major reason why we know you ll agree that Light Treading is smart sledding And there are more Enjoying the opportunity to see winte...

Page 40: ...ler for current specific studding availability and applications Using traction enhancing products such as adjustable or more aggressive ski carbide runners and or studs on your snowmobile will change its behavior particularly in terms of manoeuvrability acceleration and braking Using traction enhancing products gives a better grip on packed snow and ice but has no noticeable effect on soft snow Fo...

Page 41: ...arbide ski runners are adequate they don t necessarily give you optimal control since that depends on your personal preferences your riding style and how your suspension is adjusted WARNING If the front and rear of the snowmobile are out of balance due to an incorrect combination of traction enhancing products the snowmobile may tend to oversteer or under steer which could lead to a loss of contro...

Page 42: ...rack could make the snowmobile prone to understeering if the skis are not equipped with more aggressive ski carbide runners see illustration A33A33A UNDERSTEERING Controlled Driving A balanced combination of carbide ski runners and studs on the track ensures adequate control and better handling see illustration ...

Page 43: ...at could lead to a loss of control of the snowmobile Always go easy on the throttle NEVER try to spin the track to make the rear of the snowmobile skid This could cause debris or ice to be thrown violently back wards possibly injuring others nearby or on snowmobiles behind you Braking As in the case of acceleration using studs on the track will give you better braking capacity on packed snow or ic...

Page 44: ...t of the tunnel with tremendous force Effects of Having a Studded Track on the Life of the Snowmobile The use of traction enhancing products can increase the load and the stress on certain snowmobile components as well as the vibration level This can cause premature wear on parts such as belts brake linings bearings chain chaincase sprocket and on approved studded tracks shorten track life Always ...

Page 45: ... out what warranty limitations are related to the use of studs Installation of Studs on BRP Approved Tracks WARNING Never stud a track that has not been approved for studs Approved tracks can be identified by a stud symbol see illustration below molded into the track surface Installing studs on an unapproved track could increase the risk of the track tearing or severing A00A8KA 1 2 TRACK SYMBOLS 1...

Page 46: ...pproved special studs Never use studs that exceed the height of your snowmo bile s track profile by more than 9 5 mm 3 8 in 2 A33A32A 3 1 4 INSTALLATION OF STUDS 1 Stud size 2 Penetration range 6 4 mm to 9 5 mm 1 4 in to 3 8 in 3 Track lug height 4 Track belt thickness ...

Page 47: ...The number of studs installed must always perfectly match the pattern of molded bulges in the track Always consult the traction product manufacturer s installation instructions and recommendations before having your dealer install studs and runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IMPROPER INSTALLATION CAN INC...

Page 48: ...ighten to the recommended torque On approved studded tracks replace broken or damaged studs immediately If your track shows signs of deterioration it must be replaced immediately When in doubt ask your dealer Always proceed with a visual inspection of your track before each use WARNING Riding with a damaged track or studs could lead to loss of control ...

Page 49: ...45 SAFETY INFORMATION SAFETY INFORMATION ON THE VEHICLE Hang Tag s 704901107 EN vmo2006 005 009 Dec TYPICAL ...

Page 50: ...known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov products passenger vehicle WARNING EN 704906872...

Page 51: ...ollowing labels are on your vehicle and they should be considered permanent parts of the vehicle If missing or damaged the decals can be replaced free of charge See an authorized Ski Doo dealer Note In the event of any discrepancy between this guide and the vehicle the safety labels on the vehicle have precedence over the labels in this guide 5200019896 100_a 516005280 LABEL 1 ...

Page 52: ...ehicle for all details pertaining to track studding If this track can be studded use special BRP approved studs ONLY Studding this track with conventional studs may cause studs to tear off of track and separate from vehicle posing a potential risk of severe injury or death EN 516007645 DEC LABEL 3 APPLICABLE MODELS NEVER stand behind or near a rotating track Debris could be projected causing sever...

Page 53: ...SAFETY INFORMATION ON THE VEHICLE 49 SAFETY INFORMATION mmo2008 003 007 LABEL 5 ...

Page 54: ...guard must ALWAYS be in place when engine is running beware of rotating parts they could cause injuries or catch your clothing 516007667 Not applying the recommended torque may result in a major failure of the drive pulley and the engine Refer to the shop manual for the complete assembly procedure EN 516007667A DEC LABEL 6 ...

Page 55: ... Otherwise fuel vapors may ignite in presence of a spark creating a fire hazard Toujours débrancher les connecteurs électriques des deux injecteurs d essence avant de vérifier la production d étincelles Autrement une étincelle pourrait allumer des vapeurs d essence ce qui représenterait un risque de feu EN 516007661 DEC LABEL 7 All Except Enduro Models ...

Page 56: ...o stop or turn Respect laws on minimum operator age Manufacturer recommends a minimum operating age of 16 years old Never open side panels or hood while engine is running or if vehicle is in motion Ensure to remove DESS key before opening those BEFORE STARTING 1 Attach tether cord to your clothing 2 Check proper operation of the throttle and brake levers each time before starting They must return ...

Page 57: ... a M e g a r o t a r e p o m u m i n i m a s d n e m m o c e r d l o s r a e y 6 1 f o e g a g n i t a r e p o r o s l e n a p e d i s n e p o r e v e N g n i n n u r s i e n i g n e e l i h w d o o h e l c i h e v f i r o n o i t o m n i s i y e k S S E D e v o m e r o t e r u s n E e s o h t g n i n e p o e r o f e b G N I T R A T S E R O F E B r u o y o t d r o c r e h t e t h c a t t A 1 g n i...

Page 58: ...educed Decrease speed and allow extra space to maneuver Adjust suspensions according to weight REMEMBER YOU ARE RESPONSIBLE FOR THE SAFETY OF YOUR PASSENGER ALL DRIVERS AND PASSENGERS MUST READ THE FOLLOWING Avoid surprises BE ON THE LOOK OUT for the unexpected Operate defensively Scan constantly for people objects conditions and upcoming vehicles Avoid thin ice open water Use extra caution whenev...

Page 59: ...ntrol are reduced Decrease speed and allow extra space to manoeuver Adjust suspension according to weight REMEMBER YOU ARE RESPONSIBLE FOR THE SAFETY OF YOUR PASSENGER ALL DRIVERS AND PASSENGERS MUST READ THE FOLLOWING Avoid surprises BE ON THE LOOK OUT for the unexpected Operate defensively Scan constantly for people objects conditions and upcoming vehicles Avoid thin ice open water Use extra cau...

Page 60: ...absorber is pressurized An explosion may occur if heated or punctured Do not disassemble WARNING mmo2010 003 101_en LABEL 11 ON GAS CHARGED SHOCK ABSORBERS Technical Information Labels Install Suspension adjustment tool 1st Illustrated Red on label Install Pulley Expander and Headlight adjustment tool 2nd Illustrated Blue on label Refer to your operators guide ...

Page 61: ... lubricant BRP recommends the use of its XPSTM approved lubricant or equivalent Damages caused by oil which is not suitable for this engine may not be covered by the BRP limited warranty See the operator s guide 516007443 ON OIL RESERVOIR 91 A A V I S M ÉLANGE ÉTHANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 002 ON FUEL CAP IN COUNTRIES USING PUMP POSTED AKI RON MON 2 OCTANE...

Page 62: ...SAFETY INFORMATION ON THE VEHICLE 58 SAFETY INFORMATION DEC 513033943 EN FR ON FUEL CAP IN COUNTRIES USING RON OCTANE RATINGS ...

Page 63: ...59 VEHICLE INFORMATION ...

Page 64: ...te Some features may not apply to your model or could be optional Note Some vehicle safety labels are not shown on illustra tions For information on vehicle safety labels refer to SAFETY INFORMATION ON THE VEHICLE 520002103 001 520002103 002 ...

Page 65: ... to steer the snowmobile WARNING Fast reverse while turning could result in loss of stability and control 2 Throttle Lever Throttle lever is located on the RH side of handlebar Designed to be thumb activated When squeezed it increases the engine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1 Throttle lever 2 To accelerate 3 To decelerate ...

Page 66: ... located on the LH side of handlebar When squeezed brake is applied When released it automat ically returns to the rest Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage mmo2014 004 001_a TYPICAL 1 Brake lever 2 To apply brake 4 Parking Brake Lever Parking brake lever is located on the LH side of handlebar Parking brake should be u...

Page 67: ...sengaged before oper ating the snowmobile When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and or fire To Engage Parking Brake Apply and hold brake then lock brake lever using the parking brake lever as shown ...

Page 68: ... 5 Engine Cut off Switch D E S S Post The engine cut off switch also known as D E S S post is located on the console The D E S S key must be securely snapped on the engine cut off switch to allow vehicle operation Note After engine starting 2 short beeps should be heard if a programmed D E S S key tether cord cap is correctly snapped on engine cut off switch If another beep code is heard refer to ...

Page 69: ... cord is used without programming the D E S S the engine will start but will not reach drive pulley engagement speed to move vehicle Make sure the tether cord cap is free of dirt or snow D E S S Flexibility The D E S S of your snowmobile can be programmed by your authorized Ski Doo dealer to accept up to 8 different keys We recommend the purchase of additional tether cords from your authorized Ski...

Page 70: ... mmo2016 008 202_a OFF POSITION To allow engine starting pull the switch up in ON position mmo2016 008 201_a ON POSITION All operators of the snowmobile should familiarize themselves with the function of the emergency engine stop switch by ...

Page 71: ...ency caused by a suspected malfunction the source of the malfunction should be determined and corrected before restarting engine See an authorized Ski Doo dealer for servicing 7 Adjustable Handlebar Riser If Equipped WARNING Always stop engine before adjusting handlebar The handlebar can be set in four different positions To change handlebar position pull lever and position handle bar as desired 5...

Page 72: ...ps switch 4 Heated throttle lever switch 5 Menu set button If equipped Start Electronic Reverse Button On electric start models press to start engine Refer to ENGINE STARTING PROCEDURE in BASIC PROCEDURES Once engine is started press to engage the electronic reverse Refer to REVERSE RER in BASIC PROCEDURES for procedure Headlights Dimmer Switch Press to select HI or LOW beam Lights are automatical...

Page 73: ...tch as required to select heating intensity to keep your hands at a comfortable temperature mmo2014 004 001_d VARIABLE INTENSITY 1 Heated grip switch 2 Increase heat 3 Decrease heat The heating intensity is displayed via the digital display Note There are ten intensity settings When released display will return to fuel level ...

Page 74: ... 3 Less heat Heated grips will be in OFF position when there are no bars displayed on the gauge Heated Throttle Lever Switch Note Under 2000 RPM heated throttle lever will be limited at 50 Depress switch as required to select heating intensity to keep your thumb at a comfortable temperature ...

Page 75: ...S AND EQUIPMENT 71 mmo2014 004 001_e VARIABLE INTENSITY 1 Heated throttle lever switch 2 Increase heat 3 Decrease heat Note There are ten intensity settings When released display will return to engine coolant temperature ...

Page 76: ...TYPICAL 1 Heated grip icon 2 More heat 3 Less heat Heated throttle lever will be in OFF position when there are no bars displayed on the gauge Menu Set Button If equipped This button is used to manage the information displayed on the multifunction gauge ...

Page 77: ...ND EQUIPMENT 73 mmo2014 004 001_f MENU SET BUTTON 1 Menu function 2 SET function Refer to GAUGE for complete information 9 Seat Seat Removal While pushing in the center of the seat towards front pull on both sides to unlock ...

Page 78: ...ve it Seat Installation NOTICE Riding the vehicle with any objects between the seat and the fuel tank could damage the fuel tank NEVER place any objects between seat and fuel tank Place seat over the hooks then slide it forward Securely engage both ball studs at front 520001663 001_b ...

Page 79: ...d whenever snowmobile requires manual lifting CAUTION Beware of injuries by using proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits Use appropriate lifting device or have assistance to share lifting stress if possible 520001663 004_a TYPICAL 1 Front bumper ...

Page 80: ...CONTROLS INSTRUMENTS AND EQUIPMENT 76 520001663 005_a TYPICAL 1 Rear bumper NOTICE Do not use skis to pull or lift snowmobile 11 Gauge 4 5 Digital display 619900974 706 ...

Page 81: ...de temperature if equipped Use LOWER button to change the displayed information The SPEED STAT display shows the maximum and the averaged speed Hold LOWER button for 3 seconds to reset When the SPEED display is chosen the RPM is shown in the TRIP display Left Lateral Display 619900974 701 The left lateral display includes Fuel level indicator Heated Grip level ...

Page 82: ...Display 619900974 702 The right lateral display includes Engine Temperature Heated throttle indicator Central Display 619900974 703 Display the RPM of engine or vehicle speed in Km h or MPH Trip Display 619900974 705 This display shows trip informations ...

Page 83: ...hey work If any lamps remain on after starting the vehicle refer to the respective system warning lamp for further information Note Some warning indicators appear in the display of the multifunction gauge and function the same as an indicator lamp but do not display when starting the vehicle Telltale Lights Lower Bar 619900974 809 Lights Description ORANGE Vehicle malfunction BLUE The high beam ar...

Page 84: ...NGE Turn on Malfunction of the vehicle emissions control system Blink Engine problems the limp home mode is activated Have the vehicle serviced immediately Settings Setup 520002114 102 1 Upper button S 2 Lower button M Using LOWER button Select SETTINGS and hold to enter setting menu ...

Page 85: ... select clock display 2 Push and hold LOWER button for 1 second 3 Press LOWER button to select 12 00 AM PM or 24 00 time base 4 Push and hold LOWER button to acknowledge selection 5 Press LOWER button to change hours hours flash 6 Push and hold LOWER button to acknowledge hour se lection 7 Press LOWER button to switch to minutes minutes flash 8 Push and hold LOWER button to acknowledge minutes sel...

Page 86: ...CONTROLS INSTRUMENTS AND EQUIPMENT 82 7 2 Digital Display 619900975 500 619900975 006 MENU M BUTTON ...

Page 87: ...ET S BUTTON 1 Select the upper or center display by using the MENU M button on the multifunction switch 619900975 006 MENU M BUTTON 2 While the desired display is flashing navigate through the display by using the SET S button on the multi function switch ...

Page 88: ...7 SET S BUTTON Once the desired information is displayed press the MENU M button or wait 5 seconds to confirm 619900975 006 MENU M BUTTON To reset Average speed Top speed Total fuel consumption Press and hold the SET S button while display is flashing ...

Page 89: ...ollowing Settings Messages The SPEED display shows the Maximum and the averaged speed Hold MENU button for 3 seconds to reset Left Lateral Display 619900975 502 The left lateral display includes RPM Speed Fuel level indicator Heated Grip level Trip A Hrs and KM Cumulative hours Speed ...

Page 90: ...CONTROLS INSTRUMENTS AND EQUIPMENT 86 RPM Odometer 619900975 004 ...

Page 91: ...ROLS INSTRUMENTS AND EQUIPMENT 87 619900974 802 HEATING INTENSITY DISPLAY 1 Heated Grip icon 2 More heat 3 Less heat Right Lateral Display 619900975 503 The right lateral display includes Engine Temperature ...

Page 92: ...CONTROLS INSTRUMENTS AND EQUIPMENT 88 Heated throttle indicator Clock 619900975 005 619900974 803 ...

Page 93: ...CONTROLS INSTRUMENTS AND EQUIPMENT 89 Central Display 619900975 504 Display the vehicle speed in Km h or MPH or the RPMs Refer to SETTINGS mmo2014 004 001_h TYPICAL 1 MENU M button ...

Page 94: ...n setting The suspension is calibrated from 1 to 5 1 being the softest setting 619900974 805 Refer to TUNE YOUR RIDE section for proper adjustment proce dure Settings Setup Using MENU button Select SETTINGS and hold to enter setting menu Various options are available such as swapping the SPEED and RPM in the Central Display ...

Page 95: ...n or OK button to acknowl edge hour selection 7 Push MENU button to switch to minutes minutes flash 8 Press MENU button to change minutes Setting Language The gauge display language can be changed Refer to an authorized Ski Doo dealer for language availability and to setup the gauge to your preference Warning Lamps and Indicators The following indicator lamps will alert you to a vehicle con dition...

Page 96: ...oltage too low or problem with the electrical system RED Low oil ORANGE Low fuel level ORANGE Turn on Malfunction of the vehicle emissions control system Blink Engine problems the limp home mode is activated Have the vehicle serviced immediately 12 Storage Compartments A storage compartment is located at the front of the vehicle above the gauge The Operator s Guide and the emergency starter rope a...

Page 97: ... at the rear of the seat above the battery cover To open turn the latch counterclockwise 13 Operator s Guide The Operator s Guide should be stored in the STORAGE COM PARTMENT 14 Tools A part of the drive belt guard is designed to hold the tools allowing for basic maintenance The tools are supplied with the vehicle They should always be installed in their proper location and orientation ...

Page 98: ...the following sequence 1 Slide the Suspension adjustment tool open end under retaining tab 2 Press the closed end on the retaining tabs 3 Slide the Pulley expander and headlight adjustment tool short end into hole 4 Rotate and clip long end in place CAUTION Make sure tools are secured properly Tools may detach and cause damage to rotating parts ...

Page 99: ...CONTROLS INSTRUMENTS AND EQUIPMENT 95 520002104 500 520002104 501 ...

Page 100: ...e Belt Guard Removal WARNING NEVER operate engine Without shields and belt guard securely installed With hood and or side panels opened or removed NEVER attempt to make adjustments to moving parts while engine is running Note Belt guard is purposely made slightly oversize to maintain tension on its pins and retainers preventing undue ...

Page 101: ...hat this tension be maintained when reinstalling Remove tether cord cap from engine cut off switch Open the LH side panel See procedure in this section Remove retaining pin 520002104 200 Slide belt guard rear and outward 520002104 201 Step 1 Slide rearward Step 2 Slide outward ...

Page 102: ...rive Belt Guard Installation Insert belt guard tab in front support slot 219100985 017 001_a PARTS REMOVED FOR CLARITY Push drive belt guard toward engine then toward front of vehicle 520002104 202 Step 1 Slide toward engine Step 2 Slide toward front of vehicle ...

Page 103: ...er the retainer and secure it using the retaining pin 520002104 200 16 Spare Drive Belt Holder A spare drive belt can be stored in a holder located on the drive belt guard Note The spare drive belt is not supplied with the snowmobile Position spare drive belt into drive belt guard slot ...

Page 104: ...CONTROLS INSTRUMENTS AND EQUIPMENT 100 520001897 002_a 1 Drive belt guard 2 Slot Secure in place by sliding it behind the tabs 520001897 002_b ...

Page 105: ...ONTROLS INSTRUMENTS AND EQUIPMENT 101 17 Upper Body Module Hood Upper Body Module Removal 1 Remove the windshield 2 Open the storage compartment 619900974 004 3 Remove the gauge support retaining screws ...

Page 106: ...INSTRUMENTS AND EQUIPMENT 102 619900974 008 4 Lift the front of the gauge support then slide it forward to remove it 619900974 009 5 Disconnect the gauge and remove from vehicle 6 Remove the storage compartment ...

Page 107: ...CONTROLS INSTRUMENTS AND EQUIPMENT 103 520001663 017_a 7 Disconnect the MAPTS and headlight connectors mmr2017 051 012 8 Loosen the air intake duct clamp ...

Page 108: ...STRUMENTS AND EQUIPMENT 104 520001663 026_a 1 Clamp 9 Remove the upper body module retaining screws on both sides mmr2017 051 014_a 10 Free the rear end hooks of the upper body module from the slots in the console ...

Page 109: ...rab the upper body module in the gauge support section 11 2 Pull the module forward 11 3 Remove the module from the vehicle Upper Body Module Installation 1 At front insert the upper body module tabs into the up per bottom pan openings mmr2017 051 016 2 Lower the rear end of the upper body module ...

Page 110: ...he upper body module retaining screws Tightening Torque Upper body screws 1 8 0 2 Nm 16 2 lbf in 6 Connect the manifold air pressure and temperature sen sor MAPTS connector 7 Connect the headlight connectors 8 Install the storage compartment but leave the cover open 9 Install gauge secure with the screws Tightening Torque Gauge screws 2 3 0 2 Nm 20 2 lbf in 18 Side Panels WARNING Never operate eng...

Page 111: ...de Panels Opening and Closing Unlock all latches then open panel 520001663 018_a TYPICAL When closing panel make sure latches are locked securely Side Panels Removal Open side panel Pull the hinges off the bottom pan mmr2017 051 003_a TYPICAL ...

Page 112: ...t then pull vigorously Slowly release handle Note The maximum torque that can be transmitted to the engine by the rewind starter is 80 Nm 59 lbf ft The maximum force that can be exerted on the on the rope is 2 200 N 494 6 lbf 20 Heated Seats Switch On Applicable Models The heated seat switch is located on the console to the left of the steering column 520001896 013_a ENDURO MODELS 1 Hi 2 OFF 3 Low...

Page 113: ...d and can result in the following problems in the fuel system components Starting and operating difficulties Deterioration of rubber or plastic parts Corrosion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel system abnormalities if you suspect the presence of alcohol in gasoline exceeds the current government regulations Alcohol blende...

Page 114: ...l labeled E15 is prohibited by U S EPA Regulations Fuel Antifreeze Additives When using oxygenated fuel additional gas line antifreeze or water absorbing additives are not required and should be not used When using non oxygenated fuel isopropyl base gas line antifreeze can be used in a proportion of 150 ml 5 fl oz US of gas line antifreeze added to 40 l 10 6 U S gal of gas This precaution is in or...

Page 115: ... Never smoke or allow flame or spark in vicinity Always work in a well ventilated area 1 Stop engine 2 Have operator and passenger get off vehicle WARNING Do not allow anyone seated on the vehicle while fueling 3 Unscrew slowly the fuel reservoir cap counterclockwise to stabilize pressure before removing it Note A short whistling sound is normal mmo2013 004 025_a TYPICAL 1 Fuel tank cap ...

Page 116: ...verfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and may overflow 7 Fully tighten fuel reservoir cap clockwise WARNING Always wipe off any small fuel spillage from the vehicle If a major spillage occurs remove side panels to remove fuel vapors from engine compartment before starting Note Do not sit or lean on seat when fuel ...

Page 117: ... Warranty Recommended Injection Oil XPS 2T E TEC Synthetic Oil If the Recommended XPS Injection Oil is Not Available Use a 2 stroke lubricant designed for snowmobiles meet ing or exceeding the following lubricant industry specifica tions JASO FD M345 2004 SAE Grade 4 F M 4 Injection Oil Level Verification The injection oil reservoir is located behind the LH side panel See CONTROLS INSTRUMENTS AND ...

Page 118: ...INJECTION OIL 114 520001897 004_a 1 Oil reservoir 520001663 008_a 1 Oil reservoir Marks on the tank indicates 3 8 and 1 2 of the total amount of oil NOTICE Check level and refill every time you refuel ...

Page 119: ...Remove injection oil reservoir cap Add injection oil Note Do not overfill Wipe the reservoir cap seal and flange area 520002095 012_a Reinstall cap NOTICE Do not overtighten WARNING Wipe off any oil spills Oil is highly flammable when heated ...

Page 120: ...some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period The engine performance and behavior will not be optimal The fuel and oil consumption will be higher Drive Belt A new drive belt requires a break in period of 50 km 30 mi During the break in period Avoid strong acceleration and deceleration Avoid pulling ...

Page 121: ...arking brake Note For an initial cold start do not release parking brake Perform the VEHICLE WARM UP procedure Depress the START RER button to engage the electric starter and start the engine Release button immediately when engine has started NOTICE Do not engage electric starter for more than 10 seconds at a time A rest period should be observed between the cranking cycles to allow electric start...

Page 122: ...start the engine by the drive pulley unless it is a true emergency situation Have the snowmobile repaired as soon as possible mmo2008 005 008_a Attach one end of emergency rope to the rewind handle Note The suspension adjustment tool can be used as an emergency handle Cross the rope on the first turn as shown ...

Page 123: ...20001663 012_b 1 Rope crossed 2 Rope to be winded 3 Rope end Wind rope two turns counterclockwise tightly around the drive pulley where shown Pull the rope using a sharp crisp pull so the rope comes free of the drive pulley ...

Page 124: ...owly to have snowmobile repaired Vehicle Warm Up Before every ride vehicle has to be warmed up as follows 1 Start engine as explained in ENGINE STARTING PROCEDURE above 2 Allow engine to warm up one or two minutes at idle speed Note Engine will shut down after approximately 12 minutes of idling 3 Disengage parking brake 4 Apply throttle until drive pulley engages Drive at low speed the first two o...

Page 125: ...hicle if it is above your limits WARNING Make sure tether cord cap is removed before standing in front the vehicle getting close to the track or rear suspen sion components Note Warm up is electronically controlled During this period up to 10 minutes depending on ambient temperature engine RPM is limited Reverse RER When the engine is running depressing the RER button will slow down engine RPM to ...

Page 126: ...verse The reverse speed is not limited Always proceed with caution as fast reverse could result in loss of vehicle stability Come to complete stop before depressing RER button Always remain seated and apply the brake before shifting Ensure the path behind is clear of obstacles or bystanders before proceeding Shifting in Forward 1 Bring vehicle to a complete stop 2 Apply and hold brake 3 Press and ...

Page 127: ...ES 123 WARNING Always remove the tether cord cap from engine cut off switch when vehicle is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or theft ...

Page 128: ... Sea level up to 600 m 2 000 ft MODEL FACTORY CALIBRATION All models Europe Sea level up to 600 m 2 000 ft If your snowmobile is to be used at an altitude outside the specified range have it calibrated accordingly by an authorized Ski Doo dealer NOTICE An inappropriate altitude calibration would decrease performance and may cause serious damage to the snowmo bile Temperature The engine management ...

Page 129: ...om disabled snowmobile refer to DRIVE BELT in MAINTENANCE PROCEDURES and tow at moderate speed NOTICE Always remove the drive belt of the snowmobile that is to be towed to prevent damage to its belt and drive system In an emergency situation only if a rigid tow bar is not available a rope can be used Proceed with extra caution In some areas it may be illegal to do so Check with state or local auth...

Page 130: ... off switch Use appropriate lifting device or have assistance to share lifting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the front or rear of vehicle if it is above your limits Support front of vehicle off the ground with a suitable device before adjusting suspension Support rear of vehicle off the ground with a wide b...

Page 131: ...er adjustment Same as drivers behavior adapts to trail condition change Ski runner bottom face conditions must be regularly checked especially if the snow condition is marginal such as a lack of snow presence of rocks or sand Snowmobile must be driven slowly when on paved surfaces in order to prevent overheating of the ski runner bottoms and as such damage to carbide inserts Ski runners must be re...

Page 132: ...s ski adjustability Posi tion Lateral grip Han dling Possible understeer ing Possible oversteering 1 2 3 4 5 Rear Suspension Adjustments 520001798 007_a CMOTION 1 Stopper strap 2 Center spring 3 Rear spring 4 Rear shock absorber ...

Page 133: ...TUNE YOUR RIDE 129 520001798 009_a RMOTION WITH QUICK ADJUST ADJUSTABLE COMPONENTS 1 Stopper strap 2 Center spring 3 Rear spring 4 Rear shock absorber 5 Coupling blocks RH side shown ...

Page 134: ... adjusting rear suspension check track tension and adjust if necessary Stopper Strap Stopper strap length has an effect on the amount of weight the center spring has to carry especially during acceleration therefore on the front end uplift Stopper strap length also has an effect on center spring travel NOTICE Whenever stopper strap length is changed track tension must be checked Action Result Incr...

Page 135: ...ability Decreasing stopper strap length Heavier ski pressure under acceleration Less center spring travel Less bump absorption ca pability Note Stopper strap could be set to position 1 2 3 4 and 5 Below are illustrations for position 1 2 3 Smaller numbers correspond to a longer strap setting ...

Page 136: ...OUR RIDE 132 mmo2015 007 102_b STOPPER STRAP POSITION 1 1ST HOLE LONGEST 1 1st hole from end 2 Towards rear 3 Tip of strap touching strap axis 4 Two holes left open between screw head and nut 5 Towards front ...

Page 137: ...R RIDE 133 mmo2015 007 101_b STOPPER STRAP POSITION 2 2ND HOLE 1 Free hole 2 2nd hole from end 3 Towards rear 4 Tip of strap touching strap axis 5 Two holes left open between screw head and nut 6 Towards front ...

Page 138: ... com fort If too much weight transfer is felt try to correct it by adjusting the coupling blocks first Always install stopper strap bolt as close as possible to the lower shaft When operating the snowmobile in deep snow it may be necessary to vary stopper strap length and or riding position to change the angle at which the track rides on the snow Operator s familiarity with the various adjustments...

Page 139: ...bump absorption Also since center spring preload adjustment puts more or less pressure on the front of the track it has an effect on the performance in deep snow Action Result Increasing preload Lighter steering More bump absorption ca pability Better deep snow starts Better deep snow perfor mance and handling Decreasing preload Heavier steering Less bump absorption ca pability Better trail handli...

Page 140: ... 136 mmo2010 003 015_a TYPICAL CAM TYPE 1 Spring preload adjustment cam 2 Decrease preload 3 Increase preload mmo2012 005 807_b TYPICAL RING TYPE 1 Spring preload adjustment ring 2 Increase preload 3 Decrease preload ...

Page 141: ... This has an effect on performance in deep snow steering effort and handling Slight suspension bottoming occurring under the worst riding conditions indicates a good choice of spring preload Action Result Increasing preload Firmer rear suspension Higher rear end More bump absorption ca pability Heavier steering Decreasing preload Softer rear suspension Lower rear end Less bump absorption ca pabili...

Page 142: ...justed too soft Increase preload Less than 50 mm 2 in Adjusted too firm Decrease preload Note If the specification is unattainable with the original springs see an authorized Ski Doo dealer for other available springs rMotion Without Quick Adjust To increase spring preload using tool always turn the left side adjustment cam in a clockwise direction and the right side cam in a counterclockwise dire...

Page 143: ...ctable and suspension may become warped The adjustment cams have 5 different settings 1 being the softest mmo2012 005 809_a RMOTION WITHOUT QUICK ADJUST LH SIDE SHOWN 1 Position 1 2 Position 2 3 Position 3 4 Position 4 5 Position 5 6 Adjustment nut rMotion With Quick Adjust Turn the left side knob to adjust the spring preload ...

Page 144: ...TUNE YOUR RIDE 140 mmo2012 005 817_b RMOTION WITH QUICK ADJUST 1 LH side knob to adjust spring preload ...

Page 145: ...on 4 5 Position 5 6 Adjustment nut Action Result Increasing preload Firmer rear suspension Higher rear end More bump absorption capability Heavier steering Decreasing preload Softer rear suspension Lower rear end Less bump absorption capability Lighter steering Better performance and handling in deep snow ...

Page 146: ...rokes in most cases when riding at lower speeds High speed compression damping controls how the shock ab sorber reacts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds Action Result on big and small bumps Increasing compression damping force Firmer compression damp ing Decreasing compression damping force Softer compression damp ing To adjust turn ...

Page 147: ...spension The lower pivot adjustment has an effect on vehicle handling during acceleration Front Arm Lower Pivot Position Upper Factory setting Best for cornering under acceleration Lower Does not keep as much pressure on skis while engine is pulling Best for bumpy trail under acceleration To change the front arm lower pivot position proceed as follows 1 Lift rear of the vehicle and support it off ...

Page 148: ...N ADJUSTMENT in MAINTENANCE PROCEDURES 3 Set rear spring preload to minimum Refer to REAR SPRING 4 Firmly hold the spring support and remove the spring support screw CAUTION Spring support are spring loaded 520002316 001 5 Remove the front arm lower screw 520002316 002 ...

Page 149: ...TUNE YOUR RIDE 145 6 Remove the cam pivot 180 reinstall in the rail 520002316 003 520002316 004 ...

Page 150: ...Tightening Torque Arm pivot screw 125 10 Nm 92 7 lbf ft Rear spring support nut 24 5 3 5 Nm 18 3 lbf ft 9 Repeat the steps for the other side 10 Adjust the rear spring settings 11 Adjust the track tension Rear Shock Absorber Rear Shock Position rMotion and rMotion X The lower pivot of the rear shock can be set to 2 different positions on the rMotion and rMotion X suspensions ...

Page 151: ... follows 1 Lift rear of the vehicle and support it off the ground 2 Remove stopper strap screw to release tension 3 Remove the shock lower screw and nut 520002316 006 Note It may be necessary to lower the vehicle and slightly compress the suspension to remove the load 4 Align shock with the upper hole 5 Install the screw with a new nut and tighten to specifica tion ...

Page 152: ...djust if required Rear Shock Compression Damping If Equipped Note Both low and high speed compression damping are adjusted simultaneously Low speed compression damping controls how the shock ab sorber reacts to a low suspension velocity slow compression strokes in most cases when riding at lower speeds High speed compression damping controls how the shock ab sorber reacts to a high suspension velo...

Page 153: ...e Softer compres sion damping To adjust turn the adjuster button located on the oil reser voir on shock clockwise to increase compression damping force and counterclockwise to decrease compression damp ing force mmo2012 005 808_a TYPICAL RMOTION WITHOUT QUICK ADJUST 1 Compression damping adjustment button rMotion With Quick Adjust Turn the right side knob to adjust the shock compression speed ...

Page 154: ...TUNE YOUR RIDE 150 mmo2012 005 802_a TYPICAL RMOTION WITH QUICK ADJUST RH SIDE 1 Knob to adjust low high speed compression damping 520001798 003_a TYPICAL CMOTION 1 Compression damping adjustment button ...

Page 155: ...shock absorber To adjust proceed as follows 1 Start engine 2 Press and hold MODE M button until requested setting flash 219101014 018 029 3 Set suspension mode by pressing the MODE M button to cycle trough settings 4 The desired set point appears on the display To con firm press the MENU M button or wait 5 seconds 619900974 805 ACS SETTING 3 ...

Page 156: ...tting will reduce both comfort and transfer under acceleration To adjust push on release button under cam and turn coupling block to the desired setting Place the desired setting number towards rubber stopper No tools required WARNING Both blocks must be set at the same position Otherwise vehicle behavior may be unpredictable and suspension may become warped ...

Page 157: ...ON BLOCK 1 Position 1 minimum 2 Position 2 3 Position 3 4 Position 4 maximum 5 Release button Coupling Blocks Setting Position use 1 More ski lift during acceleration and best comfort 2 Intermediate setting 3 Intermediate setting 4 Less ski lift during acceleration and some comfort loss ...

Page 158: ...hicle 2 Remove the ski bolt 3 Place the spacer according to the desired stance Refer to tables and illustrations WARNING Proceed to the same setting for both skis Models with Single Spacer Ski Stance Settings Single Spacer Narrow Place the spacer on the inside of the ski leg Improve handling in deep snow Wide Place the spacer on the outside of the ski leg Improve stability on trail ...

Page 159: ...h Double Spacers Ski Stance Settings Double Spacers Narrow Place both spacers on the inside of the ski leg Allows snowmobile to fit in narrow spaces Middle Place one spacer on each side of the ski leg Best handling on icy surfaces Wide Place both spacers on the outside of the ski leg Best overall handling on trail Make sure the overall width complies with your local regulations ...

Page 160: ...TUNE YOUR RIDE 156 fbl2017 004 003_a LH SIDE SHOWN 1 Ski axle 2 Spacers 3 Ski leg bushings fbl2017 004 003 ...

Page 161: ...TUNE YOUR RIDE 157 fbl2017 004 004 fbl2017 004 005 All Models 4 Tighten nut to the specified torque Tightening Torque Ski nut 48 6 Nm 35 4 lbf ft ...

Page 162: ...ont spring preload also has an effect on the steering behav ior Action Result Increasing preload Firmer front suspension Higher front end More precise steering More bump absorption ca pability Decreasing preload Softer front suspension Lower front end Lighter steering Less bump absorption ca pability ...

Page 163: ...mo2010 003 027_a CAM TYPE HPG SHOCK ABSORBER 1 Decrease preload 2 Increase preload 3 Spring preload adjustment cam mmo2010 003 019_a TYPICAL RING TYPE 1 Spring preload adjustment ring 2 Increase preload 3 Decrease preload ...

Page 164: ...riding at lower speeds High speed compression damping controls how the shock ab sorber reacts to a high suspension velocity quick compression strokes in most cases when riding at higher speeds To adjust turn the adjuster button located on the reservoir mmo2012 005 814_b 1 Compression damping adjuster button Turning Action Result on big and small bumps Clockwise Increasing com pression damping forc...

Page 165: ...tom of the shock absorber mmo2012 005 814_c 1 Rebound adjuster button Turning Action Result on big and small bumps Clockwise Increasing re bound damping force Firmer rebound damping slower extension speed Counter Clockwise Decreasing re bound damping force Softer rebound damping faster extension speed Note In repetitive short small bumps ripple it is recom mended to use a lower rebound damping set...

Page 166: ...n spring preload Increase center spring preload Steering feels too heavy during acceleration Set coupling blocks to a lower position Reduce rear spring preload Lengthen limiter strap Too much ski lift during cornering or acceleration Set coupling blocks to a higher position Shorten limiter strap Increase rear spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Reduce compr...

Page 167: ...g preload Lengthen limiter strap Increase compression damp ing adjustment if equipped Snowmobile seems to pivot around its center Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Shorten limiter strap Track spins too much at start Set coupling blocks to a lower position Lengthen limiter strap Ski diving in deep snow Install ski tip enlarger ...

Page 168: ...driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snowmobile when trailering to prevent road grime from causing damage Be certain your trailer meets state or provincial requirements Ensure the hitch and safety chains are secure and the brake turn indicators and clearance lights all function WARNING...

Page 169: ...165 PRE RIDE INSPECTION ...

Page 170: ...ized Ski Doo dealer repair shop or person of your own choosing for maintenance repair or replacement Please refer to the US EPA EMISSION RELATED WARRANTY contained herein for information about warranty claims 5 All storage compartments must be properly latched and they must not contain any heavy or breakable objects Hood and side panels must be also properly latched 6 Activate the throttle control...

Page 171: ...snowmobile 2 Check the engine cut off switch by pulling tether cord cap and emergency engine stop switch operation 3 Release parking brake 4 Refer to VEHICLE WARM UP and follow instructions Pre Ride Check List ITEM OPERATION Body includ ing seat footrests lights air filter controls and in struments Check condition and remove snow or ice Skis and steering action Check for free movement and proper o...

Page 172: ...k for proper operation Parking brake Brake Check for proper operation Emer gency en gine stop switch and en gine cut off switch tether cord cap Check for proper action Tether cord must be attached to operator clothing eyelet Lights Check for proper operation Ski run ners Check for proper operation Slider shoes Check for proper operation Drive belt Check for cracks fraying or abnormal wear and prop...

Page 173: ...169 MAINTENANCE ...

Page 174: ...d Ski Doo dealer or any other establishment with which BRP has a commercial relationship Proper maintenance is the owner s responsibility A warranty claim may be denied if among other things the owner or operator caused the problem through improper maintenance or use For emission related warranty claims BRP is limiting the diagnosis and repair of emission related parts to the authorized Ski Doo de...

Page 175: ...icate rear suspension Lubricate whenever the vehicle is used in wet conditions rain puddles Inspect exhaust system and check for leaks Tighten exhaust manifold screws to specified torque Inspect fuel lines oil lines and connections Inspect front suspension Inspect rear suspension including stopper straps and slider shoes Inspect tie rod ends and ski alignment Adjust headlight beam aiming Every 2 Y...

Page 176: ...s First Replace chaincase oil Inspect engine rubber mounts Every 3 Years Or 10 000 km 6 000 mi Whichever Comes First Replace spark plugs Inspect oil injection pump strainer and clean if needed Clean RAVE valves Every 5 Years Replace engine coolant Replace in line fuel filter ...

Page 177: ... tabs self locking fasteners etc when undergoing disas sembly assembly always replace with a new one Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Verification Open the RH side panel see CONTROLS INSTRUMENTS AND EQUIPMENT Check coolant level at room temperature with the cap removed Liquid should be at cold level line of coolant tank Note When checking l...

Page 178: ...containing corrosion inhibitors specifically for internal combustion alu minum engines Exhaust System Exhaust System Verification The muffler tail pipe should be centered with the exit hole in the bottom pan Exhaust system must be free of rust or leaks Make sure that all parts are securely in place Check retaining springs condition and replace if necessary The exhaust system is designed to reduce ...

Page 179: ...acement Brake Fluid Recommended Fluid Use only DOT 4 brake fluid from a sealed container An opened container may be contaminated or may have absorbed moisture from the air WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other than the recommended one nor mix different fluids for topping up NOTICE Brake fluid can damage pain...

Page 180: ...MAINTENANCE PROCEDURES 176 mmo2014 004 001_g TYPICAL 1 Brake fluid reservoir mmo2008 008 018_a TYPICAL 1 Minimum 2 Maximum 3 Operating range ...

Page 181: ...ended XPS chaincase oil is not available use a 75W140 gear oil that meets the API GL 5 specification The chaincase of this snowmobile has been developed and validated using the XPS Synthetic chaincase oil BRP strongly recommends the use of its XPS Synthetic chaincase oil at all times Damages caused by oil which is not suitable for the chaincase will not be covered by the BRP limited warranty Acces...

Page 182: ...el must reach the threaded hole If level is correct reinstall check plug and tighten to the specified torque Tightening Torque Check plug 6 1 Nm 53 9 lbf in If level is insufficient See CHAINCASE FILLING PROCEDURE Chaincase Filling Procedure Remove the check plug ...

Page 183: ...63 011_a CHECK PLUG Remove the filler cap 520001663 010_a TYPICAL TOP OF CHAINCASE 1 Filler cap Pour recommended oil in the filler hole until oil comes out by the check plug hole Reinstall check plug and tighten to the specified torque ...

Page 184: ... refer to CONTROLS INSTRUMENTS AND EQUIPMENT Drive Chain Adjustment Using the Torx end of the driven pulley expander GENTLY turn tensioner clockwise to eliminate the play 520001798 006_a Do not force the tensioner in Note Do not remove the hair cotter pin NOTICE Overtightening the drive chain could result in severe damage to the chaincase components ...

Page 185: ...lt or distorted spare belt Contact an authorized Ski Doo dealer Drive Belt Replacement Drive Belt Removal 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard refer to CONTROLS INSTRUMENTS AND EQUIPMENT 3 Insert the driven pulley expander provided in the threaded hole on the adjuster hub as shown mmo2012 005 980 TYPICAL PULLEY EXPANDER INSTALLED ON ADJUSTER HUB 4 Open the ...

Page 186: ...ained when belt is installed with arrows in the direction of rotation mmo2011 002 006_a 1 To be pointed in the direction of rotation 3 Unscrew and remove the driven pulley expander from the pulley 4 Rotate the driven pulley several times to properly set the belt between the sheaves 5 If a new belt was installed an adjustment will be required for the proper belt height Refer to DRIVE BELT HEIGHT AD...

Page 187: ... To adjust the drive belt height proceed as follows 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard 3 Loosen the clamping bolt mmo2011 003 010_a 1 Adjuster hub 2 Clamping bolt 4 Using the suspension adjustment tool provided turn the ring 1 4 turn at a time then rotate the driven pulley to properly set the drive belt between the pulley sheaves ...

Page 188: ... Repeat step 4 until the lowest portion of the cogs on the external surface of drive belt is even with the driven pulley edge mmo2012 006 905_a TYPICAL PRELIMINARY SETTING 1 Lowest portion of cogs even with external surface of drive belt 850 E TEC Repeat step 4 until the cord of drive belt is just hidden by the driven pulley edge ...

Page 189: ...counterclockwise lowers the drive belt in the pulley Turning the ring clockwise raises the drive belt in the pulley 5 Firmly tighten the clamping bolt If possible tighten to specified torque using a torque wrench Tightening Torque Clamping bolt 5 5 0 5 Nm 49 4 lbf in ...

Page 190: ... vehicle could creep indicating that the drive belt is too tight If the vehicle creeps lower the drive belt height from the preliminary setting Repeat procedure until creeping stops Reverse Activation Note The reverse may not activate if the belt is positioned too high in the driven pulley If reverse activation does not work properly ensure the drive belt is properly adjusted Adjust the drive belt...

Page 191: ...nance schedules The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM Factors such as ambient temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmobile efficiency This adjustable drive pulley allows setting maximum engine RPM to maintain maximum power Ramp cams should be adjusted so that actual maximum engine RPM mat...

Page 192: ...anel Drive pulley guard 2 Locate the cam and the pivot screw on the drive pulley 520001896 023_a TYPICAL 1 Cam 2 Pivot screw The cam position is identified as follows Positions 1 2 4 and 5 are numbered Position 3 middle is identified by a notch There are notches on each side of the cam used as point ers ...

Page 193: ...NANCE PROCEDURES 189 mmc2016 001 118_b 1 Numbered position 2 Position 3 Notch 3 Pointers To adjust proceed as follows for all 3 cams 3 Using the Allen end of the driven pulley expander loosen the pivot screw ...

Page 194: ...MAINTENANCE PROCEDURES 190 mmc2016 001 116_a 1 Pivot screw 4 Move the right lever aside to be able to turn the cam 5 Turn cam to the desired position mmc2016 001 117_a 1 Desired cam position here 2 ...

Page 195: ...5 EN Track Track Condition WARNING Remove tether cord cap from engine cut off switch before performing any maintenance or adjustment unless oth erwise specified Vehicle must be parked in a safe place away from the trail Remove tether cord cap from engine cut off switch Lift the rear of the snowmobile and support it with a wide base snowmobile mechanical stand with a rear deflector panel With the e...

Page 196: ... portions of rods Delamination of the rubber Broken rods Broken studs studded tracks Bent studs studded tracks Missing studs Studs that are torn off the track Missing track guide s Also ensure that studs nut are tighten to the recommended torque On approved studded tracks replace broken or damaged studs immediately If your track shows signs of deterioration it must be replaced immediately When in ...

Page 197: ...f torn track or an entire severed track to be violently thrown backwards out of the tunnel with tremendous force possibly resulting in the loss of a leg or other serious injury Track Tension Verification Note Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting track tension 1 Remove tether cord cap from engine cut off switch 2 Lift rear of vehicle and support it off the ground CA...

Page 198: ...ring set to specification 6 Place upper O ring to 0 kgf 0 lbf 7 Position the tensiometer on track halfway between front and rear idler wheels 8 Push the tensiometer downwards until bottom O ring deflection set earlier be aligned with the bottom of slider shoe mmr2009 133 001_a ...

Page 199: ...meter mmr2009 133 003_a LOAD READING 1 Upper O ring 10 Load reading must be as per the following table Track Adjustment Specification Track deflection setting 3 2 cm 1 26 in Track load reading 6 kgf to 8 5 kgf 13 lbf to 19 lbf 11 If load reading is not in accordance with the specifica tion adjust track tension Refer to TRACK TENSION ADJUST MENT ...

Page 200: ...our limits 2 Remove wheel caps 3 Loosen the rear axle screw or on 2 idler wheel models the rear axel nut 4 Tighten or loosen both adjustment screws equally to increase or decrease track tension 520001663 027_a Step 1 Remove cap Step 2 Loosen the axle screw or nut Step 3 Tighten or loosen adjustment screws 5 If correct tension is unattainable contact an authorized Ski Doo dealer 6 Retighten the rea...

Page 201: ...re no one is standing in close proximity to the snowmobile especially at the rear of the track Never rotate track at high speed Centrifugal force could cause debris damaged or loose studs pieces of torn track or an entire severed track to be violently thrown backwards out of the tunnel with tremendous force 1 Lift rear of vehicle and support it off the ground CAUTION Use proper lifting techniques ...

Page 202: ...om engine cut off switch WARNING Remove tether cord cap from engine cut off switch before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail 4 3 Loosen the rear axle nut 4 4 Tighten adjustment screw on side where the slider shoe is the farthest from the track insert guides ...

Page 203: ...eel may come off and cause track to lock 6 Restart engine and rotate track slowly to recheck align ment 7 Tighten the rear axle nut to specified torque Tightening Torque Rear idler wheel retaining screws 3 wheels and 4 wheels models 48 6 Nm 35 4 lbf ft Rear idler wheel retaining nut and screw 2 idler wheels models 24 5 3 5 Nm 18 3 lbf ft 8 Reposition snowmobile on the ground ...

Page 204: ...ssive heat build up and cause premature slider shoe wear Suspension Stopper Strap Condition Inspect stopper straps for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Tighten nut to specification Tightening Torque Stopper strap nut 10 1 Nm 89 9 lbf in Suspension Lubrication Lubricate the following suspension pivots at grease fittings Refer to M...

Page 205: ...MAINTENANCE PROCEDURES 201 mmr2012 005 001_a RMOTION 1 Grease fitting 520001798 005_a CMOTION 1 Grease fitting ...

Page 206: ...tc If necessary contact an authorized Ski Doo dealer Skis Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn contact an authorized Ski Doo dealer WARNING Excessively worn skis and or ski runners will adversely affect snowmobile control Fuses Access to Fuse Block Open RH side panel refer to CONTROLS INSTRUMENTS AND EQUIPMENT Fuses Location 5200016...

Page 207: ... Inspection Check fuse condition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted WARNING Do not use a higher rated fuse WARNING If fuse has burnt out source of malfunction should be de termined and corrected before restarting See an autho rized Ski Doo dealer for servicing ...

Page 208: ...S 204 Headlights Headlights Bulb Replacement 1 Open the storage compartment 520001663 006_a 2 Remove the gauge support retaining screws 619900974 008 3 Lift the front of the gauge support then slide it forward to remove it ...

Page 209: ...MAINTENANCE PROCEDURES 205 619900974 009 4 Set gauge support aside 5 Remove the storage compartment 520001663 017_a 6 Disconnect bulb connector ...

Page 210: ...clockwise 8 Pull bulb out Note Ensure bulb seal stays in place mmr2017 036 008 1 Bulb 2 Bulb seal Install a new bulb using the reverse of the removal procedure NOTICE Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched ...

Page 211: ...ts Beam Aiming Open the storage compartment see FRONT STORAGE COMPARTMENT Turn the adjustment screw to reach desired beam height mmr2017 036 005 Removing Battery WARNING Battery BLACK cable must always be disconnected first and connected last Never charge or boost battery while installed on vehicle 1 Remove seat 2 Remove battery cover ...

Page 212: ...MAINTENANCE PROCEDURES 208 520001896 020_a TYPICAL 3 Disconnect negative before positive terminal mmr2017 032 002 4 Remove battery hold down bracket ...

Page 213: ...MAINTENANCE PROCEDURES 209 mmr2017 032 003 5 Remove battery mmr2017 032 004 Installing Battery The installation is the reverse of the removal procedure However pay attention to the following details ...

Page 214: ...E PROCEDURES 210 Tightening Torque Battery bracket screw 5 0 5 Nm 44 4 lbf in Battery post screw 10 1 Nm 89 9 lbf in Battery cover screw 7 1 Nm 63 9 lbf in Reinstall the seat backrest and cargo box if applicable ...

Page 215: ...will protect it from frost and snow as well as help retain its appearance Vehicle Cleaning and Protection Wash snowmobile with water mixed with a mild detergent Use only microfiber cloths or an equivalent NOTICE Never use a high pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a garden hose NOTICE Never use XPS Brake and Parts Cleaner or any petroleum based cleaners on plastic parts...

Page 216: ...oducts material type cleaning Product All plastics vinyls painted steel and aluminium Soapy water XPS Spray Cleaner and Polish XPS All Purpose Cleaner For more information and products Visit the XPS Products website at www xpslubricants com ...

Page 217: ...ng device or have assistance to share lifting stress If a lifting device is not used use proper lifting techniques notably using your legs force Do not attempt to lift the rear of vehicle if it is above your limits NOTICE The snowmobile has to be stored in a cool and dry place and covered with an opaque but ventilated tarpaulin This will prevent sun rays and grime from affecting plastic components...

Page 218: ... heat exchanger becomes warm 3 Push the SET S button to select odometer mode 619900974 808 TYPICAL 7 2 DIGITAL DISPLAY SHOWN Note The storage mode does not function in other modes trip A trip B and hr trip 4 Repeatedly depress the HI LOW beam switch rapidly then while doing this press and hold the SET button until PUSH S appears on the display 619900974 806 TYPICAL 7 2 DIGITAL DISPLAY SHOWN 5 Rele...

Page 219: ...CAL 7 2 DIGITAL DISPLAY SHOWN Do not touch anything during engine lubrication cycle The engine lubrication function takes approximately 1 minute During this time the engine RPM will increase slightly to approximately 1600 RPM and the oil pump will oil flood the engine At the end of engine lubrication procedure the ECM will turn the engine off Remove tether cord cap from engine cut off switch NOTIC...

Page 220: ...This page is intentionally blank 216 ...

Page 221: ...217 TECHNICAL INFORMATION ...

Page 222: ...003 DEC Identification Numbers The main components of your snowmobile engine and frame are identified by different identification numbers It may sometimes become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss These numbers are required by the authorized Ski Doo dealer to complete warranty claims properly We strongly recommend that you take ...

Page 223: ... year are part of the information found in the VIN See illustration 2BPS LSAB 9 A 1 000001 Model number Serial number Model year A 2010 B 2011 C 2012 etc 520002095 010 Engine Identification Number Location 520001663 025_a 1 Engine identification number Regulation EU 2016 1628 applicable for Non Road Mobile Machineries Vehicles who comply to Regulation EU 2016 1628 NRMM are identified on the engine...

Page 224: ... TYPICAL Rotax Prod date Family type M MM YYYY SMB P V e13 EN 516009861 DEC NRMM IDENTIFICATION LABEL Depending on your particular vehicle configuration an ad ditional NRMM identification decal may be installed on the tunnel near the chaincase ...

Page 225: ... TUNNEL 1 NRMM label Bombardier Recreational Products Inc 565 de la Montagne Valcourt QC Canada J0E 2L0 BRP Europe N V Skaldenstraat 125 Gent Belgium 9042 Rotax Prod date Family type M MM YYYY SMB P V e13 EN 516009917 DEC NRMM IDENTIFICATION ON VEHICLE ...

Page 226: ...TION BOMBARDIER RECREATIONAL PRODUCTS INC SEE OPERATOR S GUIDE FOR MAINTENANCE SPECIFICATIONS VOIR GUIDE DU CONDUCTEUR POUR LES SPÉCIFICATIONS D ENTRETIENS 6865 LIMITE DES ÉMISSIONS DES FAMILLES CYLINDRÉE SYSTÈME DE CONTRÔLE DES ÉMISSIONS FEL ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM XXXXXXXXXXXX XXXXXXXXXXXX XX g kW hr HC XXX g kW hr CO X X g m2 day XXXX XXXX XXX cm3 XXXX 516006865 LABE...

Page 227: ...OIRE D ESSAIS INDÉPENDANT ET SATISFAIT TOUTES LES NORMES DE SÉCURITÉ DU SSCC EN VIGUEUR À LA DATE DE FABRICATION PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION D E L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION...

Page 228: ...Uncer tainty Kwa 3 dB 98 3 dB Uncer tainty Kwa 3 dB Sound pres sure LpA 86 dB Uncer tainty KpA 3 dB 86 2 dB Uncer tainty KpA 3 dB Vi bra tion Hand arm system 2 5 m s2 3 11 m s2 Whole body at seat 0 5 m s2 0 5 m s2 1 Noise emission and Vibration values are measured in accordance with Standard ISMA 1 annexes A and B v 1 2014 to v 4 2018 on a grass surface at neutral or without belt ...

Page 229: ...EC DECLARATION OF CONFORMITY ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with your vehicle EN ...

Page 230: ...226 EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable ...

Page 231: ...ments must be kept within published factory specifications Replacement or repair of any emission related component must be executed in a manner that maintains emission levels within the prescribed certification standards Dealers are not to modify the engine in any manner that would alter the horsepower or allow emission levels to exceed their predetermined factory specifications Exceptions include...

Page 232: ...vicing the product must be strictly followed and whenever practicable returned to the original intent of the design The responsibilities listed above are general and in no way a complete listing of the rules and regulations pertaining to the EPA requirements on exhaust emissions for snowmobile products For more detailed information on this subject you may contact the following locations MAIL U S E...

Page 233: ... party responsible for compliance could void the user s authority to operate the equipment IC Registration Number 12006A M01456 FCC ID 2ACERM01456 We the party responsible for compliance declare under our sole responsibility that the device is in conformity with the provisions of the following Council Directive 2014 53 EU To which this declaration relates is in conformity with the essential requir...

Page 234: ... Bore 82 mm 3 228 in Stroke 80 4 mm 3 165 in Displacement 849 cm 51 81 in Maximum power engine speed 7900 100 RPM Engine 600R E TEC Engine type Rotax 600R E TEC liquid cooled with reed valves and electronic RAVE Number of cylinder 2 Bore 72 3 mm 2 85 in Stroke 73 mm 2 87 in Displacement 599 4 cm 36 6 in Maximum power engine speed 8100 100 RPM ...

Page 235: ...rated auxiliary injection system 600R E TEC E TEC direct injection Idle speed not adjustable 1200 200 RPM Electrical System Lighting system output 30 A 14 5 V 1340 W 6000 RPM Spark plug Type NGK ILKR8Q7 engine and spark plug threads are indexed Gap Not adjustable 0 6 mm to 0 7 mm 024 in to 028 in ...

Page 236: ...ENGINE 232 Lubrication System Oil injection pump type Electronic Injection oil Type Scandinavia 2T E TEC synthetic oil eur P N 779281 All other countries 2T E TEC synthetic oil P N 779126 Quantity 3 4 l 3 6 qt liq US ...

Page 237: ...oolant P N 779150 or or coolant specifically formulated for aluminum engines Ethyl glycol and distilled water 50 50 Fuel System Fuel pump In tank electrical Fuel Type Premium unleaded gasoline fuel which may contain up to 10 MAX ethanol Octane rating Inside North America 91 Pump Posted AKI R M 2 Outside North America 95 RON Fuel tank capacity 36 l 9 5 U S gal ...

Page 238: ...SES in MAINTENANCE Drive System Chain case oil Type Scandinavia Synthetic chaincase oil eur P N 779185 All other countries Synthetic chaincase oil P N 779156 Capacity 350 ml 12 fl oz US Chain drive ratio MXZ TNT MXZ X 27 45 Backcountry Backcountry X 21 45 Renegade Enduro 600R E TEC 23 45 Renegade Enduro 850R E TEC 25 45 MXZ X RS Renegade X RS 25 45 ...

Page 239: ...drenaline 850 E TEC Renegade Enduro 850 E TEC Renegade X 850 E TEC Renegade X RS 2900 100 RPM Renegade Enduro 600R E TEC Renegade Adrenaline 600R E TEC Renegade X 600R E TEC MXZ TNT 600R E TEC MXZ X 600R E TEC MXZ X RS 600R E TEC Backcountry 600R E TEC 3400 100 RPM MXZ TNT 850 E TEC MXZ X 850 E TEC MXZ X RS 850 E TEC 3200 100 RPM ...

Page 240: ...gade and Backcountry 38 cm 15 in Backcountry X Backcountry X RS 38 cm 15 in or 406 mm 16 in Length All MXZ All Renegade 326 9 cm 129 in All Renegade 348 7 cm 137 in All Backcoun try excl X RS 370 8 cm 146 in Backcountry X RS 370 8 cm 146 in OR 391 2 cm 154 in Profile height All MXZ All Renegade 31 8 mm 1 25 in OR 38 mm 1 5 in Backcountry Backcountry X Backcountry X RS 40 6 mm 1 6 in OR 50 mm 2 in ...

Page 241: ...4 Quantity 65 ml 2 2 fl oz US Brake System Brake Type Single 200 mm cross drilled carbon steel disc Brake fluid Type DOT 4 Quantity 65 ml 2 2 fl oz US Caliper Fixed twin pistons 2 x 40mm Brake pad material Organic Minimum brake pad thickness includes backing plate 5 mm 197 in Minimum brake disc thickness 4 5 mm 177 in Maximum brake disc warpage 0 25 mm 01 in ...

Page 242: ...Adrenaline Backcountry Backcountry X Backcountry X RS Renegade En duro 220 mm 8 7 in MXZ X Renegade X 233 mm 9 2 in MXZ X RS Renegade X RS except late intro MXZ 600R E TEC 255 mm 10 in Renegade X RS late intro 265 mm 10 4 in Shock absorber type MXZ X RS Renegade X RS except late intro Backcountry X RS KYB Pro 36 R EA Renegade X RS late intro KYB Pro 36 EA All others HPG Plus ...

Page 243: ...r arm All MXZ 272 mm 10 7 in All Renegade except X RS late intro 270 mm 10 6 in Renegade X RS late intro 291 mm 11 5 in All Backcountry 239 mm 9 4 in Shock absorber type Center Renegade Adrenaline Renegade En duro Backcountry HPG MXZ TNT MXZ X Renegade X Backcountry X HPG Plus MXZ X RS Renegade X RS all Backcountry X RS KYB PRO 40 EA Shock absorber type Rear Renegade Adrenaline Backcountry HPG MXZ...

Page 244: ...ir Controlled Suspension ACS pneumatic pressure range Renegade En duro 0 35 to 6 9 5 PSI to 100 PSI Weight and Dimensions Mass dry MXZ TNT 850 E TEC MXZ X 850 E TEC 215 kg 473 lb MXZ TNT 600R E TEC MXZ X 600R E TEC 212 kg 466 lb Renegade Adrenaline 600R E TEC Backcountry 850 E TEC 217 kg 478 lb Backcountry 600R E TEC Backcountry X RS 146 in 214 kg 471 lb Backcountry X RS 154 in 220 kg 484 lb ...

Page 245: ...E TEC 216 kg 475 lb MXZ X RS 600R E TEC 221 kg 488 lb Renegade X RS 850 E TEC 226 kg 497 lb Backcountry X 850 E TEC 209 kg 461 lb Mass dry cont d Renegade En duro 600R E TEC 231 kg 508 lb Renegade En duro 850 E TEC 234 kg 515 lb Overall length All MXZ 292 5 cm 115 in All Renegade 303 8 cm 119 6 in Backcountry Backcountry X Backcountry X RS 146 in 311 0 cm 122 4 in Backcountry X RS 154 in 331 2 cm ...

Page 246: ...verall height MXZ X RS Renegade X RS 122 2 cm 48 1 in Backcountry X RS 122 9 cm 48 4 in MXZ TNT MXZ X Renegade Adrenaline Renegade X 126 7 cm 49 9 in Backcountry Backcountry X 127 4 cm 50 2 in Renegade En duro 133 1 cm 52 4 in Ski stance All MXZ All Renegade 107 7 cm 42 4 in Backcountry Backcountry X Backcountry X RS 97 5 cm 38 4 in or 102 cm 40 2 in ...

Page 247: ...243 TROUBLE SHOOTING ...

Page 248: ... RPM does not reach clutch engage ment point 1 D E S S did not read D E S S key code in the tether cord cap D E S S pilot lamp blinks slow short beeps repetitive PROPERLY INSTALL TETHER CORD CAP 2 D E S S has read a different code than the one pro grammed D E S S pilot lamp blinks rapidly fast short beeps repetitive INSTALL A TETHER CORD CAP FOR WHICH THIS SNOWMOBILE WAS PROGRAMMED 3 ECM does not ...

Page 249: ... PLEASE REFER TO THE US EPA EMISSIONS RELATED WARRANTY CONTAINED HEREIN FOR INFORMATION ABOUT WARRANTY CLAIMS 8 Fuel pressure too low SEEK SERVICE FROM AN AUTHORIZED SKI DOO DEALER REPAIR SHOP OR PERSON OF YOUR OWN CHOOSING FOR MAINTENANCE REPAIR OR REPLACEMENT PLEASE REFER TO THE US EPA EMISSIONS RELATED WARRANTY CONTAINED HEREIN FOR INFORMATION ABOUT WARRANTY CLAIMS Engine backfires 1 Engine is ...

Page 250: ...INED HEREIN FOR INFORMATION ABOUT WARRANTY CLAIMS Engine misfires 1 Water in fuel DRAIN FUEL SYSTEM AND REFILL WITH FRESH FUEL 2 RAVE valves malfunction HAVE RAVE VALVES SYSTEM INSPECTED SEEK SERVICE FROM AN AUTHORIZED SKI DOO DEALER REPAIR SHOP OR PERSON OF YOUR OWN CHOOSING FOR MAINTENANCE REPAIR OR REPLACEMENT PLEASE REFER TO THE US EPA EMISSIONS RELATED WARRANTY CONTAINED HEREIN FOR INFORMATIO...

Page 251: ...amp On the multifunction analog digital gauge the center display is used as a complement of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condition 619900975 501 7 2 DIGITAL LOWER DISPLAY 619900974 700 4 5 DIGITAL LOWER DISPLAY Messages will be displayed with a beep code and pilot lamp s Beeper codes will be heard and messages will be display...

Page 252: ...ile speed and run in loose snow or stop engine immediately and let engine cool down Check coolant level refer to MAINTENANCE If coolant level is correct and overheating persists contact an authorized Ski Doo dealer Do not run the engine if condition persists MUFFLER OVERHEAT Reduce speed or stop engine Let engine cool down and restart If overheating persists contact an authorized Ski Doo dealer Do...

Page 253: ... Do not run the engine if condition persists MUFFLER OVERHEAT Critical overheat Stop engine immediately and let engine cool down If overheating persists contact an authorized Ski Doo dealer Do not run the engine if condition persists ECM OVERHEAT 4 short beeps every 5 min utes BATT VOLT Indicate a low or high battery voltage condition See an authorized Ski Doo dealer as soon as possible 4 short be...

Page 254: ...5 min utes KNOCK Engine detonation RPM is limited when this condition occurs Ensure recom mended fuel is used Check fuel quality replace if necessary If fault still occurs contact an authorized Ski Doo dealer repair shop or person of your own choos ing 4 short beeps every 5 min utes REV LIMIT Engine RPM limited for protection when certain faults occur OVER REV Indicates that maximum engine RPM is ...

Page 255: ...eps repeat ing rapidly BAD KEY Invalid key or key not programmed Use the proper key for the vehicle or have the programmed Fuel level sensor problem blin king Fault Codes On the multifunction analog digital gauge fault codes can be displayed on the center display To read any active fault code press and hold MENU M Button and simultaneously depress the HI LOW beam switch repeatedly several times If...

Page 256: ...This page is intentionally blank 252 ...

Page 257: ...253 WARRANTY ...

Page 258: ...o the applicable parts and accessories limited warranty text LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE...

Page 259: ... surfaces other than snow or operation of the product in a manner inconsistent with the recom mended operation described in the Operator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suit able for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages ...

Page 260: ...wmobiles in the country in which the sale occurred BRP dealer The BRP specified pre delivery inspection process must be completed and documented and signed by the pur chaser The 2020 Ski Doo snowmobile must have undergone proper registration by an authorized BRP dealer The 2020 Ski Doo snowmobile must be purchased in the country in which the purchaser resides and Routine maintenance outlined in th...

Page 261: ...arts and labor at any authorized BRP dealer during the warranty coverage period under the conditions described herein No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the snowmobile to the owner In the event that service is required outside of the country of original sale the owner will bear responsibility for any additional charges due to local practices...

Page 262: ... the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer contact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide In the USA products are distributed and serviced by BRP US Inc 2019 Bombardier Recreat...

Page 263: ...eriod at no cost to the owner including expenses related to diagnosing and repairing or replacing emission related parts All defective parts replaced under this warranty become the property of BRP For all emission related warranty claims BRP is limiting the diagnosis and repair of emission related parts to the authorized Ski Doo dealers unless for emergency repairs as required by item 2 of the fol...

Page 264: ...nents 200 30 4000 Evaporative emission related components N A 24 N A Components Covered The emission related warranty covers all components whose failure would increase an engine s emissions of any regulated pollutant including the following listed components 1 For exhaust emissions emission related components in clude any engine parts related to the following systems Air induction system Fuel sys...

Page 265: ...formance Limited Applicability As a certifying manufacturer BRP may deny emission related warranty claims for failures that have been caused by the own er s or operator s improper maintenance or use by accidents for which the manufacturer has no responsibility or by acts of God For example an emission related warranty claim need not be honored for failures that have been directly caused by the ope...

Page 266: ...essories limited warranty text This limited warranty will become null and void if 1 the snowmobile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered or modified to change its intended use LIMITATIONS OF LIABIL...

Page 267: ...ments Damage caused by negligence or failure to provide proper maintenance and or storage as described in the Opera tor s Guide Damage resulting from removal of parts improper repairs service maintenance modifications or use of parts or ac cessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the product or adversely affect its operation perfo...

Page 268: ... replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date Note that the duration and any other modalities of the war ranty coverage are subject to the applicable national or local legislation in the customer s country FOR PRODUCTS SOLD IN AUSTRALIA ONLY Nothing in these Warranty terms and conditions should ...

Page 269: ...haser re sides Routine maintenance outlined in the Operator s Guide must be timely performed in order to maintain warranty coverage BRP reserves the right to make warranty cover age contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met Such limitations are necessary ...

Page 270: ... of the sale of the snowmobile to the owner You may have other legal rights which may vary from country to country In the event that service is required outside of the country of original sale the owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financi...

Page 271: ...butor Dealer s service manager or owner If the matter still remains unresolved contact BRP by filling out the customer contact form at www brp com or contact BRP by mail at one of the addresses listed under the CONTACT US section of this guide For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2019 Bomb...

Page 272: ...mited warranty Please refer to the applicable parts and accessories limited warranty text This limited warranty will become null and void if 1 the snowmobile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in such a way so as to adversely affect its operation performance or durability or has been altered o...

Page 273: ...ar Routine maintenance items tune ups adjustments Damage caused by negligence or failure to provide proper maintenance and or storage as described in the Opera tor s Guide Damage resulting from removal of parts improper repairs service maintenance modifications or use of parts or ac cessories not manufactured or approved by BRP which in its reasonable judgement are either incompatible with the pro...

Page 274: ... period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSECUTIVE MONTHS for commercial use owners However the warranty coverage period on a snowmobile delivered between June 1st and December 1st of a given year will expire November 30th of the applicable year A snowmobile is used commercially when it is used in connection with generating income or any work or employmen...

Page 275: ...der to maintain warranty coverage BRP reserves the right to make warranty cover age contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met Such limitations are necessary in order to allow BRP to preserve both the safety of its products and also that of its consumers a...

Page 276: ...y have other legal rights which may vary from country to country In the event that service is required outside of the EEA CIS or Turkey the owner will bear responsibility for any additional charges due to local practices and conditions such as but not limited to freight insurance taxes license fees import duties and any and all other financial charges including those levied by governments states t...

Page 277: ...es or subsidiaries of BRP 2019 Bombardier Recreational Products Inc All rights reserved Registered trademark of Bombardier Recreational Products Inc ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to prod ucts sold in France only The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon d...

Page 278: ...uyer and brought to the attention of the seller and which accepted The action for failure to comply is prescribed after two years after delivery of the goods The seller is responsi ble for the warranty for hidden defects of the good sold if such hidden defects are rendering the good unfit for the intended use or if they diminish its use in such a way that the buyer would not have acquired the good...

Page 279: ...275 CUSTOMER INFORMATION ...

Page 280: ... use its customer list to distribute marketing and promotional information about BRP and related products To exercise your right to consult or correct your data or to be removed from the addressee list for direct marketing please contact BRP By E mail privacyofficer brp com By mail BRP Senior Legal Counsel Privacy Officer 726 St Joseph Valcourt QC Canada J0E 2L0 ...

Page 281: ... One Tower 2 16 1 Konan Minatoku ku Tokyo 108 0075 Japan Europe Skaldenstraat 125 B 9042 Gent Belgium Itterpark 11 D 40724 Hilden Germany ARTEPARC Bâtiment B Route de la côte d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7484 Trondeim Norway Isoaavantie 7 PL 8040 96101 Rovaniemi Spinnvägen 15 903361 Umeå ...

Page 282: ...Québec J0E 2L0 Canada Sa De Cv Av Ferrocarril 202 Parque Ind Querétaro Lote2 B 76220 Santa Rosa Jáuregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park Botany NSW 2019 Australia 3B Echelon Place East Tamaki Auckland 2013 New Zealand ...

Page 283: ...CONTACT US 279 South America Rua James Clerck Maxwell 230 TechnoPark Campinas SP 13069 380 Brazil ...

Page 284: ...his guide In case of change of ownership please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the Snowmobile owner if necessary like when safety recalls are initiated It is the owner s responsibility to notify BRP STOLEN UNITS If your personal Snowmobile is stolen you should not...

Page 285: ...CHANGE OF ADDRESS OWNERSHIP 281 EN CHANGEADD SKI ...

Page 286: ...This page is intentionally blank CHANGE OF ADDRESS OWNERSHIP 282 ...

Page 287: ...CHANGE OF ADDRESS OWNERSHIP 283 EN CHANGEADD SKI ...

Page 288: ...This page is intentionally blank CHANGE OF ADDRESS OWNERSHIP 284 ...

Page 289: ...CHANGE OF ADDRESS OWNERSHIP 285 Notes ...

Page 290: ...CHANGE OF ADDRESS OWNERSHIP 286 Notes ...

Page 291: ...Series ENGLISH GUIDE DU CONDUCTEUR REV G4 Trail Crossover E TEC Series ANGLAIS FAIT AU MADE IN CANADA U M P C BEFORE YOU OPERATE THIS VEHICLE READ THIS OPERATOR S GUIDE ALL ON PRODUCT SAFETY LABELS AND WATCH THE SAFETY VIDEO Read this guide thoroughly It contains important safety information Minimum recommended operator s age 16 years old Keep this Operator s Guide in the vehicle REVTM G4 Trail Cr...

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