SKF SMBM-V Series Assembly Instructions Manual Download Page 1

Page: 1 / 100

Version 01 2020
951-170-238-EN

Flow limiters of series
SMBM-X und SMBM-V

Assembly instructions
acc. to Machinery Directive 2006/42/EC

Summary of Contents for SMBM-V Series

Page 1: ...Version 01 2020 951 170 238 EN EN Flow limiters of series SMBM X und SMBM V Assembly instructions acc to Machinery Directive 2006 42 EC...

Page 2: ...cal Standards is the authorized representative for the technical documentation See the manufacturer information for the address Furthermore the following Directives and harmonized standards were appli...

Page 3: ...from Improper usage assembly operation configuration maintenance repair or accidents Improper reaction to malfunctions Unauthorized modifications to the product Intentional or gross negligence Use of...

Page 4: ...difications to the product 12 1 7 Prohibition of certain activities 12 1 8 Inspections prior to delivery 12 1 9 Referenced documents 12 1 10 Notes on the type plate 13 1 11 Note on CE marking 13 1 12...

Page 5: ...imiter of series SMBM X 31 3 8 Example of a circulating oil lubrication system with flow limiters of series SMBM V 32 4 Technical data 34 4 1 General technical data SMBM 34 4 2 Piston detector 24 1884...

Page 6: ...th piston detector 53 6 4 3 Assembly drawing SMBM V21 X22 with signal transmitter 54 6 4 4 Assembly drawing SMBM V01 V02 V03 with gear type flow indicator pulse generator 54 6 4 5 Assembly drawing SMB...

Page 7: ...odule 78 10 4 2 New mounting with existing dummy module or replacement of an SMBM V module 80 10 4 3 Expansion of an existing flow limiter assembly to include an SMBM module 82 11 Malfunctions causes...

Page 8: ...sonal protective gear gloves Wear personal protective gear protective clothing Wear personal protective gear protective footwear Unlock the product General notes Unauthorized persons must be kept away...

Page 9: ...r example db A sound pressure level kp kilopound kW kilowatt greater than fpsec feet per second U voltage less than Conversion factors R Resistance plus minus Length 1 mm 0 03937 in I current intensit...

Page 10: ...ry regulations for accident prevention and environmental protection must be observed 1 2 General behavior when handling the product The product may only be used in aware ness of the potential dangers...

Page 11: ...radiation e g ionizing radiation Use to feed forward or store hazardous substances and mixtures as defined in Annex I Part 2 5 of the CLP Regulation EC 1272 2008 that are marked with hazard pictograms...

Page 12: ...tests For electrically operated products Elec trical tests according to DIN EN 60204 1 2007 VDE 0113 1 2007 1 9 Referenced documents In addition to this manual the following documents must be observe...

Page 13: ...tive on the restriction of the use of certain hazardous substances in electrical and electronic equipment Note on Low Voltage Directive 2014 35 EU The protection objectives of the Low Volt age Directi...

Page 14: ...an recog nize and avoid hazards that may result from electricity 1 13 Instruction of outside fitters Before commencing work the operator must inform outside fitters of the opera tional safety regulati...

Page 15: ...instructions must be observed Transport only with suitable transport and lifting gear on suitable paths Maintenance and repair work can be subject to restrictions at low or high tem peratures e g alt...

Page 16: ...ssem bling disassembled parts Label parts 1 18 First start up daily start up Ensure that All safety mechanisms are fully present and functional All connections are properly connected All parts are cor...

Page 17: ...th class 8 8 Personal injury property damage due to electric shock resulting from power lead damage B C D E F G H Inspect power leads for damage prior to initial use and then at regular intervals Do n...

Page 18: ...lusions during its conveyance 2 2 Selection of lubricants SKF Lubrication Systems considers lubri cants to be an element of system design The selection of a suitable lubricant should reasonably be mad...

Page 19: ...y SKF 2 3 Material compatibility The lubricants must generally be compatible with the following materials Steel gray cast iron brass copper aluminum NBR FKM FPM ABS PA PU 2 4 Aging of lubricants In ca...

Page 20: ...Overview functional description 3 1 Series SMBM X Single Flow flow limiter versions Inlet section Fig 1 Overview flow limiters SMBM X Filter with shutoff valve SMBM X00 SMBM X31 SMBM X21 X22 SMBM X01...

Page 21: ...ear type flow indicator 83 pulses per liter with pulse generator 13 with gear type flow indicator 333 pulses per liter max plug in nozzle size 295 and signal transmitter 24 V DC with LED 41 with gear...

Page 22: ...ription 3 2 Series SMBM V Dual Flow flow limiter versions Inlet section SMBM V00 SMBM V31 SMBM V21 V22 SMBM V01 02 03 SMBM V11 12 13 SMBM V61 X62 X63 SMBM V41 42 43 SMBM V51 52 53 Fig 2 Overview flow...

Page 23: ...r type flow indicator 83 pulses per liter with pulse generator 13 with gear type flow indicator 333 pulses per liter max plug in nozzle size 295 and signal transmitter 24 V DC with LED 41 with gear ty...

Page 24: ...le D1 and operating hydraulic flow plug in nozzle D2 Order code SMB M A B C D E F Order example SMB M V 11 CS 025 E Electrical connection XX without connection cable CA Connection cable 5 m long with...

Page 25: ...3 pulses per liter without pulse generator 11 with gear type flow indicator 333 pulses per liter with pulse generator max plug in nozzle size 295 12 with gear type flow indicator 167 pulses per liter...

Page 26: ...Module 2 or dummy module Module 3 or dummy module Module 4 or dummy module Module 5 or dummy module Module 6 or dummy module Inlet and outlet threads BSPB Attachments Changeover valve only with SMBM V...

Page 27: ...unnecessary The flow limiter series SMBM is designed for setup on base plates in assemblies of 1 to 6 flow limiter modules The use of plug in nozzles makes it possible to set the oil quantity in incre...

Page 28: ...irculating oil lubrication systems with flow limiters which are equipped with down stream metering devices are usually run with a system pressure of 20 25 bar 290 360 psi while a system pressure of 16...

Page 29: ...ton and outlet boreholes aligned in a circle p1 Inlet pressure upstream of D1 p2 Inner pressure downstream of D1 p3 Outlet pressure downstream of D2 back pressure from the system F Spring tension SK C...

Page 30: ...circle p1 Inlet pressure upstream of D1 D2 p2 Inner pressure downstream of D1 D2 p3 Outlet pressure downstream of D3 back pressure from the system F Spring tension A Cross sectional area of the contro...

Page 31: ...y the valves 3 The pump 1 now delivers the lubricant to the main pressure line 2 From here it travels through the oil filters 6 to the flow limiters 7 and then via down stream metering devices 8 or fl...

Page 32: ...to the lubrication points as needed During this process the electrical 3 2 way changeover valve 9 is first connected in such a way that the plug in nozzle designed for start up operation D1 is actuat...

Page 33: ...circulating oil lubrication system with flow meters of series SMBM V Item Legend to Figure 7 1 Oil supply unit 2 Main pressure line 3 Warm up line 4 Return line 5 Temperature sensor 6 Oil filter with...

Page 34: ...System operating pressure See note 1 Required differential pressure between inlet p1 and outlet p3 5 bar without gear wheel type flow indicator 6 bar with gear wheel type flow indicator Pumped medium...

Page 35: ...20 C to minimize the electrostatic charge of the lubricants 4 2 Piston detector 24 1884 2785 Switching voltage U 10 30 V DC Switched current I max 100 mA Function Inductive NC contact contact between...

Page 36: ...ion NC contact contact between pin 1 and pin 4 closed during operation see Chapter 6 7 for switching functions Functionality Magnetic switch Reed contact Ambient temperature 0 70 C 32 158 F Lubricant...

Page 37: ...ousing material Brass nickel plated Face PBT Polarity reversal protection polarity reversal protection Key data Operating voltage UB 10 30 V DC Switching frequency f 0 500 Hz Operating current IL 0 15...

Page 38: ...n A B P 210 bar Insulation class F Max operating pressure connec tion T 210 bar Plug DIN 24 340 A Order No 24 1882 2029 Max volumetric flow 150 l min Medium viscosity 2 8 to 500 mm2 s Weight 3 9 kg Wi...

Page 39: ...455 2583 4 18 8 83 230 24 0455 2610 0 65 1 37 100 24 0455 2584 4 37 9 24 235 24 0455 2611 0 73 1 54 105 24 0455 2585 4 57 9 66 240 24 0455 2612 0 79 1 67 110 24 0455 2586 4 80 10 14 245 24 0455 2613 0...

Page 40: ...55 2602 0 65 3 16 1 37 6 68 013 24 0455 2584 24 0455 2604 0 73 3 43 1 54 7 25 014 24 0455 2585 24 0455 2606 0 79 3 79 1 67 8 01 015 24 0455 2586 24 0455 2608 0 88 4 37 1 86 9 24 016 24 0455 2587 24 04...

Page 41: ...00 400 500 600 050 055 060 065 070 075 080 085 090 095 100 105 110 115 120 125 130 135 140 145 Viscosity mm s Nozzle index Flow rate l min 4 9 Calculation of the resulting oil volumetric flow 4 9 1 Di...

Page 42: ...0 93 0 90 0 85 0 80 0 75 0 65 0 70 50 bar 150 bar 50 bar 150 bar 50 bar 150 bar Viscosity 600 mm s Viscosity 300mm s Viscosity 150 mm s Nozzle index Oil flow correction factor 4 9 2 Diagram for deter...

Page 43: ...tion of the nozzle characteristic curve 105 and the working viscosity 300 mm s In this example it is 0 73 l min 1 54 pts min 2 Determination of the correction See Chart Figure 7 Factor and calculation...

Page 44: ...e no restrictions for land air or sea transport 5 3 Storage Before usage check products for damage that may have occurred during storage This applies in particular to parts made of plas tic and rubber...

Page 45: ...nd port dimensions No radial or axial active forces may occur at the flow limiter The flow limiter must be installed in a stress free position Other units must not be damaged by as sembly work The pro...

Page 46: ...y of the prod uct ensure that the minimum mounting dimensions Figs 10 to 28 are maintained WARNING Bursting hazard The lubrication system must be secured with a pressure relief valve the maximum openi...

Page 47: ...th 170 mm H Height 80 mm All further dimensions see drawing version SMBM X00 6 3 Assembly drawing SMBM X Minimum mounting dimensions T Width 80 mm L Length 120 mm H Height 80 mm H 17 5 50 16 79 79 4 6...

Page 48: ...All further dimensions see drawing version SMBM X00 6 3 3 Assembly drawing SMBM X21 X22 with signal transmitter 6 3 4 Assembly drawing SMBM X01 X02 X03 with gear type flow indicator Fig 13 Flow limit...

Page 49: ...dth 120 mm L Length 80 mm H Height 160 mm All further dimensions see drawing version SMBM X00 6 3 6 Assembly drawing SMBM X41 X42 X43 SMBM X51 X52 X53 Flow limiter with gear type flow indicator and si...

Page 50: ...ector Fig 16 Flow limiter SMBM X61 X62 63 H 31 5 Minimum mounting dimensions T Width 80 mm L Length 170 mm H Height 120 mm All further dimensions see drawing version SMBM X00 Fig 17 Filter unit for fl...

Page 51: ...A D C 130 48 81 81 81 81 81 53 5 6 3 9 Base plates for flow limiter SMBM X Inlet G1 2 Outlets G 3 8 Base module Expansion modules Connection module Filter plate Attachments Filter unit with shutoff va...

Page 52: ...5 Modules 6 Modules A 133 5 214 5 295 5 376 5 457 5 538 5 B 1 109 5 190 5 271 5 352 5 433 5 514 5 C 148 5 229 5 310 5 391 5 472 5 553 5 Filter and stopcock D 1 124 5 205 5 286 5 367 5 448 5 529 5 Filt...

Page 53: ...V00 without gear type flow indicator without signal transmitter Minimum mounting dimensions T Width 80 mm L Length 150 mm H Height 80 mm 6 4 2 Assembly drawing SMBM V31 with piston detector Fig 20 Fl...

Page 54: ...or H 90 12 Minimum mounting dimensions T Width 80 mm L Length 150 mm H Height 120 mm All further dimensions see drawing version SMBM V00 Fig 21 Flow limiter SMBM V21 X22 H 79 56 Minimum mounting dimen...

Page 55: ...idth 80 mm L Length 150 mm H Height 160 mm All further dimensions see drawing version SMBM V00 6 4 6 Assembly drawing SMBM V41 V42 V43 SMBM V51 V52 V53 Flow limiter with gear type flow indicator and s...

Page 56: ...H 31 5 Fig 26 Filter unit for flow limiter SMBM V H 17 5 34 5 69 G1 2 178 69 130 SW27 75 6 4 8 Filter unit for flow limiter SMBM V Minimum mounting dimensions T Width 80 mm L Length 170 mm H Height 12...

Page 57: ...imiter SMBM V H 200 75 130 Minimum mounting dimensions T Width 80 mm L Length 300 mm H Height 150 mm All further dimensions see drawing version SMBM V00 Assembly information 4x screws according to DIN...

Page 58: ...flow limiter SMBM V 69 B 9 9 42 91 100 18 5 48 35 A D 9 C 48 130 81 81 81 81 81 53 5 G3 8 9 Inlet G1 2 Outlets G 3 8 Filter plate Attachments Filter unit with shutoff valve Module 1 base module Expans...

Page 59: ...alve B 1 181 5 262 5 342 5 424 5 505 5 586 5 with changeover valve C 220 5 301 5 382 5 463 5 544 5 625 5 with changeover valve and filter with stopcock D 1 196 5 277 5 358 5 439 5 520 5 601 5 with cha...

Page 60: ...screws 2x acc to DIN EN ISO 4017 M8 strength class 8 8 Washers 2x acc to ISO 7090 ID 8 mm strength class 200 HV Carefully place and align the flow limiter on the flanging surface Insert hexagon head...

Page 61: ...rsion 01 A 1 0 A Mounting points 2x assembly bore diameter 9 mm Dimensions SMBM X see Chapter 6 3 9 SMBM V see Chapter 6 4 10 Customer side assembly surface Mounting screws 2x M8 x Fig 29 Assembly of...

Page 62: ...h the SMBM V flow limiter The plug screw 1 is to be tightened after wards with a torque of 40 1 Nm The outlet boreholes of the modules are located on the front side of the flow limiter while on the re...

Page 63: ...f piston detector 24 1884 2785 Spare parts accessories Designation Order number Piston detector 24 1884 2785 Cable box Accessories with 5 m cable Code Box type Order number CS straight 3 pin 179 990 3...

Page 64: ...1 3 4 2 1 L L 4 3 3 See electrical data of the pulse generator Chapter 4 Connect pulse generator according to terminal diagram in Figure 32 Spare parts accessories Designation Order number Piston det...

Page 65: ...to the cable socket 3 according to the con nection diagram see Fig 33 view A terminals 1 and 4 Attach and tighten the connection socket 3 to the housing 4 On the housing 4 use a cable gland 5 to tigh...

Page 66: ...24 1072 2116 24 1072 2116 24 1072 2116 Switch position in case of clogged nozzle Go position normal position 1 4 1 4 6 5 3 not assigned not assigned 1 3 View A A 2 green Diode yellow Diode Switch posi...

Page 67: ...trol valve Chapter 4 5 see Figure 34 1 2 3 Item Legend to Figure 34 1 Operating voltage connection 0 75 to 1 5 mm2 Loosen the coupler socket 1 Loosen the cable gland 2 Guide the connection cable throu...

Page 68: ...mum pressure that occurs The permissible temperature range The delivery rate and the lubricant to be fed Secure the centralized lubrication system against excessive pres sure using an appropriate pres...

Page 69: ...ons in Technical data Mechanical connection established correctly All components such as lubrication lines are correctly mounted No apparent damage contamination or corrosion Any dismantled protective...

Page 70: ...being supplied The lubricating oil must be free of air inclusions during its conveyance 8 1 Temporary shutdown Temporary shutdown is performed by dis connecting the hydraulic supply line 8 2 Permanent...

Page 71: ...ith the IP enclosure rating of the components Otherwise electrical components may be dam aged Cleaning required personal protective gear cleaning agents and equipment are in accordance with the curren...

Page 72: ...g area Maintenance table Table 1 of 2 Maintenance intervals 1 Months Checklist Activity to be performed Interval Change YES NO Mechanical connection established correctly Annually Customer specificati...

Page 73: ...d discharge of lubricant at connections Annually Lubricant is fed without bubbles The bearings and friction points requiring lubrication receive the planned lubricant volume If this is not the case th...

Page 74: ...e used to subsequently help press the plug in nozzle out of the control piston Place the fitting wedge between control piston 3 and plug in nozzle 4 and carefully press out the old plug in nozzle 4 wi...

Page 75: ...In the case of a change in the nozzle size the nozzle specifications on the type plate must be changed accordingly Item Legend to Figure 35 1 Flow limiter housing 2 Plug screw 2a Packing ring plug scr...

Page 76: ...emove plug in nozzle D2 4 with packing ring from the control piston A roughly 6 mm rod never use a pointed object like for instance a scrib er can be used to help press it out Press new plug in nozzle...

Page 77: ...n the type plate must be changed accordingly A A 6 5 2 1 4 3 2a 4a 7 Section A A Item Legend to Figure 36 1 Stop screw with packing ring 2 Plug in nozzle D1 startup 1 4 pack ing ring 2a Packing ring P...

Page 78: ...40 8 8 8 Hexagon socket screw M8 x 100 mm 1 2010 00000007 6 Packing ring O ring 2 WVN532 12x2 4 Plug screw 1 2030 00000002 Installed parts 2 Complete dummy module 1 24 0711 2406 Loosen and remove the...

Page 79: ...and tighten it slightly as well Tighten the two screws evenly crosswise with a torque of 15 1 Nm SMBM X module replacement Place a new O ring 6 in the groove of the borehole 7 Carefully place the SMBM...

Page 80: ...leaning cloth In the event that only one already mount ed SMBM V module is to be replaced by a new SMBM V module the subsequent assembly steps can be skipped One can then proceed with the mounting poi...

Page 81: ...e SMBM V module put the hexagon socket screw 8 M8 x 100 WAF 6 in place and tighten it slightly Also put the opposite side hexagon sock et screw 9 M8 x 40 WAF 6 in place and tighten it slightly as well...

Page 82: ...l remaining in the flow limiter system to drain off in controlled fashion Loosen and remove the two hexagon socket screws with connection module 4 M6x40 8 8 WAF 6 5 with filter unit 6 M6x60 8 8 WAF 5...

Page 83: ...Screw the plug screw 4 into the bore hole 5 and tighten it with a tightening torque of 15 1 Nm Place a new O ring 6 in the groove of the borehole 7 Carefully place the SMBM X module on the flanging a...

Page 84: ...r valve 11 Tighten the two cylinder screws 9 by turns with a torque of 12 1 Nm Use a hex key WAF 6 to rotate spacer screws 8 2x into the changeover valve 11 Tighten the two spacer screws 8 evenly by t...

Page 85: ...nsion of an existing assembly to include an SMBM module 1a 5 7 2 3 4 6 12 9 10 11 85 951 170 238 EN Version 01 SMBM V Changeover valve Filter unit with stopcock Connection module 1b 1b 8 Spacer screw...

Page 86: ...le is not correctly connected at the customer site Remount the cable socket and tighten the mounting screw Check connection cable for correct assembly and connection Pulse generator is defective Repla...

Page 87: ...00 cSt Flow rate too high Plug in nozzle size too large Check the selection of the plug in nozzle against the selection table and insert the correct nozzle Malfunction Cause Remedy Gear wheels are not...

Page 88: ...measures must be taken before any repairs Unauthorized persons must be kept away Mark and secure the work area Depressurize the product Unlock the product and prevent it from being restarted Check to...

Page 89: ...et 2 onto the signal transmitter 3 Ensure that the cable of the cable socket is secured against strain and twisting Secure the cable accordingly if necessary Depressurize the signal transmitter 1 At t...

Page 90: ...nut 6 WAF 17 from the cover 2 of the flow meter module 3 and unscrew it slightly Unscrew the pulse generator 5 by hand from the cover 2 If the pulse generator cannot be loos ened by hand then its lock...

Page 91: ...r 5 and locknut 7 correctly 12 2 3 Run a function check Activate the flow limiter system Requirements Supply voltage must be available at the pulse generator gear wheels in the gear chamber must rotat...

Page 92: ...sal of prod ucts contaminated with lubricant must be performed by a recognized waste disposal company in compliance with environmental protection requirements and waste disposal regulations as well as...

Page 93: ...X00 SMBM X21 X22 SMBM X11 X12 X13 SMBM X01 X02 X03 SMBM V51 V52 V53 SMBM X51 52 53 SMBM V31 SMBM X31 Fig 41 Spare parts and spare parts kits The spare parts groups are used exclusively as replace men...

Page 94: ...sket set for gear chamber Pcs Item number 24 0404 2644 O Ring 51x2 1 96 9176 0062 O Ring 12x2 4 WVN532 12x2 D Gasket set for oil filter Pcs Item number 24 0404 2293 O Ring 56x3 5 1 96 9060 0062 O Ring...

Page 95: ...smitter and O ring 96 9019 0062 1 24 1821 2040 O ring for stop screw 1 96 9019 0062 Throttle bushing SMBM X with O Rings 1 24 0220 2011 Throttle bushing SMBM V with O Rings and retaining ring 1 24 022...

Page 96: ...1 24 1072 2124 Pulse generator see Chapters 4 4 and 6 6 1 2340 00000030 3 2 Changeover valve 1 24 1254 2486 O Ring 12x2 1 WVN532 12x2 Packing ring plug screw 1 DIN 7603 A17x21 CU Additional mounting e...

Page 97: ...2350 00000078 15 Accessories 15 1 Fitting tool for check valve 24 2104 2049 a D 3 D 2 L K Cable boxes M12x1 Pcs Item number Cable box straight 4 pin 1 179 990 371 Cable box angled 4 pin 1 179 990 372...

Page 98: ...and acquired a wide range of application expertise We utilize this experience to provide innovative solutions to OEMs and other manufacturers in practically all industrial sectors worldwide Our five f...

Page 99: ......

Page 100: ...5 9 1 6 1 1 7 1 1 7 3 1 7 4 The special technical documentation described in Annex VII Part B of this Directive has been compiled We undertake to transmit in response to a reasoned request by the nati...

Search results

Summary of Contents for SMBM-V Series

Reviews:

Related manuals for SMBM-V Series

Brands by name

Popular brands

SKF SMBM-V Series, Assembly Instructions Manual

Search results

Summary of Contents for SMBM-V Series

Reviews:

Related manuals for SMBM-V Series

Brands by name

Popular brands