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  (2) Check and make sure the pulley rotation follows the same direction as labels. 
  (3) Make sure all the stand casters are locked or fixed in position. 
  (4) Keep the working area clean from obstacles. 

5. During Operation
  (1) Always keep your fingers, hair, or clothing away from the moving components and moving area. Do not place 

your personal belongings on the machine. 

  (2) The machine is designed to run at high speed. Always keep your hands away from the moving area. Do not 

resume the work cycle until the machine stops completely. 

  (3) Be careful not to be caught by the machine or components when removing or resetting the machine. 
  (4) To avoid accident caused by abrupt start, when performing service on the motor or belt, make sure the power is 

off and the machine stops completely. 

  (5) A servo motor is silent as the machine stops. Be sure to turn off the power to avoid an abrupt start. 
  (6) Always keep the fan and airway of the power cabinet clean from any obstacle. 

6. Lubrication
  (1) Apply only qualified oil and grease onto the parts as instructed in the manual. 
  (2) If the lubricant contacts your eye or body, wash it off immediately. Consult a medical care if necessary. 
  (3) If the lubricant goes into your body accidentally, go to the nearby medical care immediately. 

7. Service
  (1) Only a certified engineer/technician is allowed to perform service to the machine, including adjusting and 

repairing. Use only genuine parts for replacement. Our company assumes no responsibility/liability for any 
accident caused by improper repair or adjustment, or the use of any parts other than genuine one. 

  (2) Only a certified technician or authorized engineer is allowed to repair or maintenance the electric system. 
  (3) When performing service to air-driven parts, like an air cylinder, first disconnect the air supply and expel the air 

completely to avoid abrupt start. 

  (4) Check all screws and nut are fixed well after adjusting and replacement. 
  (5) A periodical cleaning is necessary. Make sure the power is off and the machine stops completely before cleaning. 
  (6) If the machine functions poorly or abnormally, stop the operation and turn off the power. Contact the authorized 

dealers or us to request for a technical service support. 

  (7) When there is a fuse failure, turn off the power, find out the cause of the failure and apply solution to it, then 

replace with a new one with the same spec. 

  (8) Periodically check and clean the fan airway and the cable/wiring. 

8. Working Environment
  (1) The machine should be free from the affection of electro-magnetic wave. 
  (2) The power supply should be in good and reliable condition, the fluctuation of rated voltage should be less than 

10%. 

  (3) Always check the air pressure and quality. Some extra device might be needed if the supply is not reliable. 
  (4) The machine is designed to be used with ambient temperature 5

°

C ~ 35

°

C, relative humidity 35%~85%. 

  (5) To protect the electronic components and for safety cause, when there is a frost resulting from a dramatic 

temperature rise, disconnect the power and wait until it dry completely.

  (6) For safety cause, when there is a thundering or lightening, stop the operation and disconnect the power supply. 
  (7) Do not use TV or radio nearby the machine as to avoid interference. 
  (8) Apply necessary protection during operation. Follow applicable regulations set by local administration. 
  (9) For disposal of packages, lubricant, and product, please follow the applicable regulations set by local 

administration.

Summary of Contents for BH9820

Page 1: ...BH9820 OPERATION MANUAL...

Page 2: ......

Page 3: ...ENGLISH ENGLISH...

Page 4: ...rol box within 10 minutes after turn off the power HIGH SPEED MOTION POSITION In case of industrial accident CAUTION HIGH SPEED MOVING PARTS PREVENT FROM WORK RELATED INJURIES HIGH SPEED MOTION POSITI...

Page 5: ...e machine for any application other than its original intention or in any manner other than that prescribed in the instruction manual 2 Never modify or alter the machine Any unauthorized change of the...

Page 6: ...Only adopt a qualified genuine table and stand to assure the holding support In case you need to leave the machine on a surface temporarily for service make sure the surface is strong enough to hold...

Page 7: ...zed engineer is allowed to repair or maintenance the electric system 3 When performing service to air driven parts like an air cylinder first disconnect the air supply and expel the air completely to...

Page 8: ...16 3 1 AUTO MODE 16 3 2 MANUAL MODE 17 3 3 PAUSE SWITCH 19 3 4 USAGE INSTRUCTIONS ON CYCLIC SEWING FUNCTION 21 4 INTERFACE OF PARAMETER SETTING MODE 24 4 1 DESCRIPTION OF FUNCTIONS 24 4 2 SOFTWARE VE...

Page 9: ...0 2700rpm 3 Shapes of Stitch Form Without Bar tacking Sewing Taper bar tacking Sewing Linear bar tacking Sewing Round Bar tacking Sewing Radial Tacking 4 Length of Buttonhole Eyelet 8 42mm Linear Butt...

Page 10: ...2 Effective standard for product QCYXDK0004 2016 Computerized Control System for Industrial Sewing Machine...

Page 11: ...und Bar tacking Radial Hole 1 4 Standardization The function keys adopt the figures known by the public Since figures are international language users from any country can recognize them 1 5 Operation...

Page 12: ...4 2 Basic Operating Instruction 2 1 Operation Panel 1 2 3 Front Side 4 Right Side 1 Pattern Data Display Area 2 Function Mode Button Area 3 Power Indicator 4 U Disk Port...

Page 13: ...picture A when user turns on the power please turn the wheel 1 in the directions shown in picture B and make the print 2 face to the gap 3 directly A B Press Start Switch After user steps the right p...

Page 14: ...r patter shape length stitch number 2 Increase Number of Program 3 Decrease Number of Program Parameter 4 Increase Parameter Content Value 5 Decrease Parameter Content 6 ENTER Confirmation Key Confirm...

Page 15: ...ight will be off 2 3 2 Setting of Pattern Program It is advised to preset the parameters of pattern data frequently used so that user would only need to select the pattern number to enter the set patt...

Page 16: ...ng the changed parameter 3 will be abandoned and return to the original value Repeat the operation from 4 to 6 to change other parameters 2 3 3 About Hot Keys Among the Hot Keys the following 6 parame...

Page 17: ...1 1 5mm S08 Length of Linear Bar tacking 2 0 6 0m m Each side at 3 0mm as 0 1 5 0mm S09 Stitch Number of Linear Bar tacking 5 18 Stitches 1 7 Stitches S10 Stitch Number of Round Bar tacking 5 17 Stit...

Page 18: ...S22 Adjustment in Y Direction 1 6 1 0 S23 1Adjustment 3 3 1 0 S24 2Adjustment 3 3 1 0 S25 Taper Bar tacking Angle 5 5 1 0 S26 Bar tacking Width Adjustment 1 0 0 0mm 0 1 0 0mm S27 Coincidence Amount of...

Page 19: ...st Feed Mode In the Test Feed Mode only cloth feeding board works normally when the main shaft keeps still This mode is used to confirm the positional relation between needle and presser Press Test Ke...

Page 20: ...stitch number 4 displayed at the data display area will reduce 2 stitches at each time The buzzer will work before the last stitch No thread trimming actions and cutter actions in test mode If user w...

Page 21: ...stitches will be returned at each pressing The leftover stitch number 4 will add 2 stitches at each time Last Stitch Step Start Pedal 6 until the leftover stitch number turns to 0 and the cloth feedin...

Page 22: ...ition for setting cloth the cloth setting is relatively easy Especially at the status of Cut after Sewing the time of the cycle is shortened Move the cloth feeding board to the front In the standby st...

Page 23: ...from cloth feeding mode to threading mode At this time 1 The pattern data display area will display Press RESET to return to the previous interface 2 2 The thread holder goes into open status 3 The bu...

Page 24: ...rrent Pattern 5 as well as the Production Counter 6 at pattern data display area Press to select the wanted pattern number 2 The pattern number will change in the following sequence P01 P02 P20 C1 C2...

Page 25: ...Action 3 Total Stitch Number 4 and Leftover Stitch Number 5 are shown in the sewing data display area Press to select the wanted pattern number 2 The pattern number 2 will change in the following sequ...

Page 26: ...a display area will reduce 1 stitch Caution If the upper axis hand wheel turns reversely the cloth feeding board will not move the shape with the set stitch form Please don t turn the wheel reversely...

Page 27: ...ystem will hint END OF MANUAL MODE in the operation panel Caution When setting cutter action as Cut after Sewing user shall look out the action of cutter 3 3 Pause Switch Pause in Auto Sewing The paus...

Page 28: ...ne sewing status Then the operation penal will return to the sewing interface and the pattern data display area shows Press Reset or Down Release the error causing the pause If the upper thread is bro...

Page 29: ...Max Amount of Single Patterns in a Cyclic 9 S1 S9 A single P pattern can be selected for many Example We select a single pattern P01 3 steps with cutter action and a single pattern P03 1 step without...

Page 30: ...P01 means that this pattern has the cutter action therefore the cutter mark 6 is shown in the sewing data display area in P means the pattern in this step has not been set yet If you set the existing...

Page 31: ...n 6 to P03 Without Cutter Action Press to confirm the changed content Press any key in 1 to end the setting in the Cycle Mode Note When selecting the cyclical program to perform the automatic sewing t...

Page 32: ...ons In the interface for inputting sewing data press or to quit the parameter setting mode and return to the auto sewing mode test sewing mode or manual mode Setting Mode 4 1 Description of Functions...

Page 33: ...tively press to quit this function 4 3 Software Update Support update via U disk 1 Main Control Update Step 1 first create a file folder named update under the root directory of the U disk and then pu...

Page 34: ...l under that update file folder Step 2 before powering on first insert the U disk containing the panel update program After that press the keys and on the panel at the same time and then start the mac...

Page 35: ...ground color of the parameter value will turn white after user presses to confirm the change the ground color will turn black Parameter under Setting Parameter after Confirmation List of U Level Param...

Page 36: ...presser go up A Manual switch type or double pedal type press presser switch B pedal type return to pedal In restarting the test mode the following operations have to be done for lowering the presser...

Page 37: ...e 0 1 1 0 U352 Forbid to change counter 0 OFF General Conditions 1 ON Forbid to change the value in products counter 0 1 1 0 U353 Forbid to edit sewing speed 0 OFF General Conditions 1 ON Forbid to ch...

Page 38: ...stment of needle swing at Set adjustment of needle swing 1 0 0 0 0 1mm 0 U550 Time for air hammer ON The larger the value the longer the contact time between air hammer 25 200 5ms 25 U551 Air hammer o...

Page 39: ...nter 0 OFF Detect the bottom thread cutter device is off according to the OFF sensor of bottom thread trimmer 5 50 Detect the bottom thread cutter device is off according to time Set this 0 50 5ms 0 U...

Page 40: ...The set value is the adjustment of X position on cutter which will be added into entire pattern program 0 50 0 50 0 05mm 0 U850 Sewing machine head configuration 0 00 Set configuration as 00 1 01 Set...

Page 41: ...n parameter and C pattern cycle program 2 LEVEL2 Storage Data Including U level parameters 3 LEVEL3 All Internal Data The detailed initialization content is at below Level Content of Initialization LE...

Page 42: ...t detection which is mainly used to detect the switch signal of the sensors 2 Output detection which is mainly used to detect the control condition of motors valves and other devices 3 Rotation detect...

Page 43: ...E 012 Needle upper position abnormal Turn wheel to upper position E 013 Synchronization signal detector bad Turn Off Machine E 014 Cannot find X feeding motor origin X feeding motor abnormal or bad c...

Page 44: ...ff Machine E 044 Z motor busy Turn Off Machine E 045 Pattern stitch number error Turn Off Machine E 046 Main shaft speed abnormal Turn Off Machine E 047 No encryption device Turn Off Machine E 048 Wro...

Page 45: ...le land bend needle as well as the height of needle rod bend There is damage or rags on needle bend needle yarn divider Polish or replace the rough parts Threading method is wrong Thread correctly Nee...

Page 46: ...essure The position of cutter is improper Adjust the position of the cutter and The pressure on cutter for trimming Adjust to a proper cutter pressure Stitch missing at sewing start Can t hold bottom...

Page 47: ...39 6 Appendix 2 6 1 Installation Size of Operation Panel Figure 4 Installation Size of Operation Panel 6 2 Installation Size of Control Box0...

Page 48: ...40 6 3 Diagram of Connection of the External Cable and Control Box Please check the corresponding symbol on both the external cable and control box Follow the symbol to make the connection...

Page 49: ...41 6 4 MASC511 Eyelet Buttonhole Machine System Diagram...

Page 50: ...viii...

Page 51: ...i...

Page 52: ...10 CAUTION Moving parts may cause in jury Operate with safety devices Turn off main switch before threading changing bobbin and needle cleaning etc...

Page 53: ...5 1 1 2 3 4 2 1 2 3 3 1 2 3 4 1 2 3 5 EMG 1 EMG 2 3 4...

Page 54: ...6 7 8 9 1 1 2 3 2 1 2 3 3A 1 2 3B 1 2 30mm 3 4 3C 1 2 3D 1 2...

Page 55: ...4 1 2 3 4 5 1 2 3 4 5 6 6 1 2 3 7 1 2 3 4 5 6 7 8 8 1 2 10 3 4 5 35 35 85 5 6 7 8 9...

Page 56: ...2 1 4 2 1 5 2 2 3 2 1 3 2 2 4 2 3 5 2 4 10 2 5 13 2 6 14 2 7 14 3 15 3 1 15 3 2 16 3 3 18 3 4 20 4 23 4 1 23 4 2 24 4 3 24 4 4 25 4 5 31 4 6 32 5 1 33 5 1 33 5 2 34 5 3 35 6 2 36 6 1 36 6 2 36 6 3 MAS...

Page 57: ...11 1 1 MASC511 1 2 1000 2700rpm 3 4 8 42mm 5 50mm 5 0 5 2 0mm 6 1 5mm 5 0mm 1 5 4 0mm 7 0 20mm 8 12mm 16mm 9 10 X Y Z 3 11 12 13 14 U 15 16 AC 750W 17 0 5MPa 0 4Mpa 18 600W 19 0 45 20 35 85 21 AC 220V...

Page 58: ...2 1 3 1 4 1 5...

Page 59: ...3 2 2 1 1 2 3 4 U...

Page 60: ...4 2 2 MASC511 MASC511 0 0 01 02 A EB012 B 1 2 3 A B...

Page 61: ...5 2 3 2 3 1 1 1 2 3 4 5 6 ENTER 7 RESET 8 6 9 5 10 THREAD 11...

Page 62: ...6 12 13 14 15 2 3 2 20 P01 P20 P01 P20 P01 P20 1 1 P01 P02 P20 C1 C2 C9...

Page 63: ...7 2 2 3 2 3 4 3 3 3 3 4 6 2 3 3 6 S 5 No 01 6 No 02 7 No 03 8 No 04 9 No 05 10 No 06 No 08 No 10 No 40 10 5 6 7 8 9 10...

Page 64: ...0 5 2 0mm 0 1 1 0mm S05 4 20 1 9 S06 1 20mm 1 6mm S07 0 5 2 0mm 0 1 1 5mm S08 2 0 6 0mm 3 0mm 0 1 5 0mm S09 5 18 1 7 S10 5 17 1 7 S11 1 6 1 2 S12 1 0 1 0mm 0 1 0 0mm S13 600 0rpm 01 100 0rpm S14 1000...

Page 65: ...0 S25 5 5 1 0 S26 1 0 0 0mm 0 1 0 0mm S27 0 0mm 2 0mm 0 1 1 0mm S28 X 1 0mm 1 0mm 0 1 0 0mm S29 3 1 1 0 S30 25 25 1 0 S31 20 100 5 100 S32 1 4 45 1 1 S33 1 2 1 1 S34 2 5mm 1 2 S35 8 100 1 20 S36 1 5...

Page 66: ...10 2 4 1 2 3 4 2 P01 P02 P20 C1 C2 C9 P01 5 6...

Page 67: ...11 6 2 4 2 7...

Page 68: ...12 2 4 2 6 0...

Page 69: ...13 2 5...

Page 70: ...14 2 6 FRONT BACK FRONT BACK 2 7 Z 180 X Y Z 1 1 RESET 2 2 3 180 X Y Z...

Page 71: ...15 3 3 1 MASC511 1 2 3 4 5 6 2 2 P01 P02 P20 C1 C2 C9 7 8...

Page 72: ...16 3 2 1 2 3 4 5 2 2 P01 P02 P20 C1 C2 C9 6 7...

Page 73: ...17 1 5 1 8...

Page 74: ...18 7 3 3 3 3 1 1...

Page 75: ...19 3 3 2 2 RESET 3 3 3 2 RESET 3 4 5 5...

Page 76: ...20 3 4 P01 P20 9 C01 C09 9 S1 S9 P 3 P01 1 P03 C1 C1 C S1 S2 S3 S4 P01 P01 P01 P03 1...

Page 77: ...21 C1 P01 P02 P20 C1 C2 C9 P01 2 3 4 S1 5 S1 5 P01 P01 6 P P S1 5 3 S2 4 5 S2 S1 P01 S3 S1 P01...

Page 78: ...22 3 S4 S4 6 P03 7 6 P03 P03 1 C...

Page 79: ...23 4 4 1 1 2 3 4 5...

Page 80: ...24 4 2 4 3 U 1 1 U update mControl update 2 U 3...

Page 81: ...25 2 1 U update LCDpanel update 2 U 3 4 4 U...

Page 82: ...26 U U001 1 2 0 1 2 0 2 1 2 U051 1 1 0 800 50ms 0 U056 0 OFF 1 ON 0 1 1 0 U057 0 OFF 1 ON 0 1 1 0...

Page 83: ...OWN A 2 B 0 1 1 0 U150 OFF ON 0 1 1 1 U152 700 900 10rpm 800 U153 250 450 10rpm 350 U156 2 5 17 5 0 5 11 0 U256 0 OFF 1 9 0 9 1 0 U301 1 2 1 2 1 1 U303 0 30 1 15 U350 0 OFF 1 ON 0 1 1 0 U351 0 OFF 1 O...

Page 84: ...ON 0 1 1 0 U356 0 OFF 1 ON 0 1 1 0 U357 0 OFF 1 ON 0 1 1 1 U358 0 1 0 1 1 0 U450 1000 270 0 100rpm 2700 U451 0 0 9 1 9 U452 0 OFF 1 ON 1 0 1 1 0 U453 0 5 1 0 0 1mm 0 5 U454 6 9 3 6 U455 0 1 0 0 1mm 0...

Page 85: ...0 U554 0 OFF 50 500 0 500 10 0 U555 0 OFF 1 3 0 12 1mm 0 U556 0 100 2ms 50 U557 OFF 0 100 OFF 0 100 2ms 50 U558 0 OFF 1 ON 0 1 1 1 U559 0 OFF OFF OFF 5 50 OFF 0 50 5ms 0 U560 0 100 0 100 1 0 U561 0 O...

Page 86: ...XY 50 100 1 0 U579 Z 50 50 Z 50 50 1 0 U580 0 200 0 200 5 0 U581 0 250 0 250 5 230 U651 0 OFF 1 ON 0 1 1 0 U752 X X 0 50 0 5 0 0 05mm 0 U850 0 00 00 1 01 01 2 02 02 0 2 1 0 U851 02 0 L1422 1 L1826 2 L...

Page 87: ...Sty1 1 1 Sty2 2 0 1 1 0 U857 30 63 30 63 1 50 U911 0 60 1 15 U912 0 360 1 256 0 1 1 0 U913 DIP1 100 100 1 0 U913 DIP2 100 100 1 0 4 5 U 1 LEVEL1 S C 2 LEVEL2 U 3 LEVEL3 LEVEL1 LEVEL2 LEVEL3 1 1 1 1 0...

Page 88: ...32 4 6 U 1 2 3 4 5...

Page 89: ...5 1 5 1 E 001 IPM E 002 90V E 003 24V E 004 EEPROM E 005 E 006 E 007 E 008 E 009 E 010 E 011 E 012 E 013 E 014 X X X E 015 Y Y Y E 016 E 017 IPM E 018 IPM E 019 E 020 E 021 E 022 E 023 E 024 E 026 E 0...

Page 90: ...031 X E 032 Y E 033 E 034 Z E 035 E 036 E 037 E 038 E 039 E 040 SPI E 041 E 045 E 046 E 050 E 051 X X E 052 Y Y E 053 X X E 054 Y Y E 055 X E 056 Y E 057 MD1 E 058 Z Z E 060 Z Z E 062 Z E 064 MD2 5 2...

Page 91: ...35 M 005 M 006 M 007 M 008 M 009 M 010 M 011 M 012 5 3 01 02...

Page 92: ...36 6 2 6 1 4 6 2...

Page 93: ...37 6 3 MASC511...

Page 94: ...38 6 4MASC511...

Page 95: ...The specification and or appearances of the equipment described in this parts list are subject to change because of modification which will without previous notice BH9820 NOV 2018...

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